Flame-proof battery assembly for new energy electric vehicle
By designing the battery assembly structure of the installation frame and anti-collision beam, the problem of high replacement cost of existing battery assembly housing and the problem of battery spontaneous combustion caused by collision is solved, and the effect of reducing maintenance costs and improving the anti-flame effect is achieved.
Patent Information
- Application Number
- CN202421228552.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When used, the existing new energy tram battery modules are damaged and replaceable is expensive after the integrated shell is damaged, and the battery can easily cause spontaneous combustion during collision.
A battery assembly structure including a mounting frame, bottom plate, cross beam and anti-collision beam is designed. The anti-collision beam is arranged through a snap connection and X-shaped cross arrangement, which can disperse impact forces during a car collision and repair and replace by disassembly screws.
Reduces the cost of replacement and repair, improves maintenance efficiency and economy, reduces the risk of battery damage and spontaneous combustion caused by collisions, and improves the flame-proof effect of the battery pack.
Smart Images

Figure CN222620011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery components, in particular to a flameproof battery component for new energy electric vehicles. Background Art
[0002] Electric vehicle batteries, power batteries are power sources for tools, mostly referring to batteries that power electric vehicles, electric trains, electric bicycles, and golf carts. They are mainly different from starting batteries used to start car engines. Most of them use valve-sealed lead-acid batteries, open-type tubular lead-acid batteries, and lithium iron phosphate batteries. Frequent spontaneous combustion incidents of electric vehicles have caused many potential users of new energy to have a little worry.
[0003] At present, most existing new energy electric vehicle components use an integrated shell to protect the battery when in use, thereby reducing manufacturing steps and assembly processes, thereby reducing manufacturing costs and time. In addition, this design usually requires fewer parts and connectors, simplifies supply chain management, and improves production efficiency. However, in actual use, the integrated shell has certain defects. Since the integrated shell is usually a precision-made integral component, the cost of replacing the entire shell after damage will be very high, including material costs, labor costs and related process costs. Therefore, it is necessary to redesign a flame-proof battery component for new energy electric vehicles to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a flameproof battery assembly for new energy electric vehicles.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A flameproof battery assembly for a new energy electric vehicle comprises a mounting frame and a bottom plate, cross beams are mounted on the outer walls on both sides of the mounting frame, fixing holes are opened on the outer walls of the cross beams, multiple groups of anti-collision beams 1 and 2 are mounted on the inner wall of the mounting frame, anti-collision beams 3 are mounted on the inner wall of the mounting frame, multiple groups of anti-collision beams 1 and 2 are tiltedly mounted inside the mounting frame, the anti-collision beams 1 and 2 are cross-arranged in pairs in an X shape, and two of them form a pair, multiple pairs of the anti-collision beams 1, 2 and 3 are connected by a snap-fitting manner, and multiple pairs of the anti-collision beams 1 and 2 are mounted on the inner wall of the mounting frame by a fixing mechanism.
[0007] Preferably, the fixing mechanism comprises a fixing seat fixedly connected to the first and second ends of the anti-collision beam, the outer wall of the fixing seat is threadedly connected with a second screw, and the second screw is threadedly connected to the inner wall of the mounting frame.
[0008] Preferably, a first clamping groove is provided at the upper end of the third anti-collision beam, a second clamping groove is provided at the lower end of the second anti-collision beam, the second anti-collision beam is slidably connected to the inner wall of the first clamping groove, and the inner wall of the second clamping groove contacts the bottom wall of the first clamping groove.
[0009] Preferably, a snap-in groove three is provided at the upper end of the second anti-collision beam, a snap-in groove four is provided at the lower end of the second anti-collision beam, the first anti-collision beam is slidably connected inside the snap-in groove three, and the top of the snap-in groove four contacts the inner wall of the third snap-in groove.
[0010] Preferably, the lower end surfaces of the anti-collision beam 1, the anti-collision beam 2 and the anti-collision beam 3 are all located in the same horizontal plane, and their upper end surfaces are all located in the same plane.
[0011] Preferably, the first anti-collision beam and the second end portions of the anti-collision beam are both arranged in a plane, and the first anti-collision beam and the second end portions of the anti-collision beam are in contact with each other.
[0012] Preferably, the base plate is mounted on the lower end surface of the mounting frame and contacts the lower end surface of the mounting frame.
[0013] Preferably, the outer wall of the bottom plate is threadedly connected with a plurality of groups of screws, and the plurality of groups of screws are symmetrically arranged in pairs.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model provides an anti-collision beam 1 and an anti-collision beam 2. When a group of anti-collision beams 2 or 3 is damaged, the connection with the mounting frame can be released by removing the screw 2 at the end thereof, and then the anti-collision beam 1 is taken out from the clamping groove 3 and the anti-collision beam 2 is taken out from the clamping groove 1 for replacement. In this way, there is no need to replace the entire shell, which reduces the cost of replacement and maintenance and improves the maintenance efficiency and economy.
[0016] 2. The utility model provides an anti-collision beam 1 and an anti-collision beam 2, and the anti-collision beam 1 and the anti-collision beam 2 are arranged in an X-shaped cross. When the car is hit, the collision energy can be dispersed to a larger area. Compared with the structure in a single direction, this X-shaped structure absorbs and disperses the impact force more effectively and reduces local stress concentration. This not only provides more stable protection for the battery, but also reduces the risk of battery damage caused by collision, thereby reducing the possibility of spontaneous combustion of the battery due to collision, and improving the anti-flammability effect of the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a flameproof battery assembly for a new energy electric vehicle proposed by the utility model;
[0018] Figure 2 for Figure 1 Schematic diagram of the structure of center anti-collision beam 1, anti-collision beam 2 and anti-collision beam 3.
[0019] Figure 3 for Figure 2 Structural diagram.
[0020] Figure 4 for Figure 1 A schematic diagram of the enlarged structure in the middle.
[0021] In the figure: 1. Installation frame; 2. Fixing hole; 3. Crossbeam; 4. Bottom plate; 5. Screw one; 6. Anti-collision beam one; 7. Anti-collision beam two; 8. Anti-collision beam three; 9. Snap-in slot one; 10. Snap-in slot two; 11. Snap-in slot three; 12. Snap-in slot four; 13. Fixing seat; 14. Screw two. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-4 A flameproof battery assembly for a new energy electric vehicle comprises a mounting frame 1 and a bottom plate 4, cross beams 3 are mounted on the outer walls of both sides of the mounting frame 1, fixing holes 2 are opened on the outer walls of the cross beams 3, multiple groups of anti-collision beams 1 6 and anti-collision beams 2 7 are mounted on the inner wall of the mounting frame 1, and anti-collision beams 3 8 are mounted on the inner wall of the mounting frame 1, multiple groups of anti-collision beams 1 6 and anti-collision beams 2 7 are tiltedly mounted inside the mounting frame 1, and the anti-collision beams 1 6 and anti-collision beams 2 7 are arranged in pairs in an X-shape, and form a pair of pairs, multiple pairs of anti-collision beams 1 6 and anti-collision beams 2 7 and anti-collision beams 3 8 are connected by a snap-fitting manner, and multiple pairs of anti-collision beams 1 6 and anti-collision beams 2 7 are mounted on the inner wall of the mounting frame 1 through a fixing mechanism;
[0024] With the help of the design of the engagement of the anti-collision beam 1 6 and the anti-collision beam 2 7, when the car is hit by a collision, only the damaged anti-collision beam 1 6 and the anti-collision beam 2 7 need to be replaced, and there is no need to replace the entire shell, thereby reducing the cost of replacement and maintenance. Through the cross arrangement of the anti-collision beam 1 6 and the anti-collision beam 2 7, the battery assembly can be protected from external impact to a greater extent, because the cross structure can disperse the stress more evenly, preventing a certain part from being damaged due to stress concentration, greatly reducing the possibility of direct collision damage to the battery, thereby reducing the risk of fire caused by battery damage and improving the anti-flammability effect of the battery pack.
[0025] The fixing mechanism includes a fixing seat 13 fixedly connected to the ends of the anti-collision beam 16 and the anti-collision beam 27, the outer wall of the fixing seat 13 is threadedly connected with a screw 2 14, the screw 2 14 is threadedly connected to the inner wall of the mounting frame 1, the upper end of the anti-collision beam 3 8 is provided with a clamping groove 1 9, the lower end of the anti-collision beam 2 7 is provided with a clamping groove 2 10, the anti-collision beam 2 7 is slidably connected to the inner wall of the clamping groove 1 9, the inner wall of the clamping groove 2 10 is in contact with the bottom wall of the clamping groove 1 9, the upper end of the anti-collision beam 2 7 is provided with a clamping groove 3 11, the lower end of the anti-collision beam 1 6 is provided with a clamping groove 4 12, the anti-collision beam 1 6 The sliding connection is inside the snap-in groove three 11, the top of the snap-in groove four 12 is in contact with the inner wall of the snap-in groove three 11, the anti-collision beam one 6 and the lower end surfaces of the anti-collision beam two 7 and the anti-collision beam three 8 are all located in the same horizontal plane, and their upper end surfaces are all located in the same plane, the ends of the anti-collision beam one 6 and the anti-collision beam two 7 are both arranged in a plane, and the ends of the anti-collision beam one 6 and the anti-collision beam two 7 are in contact with each other, the bottom plate 4 is installed on the lower end surface of the mounting frame 1, and is in contact with the lower end surface of the mounting frame 1, and the outer wall of the bottom plate 4 is threadedly connected with multiple sets of screws one 5, and the multiple sets of screws one 5 are symmetrically arranged in pairs.
[0026] In the utility model, the specific function of the device is as follows: when the device is used, when a certain group of anti-collision beams 2 7 or anti-collision beams 3 8 is damaged and needs to be repaired and replaced, the connection between the anti-collision beams 2 7 and the anti-collision beams 3 8 and the mounting frame 1 can be released by removing the screws 2 14 at the ends thereof, and then the anti-collision beam 1 6 can be taken out from the clamping groove 3 11 and the anti-collision beam 2 7 can be taken out from the clamping groove 1 9 for replacement, without having to replace the entire shell, thereby reducing the cost of replacement and maintenance. The anti-collision beams 1 6 and the anti-collision beams 2 7 are arranged in an X-shaped cross. When the car is hit, the X-shaped cross-arranged anti-collision beams 1 6 and the anti-collision beams 2 7 can disperse the collision energy to a larger area when they are impacted. Compared with the single-direction method, the X-shaped structure absorbs and disperses the impact force more effectively, greatly reducing the local stress on the entire mounting frame (1) and the battery assembly, providing more stable protection for the battery, and reducing the possibility of spontaneous combustion of the battery due to collision.
[0027] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A flameproof battery assembly for a new energy electric vehicle, comprising a mounting frame (1) and a bottom plate (4), characterized in that: The outer walls of both sides of the installation frame (1) are both installed with crossbeams (3), and the outer walls of the crossbeams (3) are provided with fixing holes (2). The inner wall of the installation frame (1) is installed with multiple groups of anti-collision beams 1 (6) and anti-collision beams 2 (7), and the inner wall of the installation frame (1) is installed with anti-collision beams 3 (8). The multiple groups of anti-collision beams 1 (6) and anti-collision beams 2 (7) are all installed obliquely inside the installation frame (1), and the anti-collision beams 1 (6) and anti-collision beams 2 (7) are arranged in pairs in an X shape, and form a pair of pairs, and the multiple pairs of anti-collision beams 1 (6) and anti-collision beams 2 (7) are connected to the anti-collision beams 3 (8) by means of a snap fit, and the multiple pairs of anti-collision beams 1 (6) and anti-collision beams 2 (7) are all installed on the inner wall of the installation frame (1) by a fixing mechanism.
2. A flameproof battery assembly for new energy electric vehicles according to claim 1, characterized in that: The fixing mechanism comprises a fixing seat (13) fixedly connected to the ends of the first anti-collision beam (6) and the second anti-collision beam (7), the outer wall of the fixing seat (13) is threadedly connected to a second screw (14), and the second screw (14) is threadedly connected to the inner wall of the mounting frame (1).
3. A flameproof battery assembly for new energy electric vehicles according to claim 2, characterized in that: The upper end of the anti-collision beam three (8) is provided with a clamping groove one (9), and the lower end of the anti-collision beam two (7) is provided with a clamping groove two (10). The anti-collision beam two (7) is slidably connected to the inner wall of the clamping groove one (9), and the inner wall of the clamping groove two (10) is in contact with the bottom wall of the clamping groove one (9).
4. A flameproof battery assembly for new energy electric vehicles according to claim 3, characterized in that: The upper end of the second anti-collision beam (7) is provided with a third clamping groove (11), and the lower end of the first anti-collision beam (6) is provided with a fourth clamping groove (12). The first anti-collision beam (6) is slidably connected inside the third clamping groove (11), and the top of the fourth clamping groove (12) contacts the inner wall of the third clamping groove (11).
5. A flameproof battery assembly for new energy electric vehicles according to claim 4, characterized in that: The lower end surfaces of the anti-collision beam 1 (6), the anti-collision beam 2 (7) and the anti-collision beam 3 (8) are all located in the same horizontal plane, and their upper end surfaces are all located in the same plane.
6. A flameproof battery assembly for new energy electric vehicles according to claim 5, characterized in that: The ends of the first anti-collision beam (6) and the second anti-collision beam (7) are both arranged in a plane, and the ends of the first anti-collision beam (6) and the second anti-collision beam (7) are in contact with each other.
7. A flameproof battery assembly for new energy electric vehicles according to claim 6, characterized in that: The base plate (4) is mounted on the lower end surface of the mounting frame (1) and is in contact with the lower end surface of the mounting frame (1).
8. A flameproof battery assembly for new energy electric vehicles according to claim 6, characterized in that: The outer wall of the bottom plate (4) is threadedly connected with a plurality of sets of screws (5), and the plurality of sets of screws (5) are symmetrically arranged in pairs.