Starch liquefying device for syrup production

Abstract

The utility model relates to the field of syrup production, and discloses a starch liquefying device for syrup production, which comprises a filtering part, an adjusting part and a liquefying part, the filtering part is fixedly arranged in the liquefying part, and the adjusting part is movably arranged at the lower part in the liquefying part; the filtering component comprises air cylinders and a filtering net, the air cylinders are symmetrically and fixedly connected to the edge of the bottom face of the filtering net, a driving motor is fixedly installed on the edge of the periphery of the filtering net, and one end of the driving motor is fixedly connected with a stirring arc rod. The starch liquefaction efficiency in the syrup production process can be improved, the labor intensity of workers is reduced, and the use requirements of people are met.

Description

Technical Field

[0001] The utility model relates to the field of syrup production, in particular to a starch liquefaction device for syrup production. Background Art

[0002] The production process of syrup mainly depends on the type of syrup produced, and the raw materials used are also different. For example, when producing cough syrup, the main raw materials include sucrose, glucose, maltose syrup, dextrin and menthol, etc. Some also add appropriate amounts of organic acids or preservatives.

[0003] Raw materials can enter the pretreatment process only after they meet the specified standard requirements after inspection. The main purpose is to clean and remove impurities. The selected raw materials are starch liquefied. In syrup production, starch liquefaction is a key step in the syrup preparation process, which helps to improve the concentration and quality of the syrup and make it easy to store and transport. After the starch is liquefied, the liquefied liquid is filtered, and the liquefied liquid is boiled after it is obtained. Then the boiling point is appropriately increased to evaporate the water and concentrate it to the required state, and finally a transparent syrup is obtained.

[0004] Among them, when starch is liquefied during the process of producing syrup, the crushed raw materials are generally mixed and fermented directly in a pot until the starch is liquefied. After liquefaction, the raw material residue needs to be filtered to obtain a filtrate. However, this process is usually handled manually, and it is impossible to quickly separate the solid and liquid, and quickly squeeze and filter the raw material residue, resulting in a lot of time spent in the filtration step, and the labor intensity is high for the staff, and the efficiency of syrup production cannot be improved. Utility Model Content

[0005] The utility model aims to provide a starch liquefaction device for syrup production, and solve the following technical problems: how to provide a device that can improve the efficiency of starch liquefaction in the syrup production process and reduce the labor intensity of the staff.

[0006] The purpose of the utility model can be achieved through the following technical solutions: A starch liquefaction device for syrup production, comprising: a filtering component, an adjusting component and a liquefaction component, wherein the filtering component is fixedly installed inside the liquefaction component, and the adjusting component is movably installed below the inside of the liquefaction component;

[0007] The filter component comprises a cylinder and a filter screen, wherein the cylinder is symmetrically fixedly connected to the bottom edge of the filter screen, a driving motor is fixedly installed on the outer edge of the filter screen, and a stirring arc rod is fixedly connected to one end of the driving motor;

[0008] The adjusting component comprises a connecting rope, a cross-shaped frame and a handle, wherein the handle is fixedly connected to one end of the connecting rope, the cross-shaped frame is fixedly connected to the other end of the connecting rope, plug-in columns are symmetrically fixedly connected to both ends of the handle, a conical block is arranged on the outer surface of the middle part of the cross-shaped frame, and tension springs are arranged on the outer surfaces of both ends of the cross-shaped frame;

[0009] The liquefaction component includes a limiting frame, a liquefaction pot and a filter press block, wherein the filter press block is fixedly installed at the inner top center of the limiting frame, the liquefaction pot is fixedly installed at the inner center of the limiting frame, a controller is arranged at the front end center of the limiting frame, and a limiting frame is arranged at the bottom center of the liquefaction pot.

[0010] As a preferred solution of the utility model: the two ends of the stirring arc rod are rotatably clamped in the interior of the filter screen, and the cylinder is fixedly connected to the two sides of the interior of the limiting frame.

[0011] As a preferred solution of the utility model: the handle is clamped with the middle outer surface of the limiting frame through an inserting column.

[0012] As a preferred solution of the utility model: the mountain-shaped frame is slidably plugged into the bottom center of the liquefaction pot through a conical blocking block, and the connecting rope is inserted through the bottom end of the limiting frame.

[0013] As a preferred solution of the utility model: the bottom of the filter screen is movably engaged with the interior of the liquefaction pot, and a liquid discharge port is provided at the bottom center of the liquefaction pot.

[0014] As a preferred solution of the utility model: the two ends of the mountain-shaped frame are slidably plugged with the periphery of the liquid discharge port, and the filter press block, the filter screen and the liquefaction pot are aligned in sequence from top to bottom.

[0015] Beneficial effects of the utility model:

[0016] (1) The utility model provides tension springs at both ends of the cross-shaped frame. When the external force of the handle is removed, the cross-shaped frame will push the cross-shaped frame and the conical block to rise and reset under the elastic force of the tension spring, thereby continuing to block the drain port and ensuring the normal liquefaction reaction of the next group of raw materials.

[0017] (2) The utility model can quickly separate solid and liquid by controlling the lifting of the filter screen, and can save manpower to squeeze and filter the raw material residue. At the same time, it can improve the efficiency of the liquefaction process, shorten the processing time, and improve the production efficiency of the syrup;

[0018] (3) The utility model can improve the efficiency of starch liquefaction in the syrup production process, reduce the labor intensity of workers, and meet people's usage needs through the coordinated operation of the filtering component, the regulating component and the liquefaction component. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings.

[0020] Figure 1 It is a schematic diagram of the structure of the starch liquefaction device;

[0021] Figure 2 It is a schematic diagram of the structure of the filter component;

[0022] Figure 3 It is a schematic diagram of the structure of the regulating component;

[0023] Figure 4 Schematic diagram of the liquefaction component structure.

[0024] Description of the drawings: 1. Filter component; 2. Adjustment component; 3. Liquefaction component; 11. Cylinder; 12. Filter screen; 13. Stirring arc rod; 14. Drive motor; 21. Plug-in column; 22. Connecting rope; 23. Tension spring; 24. Mountain-shaped frame; 25. Conical blocking block; 26. Handle; 31. Limit frame; 32. Controller; 33. Limit frame; 34. Liquefaction pot; 35. Filter press block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 As shown, the utility model is a starch liquefaction device for syrup production, comprising: a filtering component 1, an adjusting component 2 and a liquefaction component 3, wherein the filtering component 1 is fixedly installed inside the liquefaction component 3, and the adjusting component 2 is movably installed inside and below the liquefaction component 3;

[0027] The filter component 1 includes a cylinder 11 and a filter screen 12. The cylinder 11 is symmetrically fixedly connected to the bottom edge of the filter screen 12. A driving motor 14 is fixedly installed on the outer edge of the filter screen 12. One end of the driving motor 14 is fixedly connected to a stirring arc rod 13.

[0028] The adjusting component 2 comprises a connecting rope 22, a cross-shaped frame 24 and a handle 26. The handle 26 is fixedly connected to one end of the connecting rope 22, and the cross-shaped frame 24 is fixedly connected to the other end of the connecting rope 22. Both ends of the handle 26 are symmetrically fixedly connected with plug-in columns 21. A conical block 25 is provided on the outer surface of the middle part of the cross-shaped frame 24, and tension springs 23 are provided on the outer surfaces of both ends of the cross-shaped frame 24.

[0029] The liquefaction component 3 includes a limiting frame 31, a liquefaction pot 34 and a filter press block 35. The filter press block 35 is fixedly installed at the inner top center of the limiting frame 31, and the liquefaction pot 34 is fixedly installed at the inner center of the limiting frame 31. A controller 32 is arranged at the front end center of the limiting frame 31, and a limiting frame 33 is arranged at the bottom center of the liquefaction pot 34.

[0030] The two ends of the stirring arc rod 13 are rotatably engaged with the inside of the filter screen 12 , the cylinder 11 is fixedly connected to the inner sides of the limiting frame 31 , and the handle 26 is engaged with the middle outer surface of the limiting frame 31 through the plug-in column 21 .

[0031] Through the above technical scheme, the two ends of the stirring arc rod 13 can be rotatably engaged inside the filter 12, which can limit the rotation of the stirring arc rod 13. The cylinder 11 is fixedly connected to the inner sides of the limiting frame 31 to ensure the stability of the operation of the cylinder 11. The handle 26 is engaged with the middle outer surface of the limiting frame 31 through the plug-in column 21, thereby limiting the position of the handle 26.

[0032] The mountain-shaped frame 24 is slidably plugged into the bottom center of the liquefaction pot 34 through the conical blocking block 25, and the connecting rope 22 is inserted through the bottom end of the limiting frame 33.

[0033] Through the above technical scheme, the mountain-shaped frame 24 can be slidably plugged into the bottom center of the liquefaction pot 34 through the conical blocking block 25, so that the flow of the discharge port can be controlled. The connecting rope 22 is inserted through the bottom end of the limiting frame 33, which can limit the sliding of the connecting rope 22 and ensure that the mountain-shaped frame 24 is pulled vertically downward.

[0034] The bottom of the filter screen 12 is movably engaged with the interior of the liquefaction pot 34 , and a drain port is provided at the bottom center of the liquefaction pot 34 .

[0035] Through the above technical solution, the bottom of the filter screen 12 can be movably engaged with the interior of the liquefaction pot 34, so that when the filter screen 12 rises, the filtrate can be directly dropped into the interior of the liquefaction pot 34. A drain port is provided at the bottom center of the liquefaction pot 34, which can facilitate the transportation of the filtrate to the next process for processing.

[0036] The two ends of the mountain-shaped frame 24 are slidably plugged with the periphery of the liquid discharge port, and the filter press block 35, the filter screen 12 and the liquefaction pot 34 are aligned in sequence from top to bottom.

[0037] Through the above technical solution, the two ends of the frame 24 can be slidably plugged with the outer periphery of the drain port, so as to limit the lifting and lowering of the frame 24. The filter block 35, the filter screen 12 and the liquefaction pot 34 are aligned in sequence from top to bottom to ensure that the filtrate descends to the inside of the liquefaction pot 34 without overflow.

[0038] The working principle of the utility model is as follows: in the process of producing syrup, the raw materials are crushed and mixed, and then poured into the filter screen 12 for internal fermentation. After a certain period of fermentation, the driving motor 14 is controlled to rotate and drive the stirring arc rod 13 at one end to rotate inside the filter screen 12, so as to stir the raw materials inside the filter screen 12, accelerate the speed of liquefaction, and ensure the uniform mixing reaction of the raw materials. After the starch inside the raw materials is liquefied, solid-liquid separation is required. First, the cylinder 11 is started to rise and run, driving the filter screen 12 to rise as a whole, and the liquefied liquid will pass through the filter screen 12 and fall into the inside of the liquefaction pot 34. After most of the liquid inside the filter screen 12 is discharged, the cylinder 11 is started to continue to rise, so that the filter screen 12 is close to the bottom surface of the filter press block 35, until the filter press block 35 squeezes the raw material residue inside the filter screen 12, so that the liquid contained in the raw material is discharged. Out, then control the cylinder 11 to drive the filter screen 12 to descend, and then start the drive motor 14 to drive the stirring arc rod 13 to stir the residue, and then control the filter screen 12 again, so that the filter press block 35 squeezes the raw material residue for multiple times until it can no longer be squeezed out, and then place the transport barrel at the bottom center of the liquefaction pot 34, and then pull the handle 26 to drive the mountain frame 24 to descend through the connecting rope 22, so that the conical block 25 is separated from the discharge port, so that the filtered liquid is discharged into the collection barrel through the discharge port, and then the filtrate is run to the next process for processing, and then the liquefaction device is reset, and then new raw materials are poured into the filter screen 12 for continued liquefaction. Therefore, through the coordinated operation between the filtering component 1, the adjusting component 2 and the liquefaction component 3, the efficiency of starch liquefaction in the syrup production process can be improved, the labor intensity of the staff can be reduced, and people's use needs can be met.

[0039] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A starch liquefaction device for syrup production, comprising: A filter component (1), an adjustment component (2) and a liquefaction component (3), wherein the filter component (1) is fixedly mounted inside the liquefaction component (3), and the adjustment component (2) is movably mounted inside and below the liquefaction component (3); The filter component (1) comprises a cylinder (11) and a filter screen (12); the cylinder (11) is symmetrically fixedly connected to the bottom edge of the filter screen (12); a driving motor (14) is fixedly mounted on the outer edge of the filter screen (12); and a stirring arc rod (13) is fixedly connected to one end of the driving motor (14); The adjusting component (2) comprises a connecting rope (22), a cross-shaped frame (24) and a handle (26); the handle (26) is fixedly connected to one end of the connecting rope (22); the cross-shaped frame (24) is fixedly connected to the other end of the connecting rope (22); both ends of the handle (26) are symmetrically fixedly connected with plug-in columns (21); a conical block (25) is provided on the middle outer surface of the cross-shaped frame (24); and tension springs (23) are provided on the outer surfaces of both ends of the cross-shaped frame (24); The liquefaction component (3) comprises a limiting frame (31), a liquefaction pot (34) and a filter press block (35); the filter press block (35) is fixedly mounted at the top center of the limiting frame (31); the liquefaction pot (34) is fixedly mounted at the center of the limiting frame (31); a controller (32) is arranged at the front center of the limiting frame (31); and a limiting frame (33) is arranged at the bottom center of the liquefaction pot (34).

2. A starch liquefaction device for syrup production according to claim 1, characterized in that: The two ends of the stirring arc rod (13) are rotatably clamped in the interior of the filter screen (12), and the cylinder (11) is fixedly connected to the two sides of the interior of the limiting frame (31).

3. A starch liquefaction device for syrup production according to claim 2, characterized in that: The handle (26) is clamped with the middle outer surface of the limiting frame (31) via the plug-in column (21).

4. A starch liquefaction device for syrup production according to claim 3, characterized in that: The mountain-shaped frame (24) is slidably plugged into the bottom center of the liquefaction pot (34) through a conical blocking block (25), and the connecting rope (22) is inserted through the bottom end of the limiting frame (33).

5. A starch liquefaction device for syrup production according to claim 4, characterized in that: The bottom of the filter screen (12) is movably engaged with the interior of the liquefaction pot (34), and a liquid discharge port is provided at the center of the bottom of the liquefaction pot (34).

6. A starch liquefaction device for syrup production according to claim 5, characterized in that: The two ends of the mountain-shaped frame (24) are slidably plugged into the periphery of the liquid discharge port, and the filter press block (35), the filter screen (12) and the liquefaction pot (34) are aligned in sequence from top to bottom.

Images