Mortar recovery unit of horizontal guniting equipment

By designing the mortar recovery unit of the horizontal spraying equipment, the vibration mechanism of the recycling box and the dual-axis motor is used to solve the problems of mortar splashing and accumulation, the mortar recycling efficiency is improved, and the labor intensity of workers is reduced.

CN222632836UActive Publication Date: 2025-03-18QINGDAO ZHONGYU PIPE IND CO LTD
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Patent Information

Application Number
CN202421409505.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-18
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing horizontal spraying device lacks a mortar recovery unit and a sputter-proof structure, which leads to mortar splashing and accumulation, increasing the labor intensity of workers.

Method used

A mortar recovery unit of a horizontal spraying equipment is designed, including a recycling box, a discharge pipe, a dual-axis motor and an eccentric block. The tilting structure of the recycling box and the vibration mechanism driven by the dual-axis motor are realized efficiently.

Benefits of technology

It improves the efficiency of mortar recovery after spraying, reduces the labor intensity of workers, and effectively avoids the impact of mortar on the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mortar recovery, in particular to a mortar recovery unit of horizontal mortar spraying equipment, which comprises a fixed table, supporting seats are fixedly connected to two ends of the top of the fixed table, and a recovery box is arranged at the top of the fixed table. According to the mortar spraying device, mortar is sprayed to the steel cylinder concrete pipe in the continuous rotating process, so that the mortar can be evenly sprayed to the whole outer surface of the steel cylinder concrete pipe, the mortar splashing or dripping from the steel cylinder concrete pipe can fall into the recycling box at the bottom in the spraying process, and the recycling box is composed of two symmetrical inclined plates; meanwhile, the eccentric blocks on the two sides are driven by the double-shaft motor to rotate, so that the end, with the high horizontal position, of the recycling box can be driven to continuously vibrate, mortar collected in the recycling box can flow along the surface of the recycling box, and finally the collected mortar can be discharged through the discharging pipe, and therefore the recycling efficiency after mortar spraying is improved; and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar recovery, in particular to a mortar recovery unit of horizontal shotcrete equipment. Background Art

[0002] Horizontal spraying machine is a widely used equipment in construction, mainly used for concrete spraying. When the plunger or rotor moves, the concrete in the hopper will be sucked in and compressed, and then the concrete will be sprayed to the location where construction is required through the delivery pipe and nozzle. Horizontal spraying machine usually adopts horizontal design, and the rotor cavity and its central rotating shaft are horizontally set, which is conducive to the smooth flow and spraying of concrete. Horizontal spraying machine is widely used in concrete spraying operations of various houses, bridges, tunnels, underground projects, etc. in construction projects.

[0003] During the production of steel tube concrete pipes, a horizontal spraying machine is required to spray cement mortar on the pipe body. Since the existing horizontal spraying device lacks a corresponding mortar recovery unit and an anti-splashing structure, mortar splashes when spraying cement mortar on the pipe body, and mortar accumulates around the spraying device. Therefore, manual cleaning and recovery are required, which increases the labor intensity of workers. Utility Model Content

[0004] The utility model aims to provide a mortar recovery unit for horizontal shotcrete equipment to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A mortar recovery unit of a horizontal shotcrete equipment comprises a fixed table, both ends of the top of the fixed table are fixedly connected to support seats, a recovery box is arranged on the top of the fixed table, the bottom of the recovery box is rotatably connected to a hinged column fixedly connected to the fixed table, discharge pipes are fixedly connected to opposite side walls of the recovery box, one end of the bottom of the recovery box is fixedly connected to a box body, a dual-axis motor is fixedly connected to the interior of the box body, and eccentric blocks are fixedly sleeved on both side output ends of the dual-axis motor.

[0007] Furthermore, the recovery box is composed of two symmetrical inclined plates.

[0008] Furthermore, four connection blocks are symmetrically fixedly connected to the bottom of the recovery box, and the bottom of the connection block is fixedly connected to a shock-absorbing spring fixedly connected to the fixing platform.

[0009] Furthermore, a positioning plate is fixedly connected between the two support seats, a slide rail is fixedly arranged on the top of the positioning plate, a slide seat is slidably connected to the slide rail, and a horizontal shotcrete machine is fixedly arranged on the slide seat.

[0010] Furthermore, a driving motor is fixedly connected in the support seat, a rotating drum is fixedly connected to the output end of the driving motor, a hydraulic cylinder is fixedly connected to the inner wall of the rotating drum, a moving block is fixedly connected to the end of the hydraulic cylinder, one end of four linkage rods is rotatably connected to the moving block, the other ends of the four linkage rods are rotatably connected to sliding columns slidably connected to the rotating drum, and the ends of the sliding columns are fixedly connected to inner support plates.

[0011] Furthermore, two fixed columns are fixedly connected to the fixed platform, a rotating column is rotatably connected between the two fixed columns, a baffle is fixedly connected to the outer wall of the rotating column, one end of two cylinders is rotatably connected to the outer wall of the baffle, the other ends of the two cylinders are rotatably connected to a connecting plate fixedly connected to the fixed platform, and a baffle is fixedly connected to the top of the baffle.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. After the steel cylinder concrete pipe is placed on two rotating drums for positioning, the driving motor can drive the steel cylinder concrete pipe to rotate, and at the same time, the slide seat drives the horizontal spraying machine to perform mobile spraying of mortar on the surface of the steel cylinder concrete. Since the steel cylinder concrete pipe is sprayed with mortar during the continuous rotation process, the mortar can be evenly sprayed on the entire outer surface of the steel cylinder concrete pipe. During spraying, the mortar splashed or dripped from the steel cylinder concrete pipe will fall into the recovery box at the bottom. The recovery box is composed of two symmetrical inclined plates, and the whole is inclined. At the same time, the eccentric blocks on both sides are driven to rotate by the double-axis motor, so that the end of the recovery box with a higher horizontal position can be driven to vibrate continuously, so that the mortar collected in the recovery box will flow along its surface, and finally the collected mortar can be discharged through the discharge pipe, thereby improving the recovery efficiency after spraying mortar and reducing the labor intensity of workers.

[0014] 2. After the steel cylinder concrete pipe is positioned, the cylinder is extended to drive the shield to rotate between the two fixed columns until the shield can cover the steel cylinder concrete pipe. Thus, the mortar spilled during the rotation of the steel cylinder concrete pipe will be blocked by the shield. Since the inner wall of the shield is an arc-shaped surface, the mortar will flow along the arc-shaped surface and drip into the recovery box, thereby increasing the recovery amount of the mortar and preventing the working environment from being affected by the mortar. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall front view structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the connection structure of the recycling box in the utility model;

[0018] Figure 4 It is a schematic diagram of the internal structure of the box in the utility model;

[0019] Figure 5 This is a schematic diagram of the connection structure of the middle baffle cover of the utility model;

[0020] Figure 6 It is a schematic diagram of the cross-sectional structure of the rotating drum in the utility model.

[0021] In the figure: 101, fixed table; 102, support seat; 103, drive motor; 104, rotating drum; 105, hydraulic cylinder; 106, moving block; 107, linkage rod; 108, sliding column; 109, inner support plate; 201, positioning plate; 202, slide rail; 203, slide seat; 204, horizontal shotcrete machine; 301, recovery box; 302, connecting block; 303, shock absorbing spring; 304, discharge pipe; 305, hinged column; 306, box body; 307, double-axis motor; 308, eccentric block; 401, fixed column; 402, rotating column; 403, baffle; 404, baffle; 405, cylinder; 406, connecting plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 6 In the embodiment of the utility model, a mortar recovery unit of a horizontal shotcrete equipment includes a fixed platform 101, both ends of the top of the fixed platform 101 are fixedly connected to a support seat 102, a recovery box 301 is arranged on the top of the fixed platform 101, and the bottom of the recovery box 301 is rotatably connected to a hinged column 305 fixedly connected to the fixed platform 101, and the opposite side walls of the recovery box 301 are fixedly connected to a discharge pipe 304, and one end of the bottom of the recovery box 301 is fixedly connected to a box body 306, and the interior of the box body 306 is fixedly connected to a double-axis motor 307, and the double-axis Eccentric blocks 308 are fixedly sleeved on the output ends on both sides of the motor 307; the recovery box 301 is composed of two symmetrical inclined plates; four connecting blocks 302 are symmetrically fixedly connected to the bottom of the recovery box 301, and the bottom of the connecting block 302 is fixedly connected to a shock-absorbing spring 303 fixedly connected to the fixed platform 101; a positioning plate 201 is fixedly connected between the two support seats 102, a slide rail 202 is fixedly arranged on the top of the positioning plate 201, a slide seat 203 is slidably connected to the slide rail 202, and a horizontal shotcrete machine 204 is fixedly arranged on the slide seat 203.

[0024] Specifically, after the steel cylinder concrete pipe is placed on two rotating drums 104 for positioning, the driving motor 103 can drive the steel cylinder concrete pipe to rotate, and at the same time, the slide 203 drives the horizontal spraying machine 204 to perform mobile spraying of mortar on the surface of the steel cylinder concrete. Since the steel cylinder concrete pipe is sprayed with mortar during the continuous rotation process, the mortar can be evenly sprayed on the entire outer surface of the steel cylinder concrete pipe. During spraying, the mortar splashed or dripped from the steel cylinder concrete pipe will fall into the recovery box 301 at the bottom. The recovery box 301 is composed of two symmetrical inclined plates, and the whole is inclined. At the same time, the eccentric blocks 308 on both sides are driven to rotate by the dual-axis motor 307, so that the end of the recovery box 301 with a higher horizontal position can be driven to vibrate continuously, so that the mortar collected in the recovery box 301 will flow along its surface, and finally the collected mortar can be discharged through the discharge pipe 304, thereby improving the recovery efficiency after spraying mortar and reducing the labor intensity of workers.

[0025] Embodiment 1

[0026] like Figure 5 As shown, in this embodiment, two fixed columns 401 are fixedly connected to the fixed platform 101, a rotating column 402 is rotatably connected between the two fixed columns 401, a baffle 403 is fixedly connected to the outer wall of the rotating column 402, one end of two cylinders 405 are rotatably connected to the outer wall of the baffle 403, the other ends of the two cylinders 405 are rotatably connected to a connecting plate 406 fixedly connected to the fixed platform 101, and a baffle 404 is fixedly connected to the top of the baffle 403.

[0027] During specific implementation, after the steel cylinder concrete pipe is positioned, the cylinder 405 is extended to drive the shield 403 to rotate between the two fixed columns 401 until the shield 403 can cover the steel cylinder concrete pipe, so that the mortar spilled during the rotation of the steel cylinder concrete pipe will be blocked by the shield 403. Since the inner wall of the shield 403 is an arc-shaped surface, the mortar will flow along the arc-shaped surface and drip into the recovery box 301, thereby increasing the recovery amount of the mortar and preventing the working environment from being affected by the mortar.

[0028] Embodiment 2

[0029] like Figure 6 As shown, in the present embodiment, a driving motor 103 is fixedly connected in the support seat 102, a rotating drum 104 is fixedly connected to the output end of the driving motor 103, a hydraulic cylinder 105 is fixedly connected to the inner wall of the rotating drum 104, a moving block 106 is fixedly connected to the end of the hydraulic cylinder 105, one end of four linkage rods 107 are rotatably connected to the moving block 106, the other ends of the four linkage rods 107 are rotatably connected to sliding columns 108 slidably connected to the rotating drum 104, and an inner support plate 109 is fixedly connected to the end of the sliding column 108.

[0030] During specific implementation, the cylinder 405 can drive the moving block 106 to move, and by driving the four linkage rods 107 to rotate, the four sliding columns 108 can be driven to slide outward at the same time. The sliding columns 108 can drive the inner support plate 109 to internally support the steel tube concrete pipe, thereby facilitating the rapid positioning of the steel tube concrete pipe before spraying mortar.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A mortar recovery unit for a horizontal shotcrete equipment, characterized in that: The invention comprises a fixed platform (101), both ends of the top of the fixed platform (101) are fixedly connected to support seats (102), a recovery box (301) is arranged on the top of the fixed platform (101), a hinge column (305) fixedly connected to the fixed platform (101) is rotatably connected to the bottom of the recovery box (301), a discharge pipe (304) is fixedly connected to the opposite side walls of the recovery box (301), one end of the bottom of the recovery box (301) is fixedly connected to a box body (306), a double-axis motor (307) is fixedly connected inside the box body (306), and eccentric blocks (308) are fixedly sleeved on the output ends on both sides of the double-axis motor (307).

2. The mortar recovery unit of the horizontal shotcrete equipment according to claim 1, characterized in that: The recovery box (301) is composed of two symmetrical inclined plates.

3. The mortar recovery unit of the horizontal shotcrete equipment according to claim 1, characterized in that: Four connection blocks (302) are symmetrically fixedly connected to the bottom of the recovery box (301), and a damping spring (303) fixedly connected to the fixing platform (101) is fixedly connected to the bottom of the connection block (302).

4. The mortar recovery unit of the horizontal shotcrete equipment according to claim 1, characterized in that: A positioning plate (201) is fixedly connected between the two support seats (102), a slide rail (202) is fixedly arranged on the top of the positioning plate (201), a slide seat (203) is slidably connected to the slide rail (202), and a horizontal shotcrete machine (204) is fixedly arranged on the slide seat (203).

5. The mortar recovery unit of the horizontal shotcrete equipment according to claim 1, characterized in that: A driving motor (103) is fixedly connected to the support seat (102), a rotating drum (104) is fixedly connected to the output end of the driving motor (103), a hydraulic cylinder (105) is fixedly connected to the inner wall of the rotating drum (104), an end of the hydraulic cylinder (105) is fixedly connected to a moving block (106), one end of four linkage rods (107) are rotatably connected to the moving block (106), the other ends of the four linkage rods (107) are rotatably connected to sliding columns (108) slidably connected to the rotating drum (104), and the end of the sliding column (108) is fixedly connected to an inner support plate (109).

6. The mortar recovery unit of the horizontal shotcrete equipment according to claim 1, characterized in that: Two fixed columns (401) are fixedly connected to the fixed platform (101), a rotating column (402) is rotatably connected between the two fixed columns (401), a baffle (403) is fixedly connected to the outer wall of the rotating column (402), one end of two cylinders (405) are rotatably connected to the outer wall of the baffle (403), the other ends of the two cylinders (405) are rotatably connected to a connecting plate (406) fixedly connected to the fixed platform (101), and a baffle (404) is fixedly connected to the top of the baffle (403).