Sacrificial anode robot feeding and slag salvaging equipment

Abstract

The utility model relates to the technical field of molten aluminum smelting, and discloses sacrificial anode robot feeding and slag salvaging equipment which comprises a working table, a first ground rail is arranged at the top end of the working table, a first moving trolley moving left and right is arranged above the first ground rail, and a slag salvaging robot is arranged at the top end of the first moving trolley. A second ground rail is arranged at the position, close to the side edge, of the top end of the workbench, a second moving trolley moving front and back is arranged above the second ground rail, and a feeding robot is arranged at the top end of the second moving trolley. The feeding robot can be driven to move through the arranged second moving trolley, so that aluminum ingots can be added into a smelting furnace through the feeding robot, automatic feeding is achieved, and the slag salvaging robot can be driven to move through the arranged first moving trolley; the slag salvaging robot is used for salvaging slag inclusion generated in the aluminum ingot smelting process, manual slag salvaging is not needed, the labor intensity is low, and potential safety hazards are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum liquid smelting, in particular to sacrificial anode robot feeding and slag scooping equipment. Background Art

[0002] The aluminum alloy smelting process is as follows: add solid aluminum raw materials into the smelting furnace, raise the temperature of the smelting furnace to 740-750 degrees Celsius, melt the solid aluminum raw materials in the smelting furnace, pour all the smelted aluminum liquid in the smelting furnace into the insulation furnace for insulation, so as to facilitate the subsequent pouring into the die-casting mold;

[0003] However, the above method still has the following defects in actual use: after complete smelting, there are a lot of slag on the surface of the aluminum alloy, mainly Al2O3 and other oxide inclusions. These fine slag inclusions are heavier than the aluminum liquid, but have a lighter specific gravity after aggregation and agglomeration, floating on the surface, and need to be cleaned. At present, manual addition of aluminum ingots and slag removal are mainly adopted, but manual operation is relatively dangerous and labor-intensive. Utility Model Content

[0004] The utility model aims to provide sacrificial anode robot feeding and slag removal equipment, which has the effects of automatically adding aluminum ingots and automatically removing slag.

[0005] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: sacrificial anode robot feeding and slag scooping equipment, including a workbench, a ground rail 1 is provided at the top of the workbench, a moving trolley 1 that moves left and right is provided above the ground rail 1, a slag scooping robot is provided at the top of the moving trolley 1, and a scooping spoon is provided at the free end of the slag scooping robot, a ground rail 2 is provided at the top of the workbench near the side, a moving trolley 2 that moves back and forth is provided above the ground rail 2, a feeding robot is provided at the top of the moving trolley 2, and a clamp is provided at the free end of the feeding robot, a furnace 1 and a furnace 2 are respectively provided at the top of the workbench, and the ground rail 2 is arranged between the furnace 1 and the furnace 2.

[0006] The utility model is further configured as follows: an electronic floor scale is arranged on the top of the mobile trolley, and a supporting tray is placed on the electronic floor scale, and aluminum ingots are stacked on the supporting tray.

[0007] The utility model is further configured as follows: a visual recognition system is provided above the mobile cart 1, and the visual recognition system is connected to the top of the workbench through a support frame.

[0008] The utility model is further configured as follows: the clamp includes a mounting tube, the mounting tube is connected to the free end of the feeding robot through a mounting flange, and one end of the mounting tube is provided with a clamping cylinder, the other end of the mounting tube is provided with a mounting seat, and one end of the mounting seat is rotatably provided with two corresponding clamping plates, and the clamping plates are hinged to the piston end of the clamping cylinder.

[0009] The utility model is further configured as follows: the top of the first melting furnace and the top of the second melting furnace are both provided with a furnace mouth slope.

[0010] To sum up, the utility model has the following beneficial effects: the utility model can drive the feeding robot to move by the mobile trolley 2 provided, so that the feeding robot can add aluminum ingots into the furnace to realize automatic feeding, and the mobile trolley 1 provided can drive the slag removal robot to move, and the slag removal robot can remove the slag included in the smelting process of the aluminum ingots, without manual slag removal, with low labor intensity and reduced safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is one of the three-dimensional structural schematic diagrams of the utility model;

[0012] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model;

[0013] Figure 3 For this utility model Figure 2 A is an enlarged structural diagram of FIG.

[0014] In the figure: 1. workbench; 2. ground track 1; 3. mobile trolley 1; 4. slag scooping robot; 401. scooping spoon; 5. electronic floor scale; 6. support tray; 7. aluminum ingot; 8. visual recognition system; 801. support frame; 9. ground track 2; 10. mobile trolley 2; 11. feeding robot; 12. fixture; 1201. mounting pipe; 1202. mounting flange; 1203. mounting seat; 1204. clamping plate; 1205. clamping cylinder; 13. furnace 1; 14. furnace 2. DETAILED DESCRIPTION

[0015] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.

[0016] See also Figures 1 to 3In the embodiment of the utility model, the sacrificial anode robot feeding and slag scooping device comprises a workbench 1, a ground rail 2 is arranged at the top of the workbench 1, a mobile trolley 3 which can move left and right is arranged above the ground rail 2, so that the mobile trolley 3 can move on the ground rail 2, a slag scooping robot 4 is arranged at the top of the mobile trolley 3, a scooping spoon 401 is arranged at the free end of the slag scooping robot 4, and the scooping spoon 401 is used to salvage the slag inclusions, a ground rail 29 is arranged at the top of the workbench 1 near the side, and a front and rear scoop 401 is arranged above the ground rail 29. A movable mobile trolley 10 is provided so that the mobile trolley 10 can move on the ground rail 9. A feeding robot 11 is provided at the top of the mobile trolley 10. A clamp 12 is provided at the free end of the feeding robot 11. The clamp 12 can be used to clamp the aluminum ingot 7. A furnace 13 and a furnace 2 14 are provided at the top of the workbench 1 to melt the added aluminum ingot 7. The ground rail 9 is provided between the furnace 1 13 and the furnace 2 14. The position of the feeding robot 11 is adjusted so that it can automatically feed.

[0017] In this embodiment, preferably, an electronic floor scale 5 is provided at the top of the mobile trolley 1 3 for weighing the aluminum ingots 7 on the supporting tray 6, and a supporting tray 6 is placed on the electronic floor scale 5, and the supporting tray 6 is stacked with aluminum ingots 7, so that the feeding robot 11 can add them to the melting furnace 1 13 and the melting furnace 2 14;

[0018] In this embodiment, preferably, a visual recognition system 8 is provided above the mobile trolley 3, and the visual recognition system 8 is connected to the top of the workbench 1 through a support frame 801, and the visual recognition system 8 can be used for destacking and feeding;

[0019] In this embodiment, preferably, the clamp 12 includes a mounting tube 1201, which is connected to the free end of the feeding robot 11 through a mounting flange 1202, and one end of the mounting tube 1201 is provided with a clamping cylinder 1205, and the other end of the mounting tube 1201 is provided with a mounting seat 1203, and one end of the mounting seat 1203 is rotatably provided with two corresponding clamping plates 1204, and the clamping plates 1204 are hinged to the piston end of the clamping cylinder 1205, and the piston end of the clamping cylinder 1205 is extended and retracted to drive the two clamping plates 1204 to rotate, and the clamping plates 1204 are controlled to open and close, so as to clamp the aluminum ingot 7;

[0020] In this embodiment, preferably, the top of the furnace 1 13 and the top of the furnace 2 14 are both provided with a furnace mouth slope, and the provided furnace mouth slope makes it convenient for the feeding robot 11 to add the aluminum ingot 7 into the furnace 1 13 and the furnace 2 14 .

[0021] When in use, firstly, the mobile trolley 13 is controlled to run to the loading station, a stack of aluminum ingots 7 is placed on the supporting tray 6, and the forklift transports the supporting tray 6 to the electronic floor scale 5 for weighing, and the steel strip of the aluminum ingot 7 is manually cut and pulled out, and then the mobile trolley 13 is moved to the designated station, and at the same time, the mobile trolley 2 10 is controlled to move on the ground rail 2 9, thereby driving the feeding robot 11 to move, and the piston end of the clamping cylinder 1205 is controlled to extend and retract to drive the two clamping plates 1204 to rotate, and the clamping plates 1204 are controlled to open and close, The aluminum ingot 7 is thereby clamped and added to the melting furnace 13 and the melting furnace 2 14, and the added aluminum ingot 7 is smelted. The feeding robot 11 de-stacks and feeds the materials according to the visual recognition system 8. After the smelting is complete, there is a lot of slag on the surface of the aluminum alloy, mainly Al2O3 and other oxide inclusions. These fine slag inclusions are heavier than the aluminum liquid, but have a lighter specific gravity after aggregation and agglomeration, and float on the surface. Finally, the position of the slag removal robot 4 is adjusted by moving the mobile trolley 3, and the slag removal robot 4 is used to remove the slag inclusions on the surface of the aluminum liquid.

[0022] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A sacrificial anode robot feeding and slag removal device, comprising a workbench (1), characterized in that: A ground rail (2) is provided at the top of the workbench (1), a movable trolley (3) that moves left and right is provided above the ground rail (2), a slag scooping robot (4) is provided at the top of the movable trolley (3), and a scooping spoon (401) is provided at the free end of the slag scooping robot (4), a ground rail (9) is provided at the top of the workbench (1) near the side, a movable trolley (10) that moves forward and backward is provided above the ground rail (9), a feeding robot (11) is provided at the top of the movable trolley (10), and a clamp (12) is provided at the free end of the feeding robot (11), a furnace (13) and a furnace (14) are provided at the top of the workbench (1), and the ground rail (9) is arranged between the furnace (13) and the furnace (14).

2. The sacrificial anode robot feeding and slag removal equipment according to claim 1 is characterized in that: An electronic floor scale (5) is provided at the top of the mobile trolley (3), and a support tray (6) is placed on the electronic floor scale (5), and aluminum ingots (7) are stacked on the support tray (6).

3. The sacrificial anode robot feeding and slag removal equipment according to claim 1 is characterized in that: A visual recognition system (8) is provided above the mobile trolley (3), and the visual recognition system (8) is connected to the top of the workbench (1) via a support frame (801).

4. The sacrificial anode robot feeding and slag removal equipment according to claim 1 is characterized in that: The clamp (12) includes a mounting tube (1201), which is connected to the free end of the feeding robot (11) via a mounting flange (1202), and a clamping cylinder (1205) is provided at one end of the mounting tube (1201), and a mounting seat (1203) is provided at the other end of the mounting tube (1201), and two corresponding clamping plates (1204) are rotatably provided at one end of the mounting seat (1203), and the clamping plates (1204) are hinged to the piston end of the clamping cylinder (1205).

5. The sacrificial anode robot feeding and slag removal equipment according to claim 1 is characterized in that: The top of the first melting furnace (13) and the top of the second melting furnace (14) are both provided with furnace mouth slopes.

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