Separable nylon 6 melt filtering device
By designing a separable nylon 6 melt filter device, the problem of filter failure in the prior art requiring disassembly of the overall device maintenance is solved, rapid maintenance and filter element replacement are achieved, and production losses and operation costs are reduced.
Patent Information
- Application Number
- CN202421723545.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-21
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-07-21
AI Technical Summary
The existing nylon 6 melt filter device needs to be disassembled for repair in the event of a failure, which is time-consuming and labor-intensive, resulting in high production losses and maintenance costs.
A separable nylon 6 melt filter device is designed, including a filter and a heat tracing jacket, which is detachably arranged in the heat tracing jacket, and the rapid separation and maintenance of the filter is achieved through a modular design.
Through modular design, the time and labor cost required for maintenance is reduced, the rapid replacement and upgrading of filter elements is promoted, the continuous and stable operation of the production line is ensured, and the production losses caused by shutdown maintenance are reduced.
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Figure CN222641441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a separable nylon 6 melt filtering device. Background Art
[0002] Nylon 6 (PA6) is a widely used engineering plastic that has demonstrated excellent performance in many industrial fields, such as automobile manufacturing, electronic appliances, textile fibers, etc. However, in the production process of nylon 6, the raw material melt often contains impurities. If these impurities are not effectively filtered, they will directly affect the quality and stability of the product. Therefore, the melt filtration device is particularly important in the nylon 6 production line.
[0003] At present, nylon 6 melt filtration technology mainly relies on traditional filter element filtration devices. Although such devices can remove impurities in the melt to a certain extent, when the filter fails, the entire filtration device needs to be disassembled and repaired, which is time-consuming and labor-intensive. The production loss and maintenance cost caused by downtime to replace the filter element are very high. Utility Model Content
[0004] The utility model aims to provide a detachable nylon 6 melt filtering device to solve the problem that when the above-mentioned filter fails, the entire filtering device needs to be disassembled and repaired, which is a time-consuming and laborious operation.
[0005] To achieve the above purpose, the utility model provides a detachable nylon 6 melt filtration device, including a filter and a heating jacket, the heating jacket is a cylindrical structure with an open top, an annular buffer pad is arranged on the bottom surface of the heating cavity, and the filter is detachably arranged in the heating jacket.
[0006] Furthermore, the filter is assembled by fixedly connecting a bottom inlet assembly, an inlet header, a filter cavity, an outlet end cover and an outlet flange in sequence from bottom to top.
[0007] Furthermore, a filter element mounting plate is provided at the top of the filter cavity, and a plurality of filter elements are fixed on the filter element mounting plate.
[0008] As a preferred solution, a sealing ring is provided at the joint of the fixed connection assembly.
[0009] As a preferred solution, a stepped protrusion is provided at the joint to isolate the sealing ring and the liquid.
[0010] Furthermore, the interior of the heating jacket is a heating cavity for the heat medium to flow, a heat medium inlet is arranged at the bottom of the heating jacket, a heat medium outlet is arranged at the top, and an equipment base is arranged at the lower end of the heating jacket.
[0011] Furthermore, a through hole is provided in the center of the bottom of the heating jacket, and the bottom inlet assembly is arranged in the through hole.
[0012] As a preferred solution, a plurality of spoiler distribution plates are arranged inside the heating cavity.
[0013] The beneficial effects of the utility model are:
[0014] The utility model can easily separate the filter from the heating jacket through modular design, without large-scale disassembly or shutdown maintenance of the entire system, thus greatly reducing the labor intensity of workers and reducing the time and labor costs required for maintenance. In addition, this design also promotes the rapid replacement and upgrading of the filter element, ensures the continuous and stable operation of the production line, effectively avoids production losses caused by long-term shutdown maintenance, and further reduces the overall operating costs of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to specific embodiments and in conjunction with the accompanying drawings.
[0016] Figure 1 A schematic structural diagram of the utility model.
[0017] Figure 2 A schematic structural diagram of the filter of the utility model.
[0018] Figure 3 A schematic structural diagram of a heating jacket according to the utility model.
[0019] The reference numerals in the accompanying drawings are:
[0020] 1. Filter, 2. Heating jacket, 3. Inlet assembly, 4. Inlet header, 5. Filter chamber, 6. Filter element mounting plate, 7. Outlet end cover, 8. Outlet flange, 9. Sealing gasket, 12. Equipment base, 13. Heat medium inlet, 14. Heating chamber, 15. Heat medium outlet, 16. Turbine distribution plate, 17. Buffer pad. DETAILED DESCRIPTION
[0021] To illustrate the features of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments.
[0022] Example:
[0023] See also Figures 1 to 3The embodiment of the utility model provides a detachable nylon 6 melt filtration device, including a filter 1 and a heating jacket 2. The heating jacket 2 is a cylindrical structure with an opening at the top. The bottom surface of the heating cavity 14 is provided with an annular buffer pad 17. The filter 1 is detachably arranged in the heating jacket 2. Through this modular design, the filter can be easily separated from the heating jacket without large-scale disassembly or shutdown maintenance of the entire system, thereby greatly reducing the labor intensity of workers and reducing the time and labor costs required for maintenance. In addition, this design also promotes the rapid replacement and upgrading of the filter element, ensures the continuous and stable operation of the production line, effectively avoids production losses caused by long-term shutdown maintenance, and further reduces the overall operating costs of the enterprise.
[0024] The filter 1 is assembled from bottom to top by fixing and connecting the bottom inlet assembly 3, the inlet header 4, the filter cavity 5, the outlet end cover 7 and the outlet flange 8. A filter element mounting plate 6 is arranged at the top of the filter cavity 5, and a plurality of filter elements are fixed on the filter element mounting plate 6 to realize the filtering function of the device.
[0025] To enhance the sealing performance of the device, a sealing ring 9 is provided at the joint of the fixed connection assembly in this embodiment, and a stepped protrusion is provided at the joint to isolate the sealing ring 9 and the liquid to prevent the sealing ring 9 from being corroded by the liquid.
[0026] The interior of the heating jacket 2 is a heating cavity 14 for the heat medium to flow, a heat medium inlet 13 is arranged at the bottom of the heating jacket 2, a heat medium outlet 15 is arranged at the top, and an equipment base 12 is arranged at the lower end of the heating jacket 2. In order to facilitate the installation of the filter 1 so that its liquid inlet can be exposed at the lower end, this embodiment opens a through hole at the center of the bottom of the heating jacket 2, and the bottom inlet assembly 3 is arranged in the through hole. In addition, in order to enhance the utilization efficiency of the heat medium of the heating jacket 2, a plurality of spoiler distribution plates 16 are arranged inside the heating cavity 14 to double the travel of the heat medium, thereby improving the utilization efficiency of the heat medium.
[0027] The above embodiments and drawings are only used to illustrate the technical solution of the utility model, and are not intended to limit the utility model. The utility model is described in detail with reference to the preferred embodiments. It should be understood by ordinary technicians in this field that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the utility model do not deviate from the purpose of the utility model and should also fall within the scope of protection of the claims of the utility model. Other related technical structures not fully disclosed in the utility model are prior art in the field.
Claims
1. A separable nylon 6 melt filtration device, characterized in that: It comprises a filter (1) and a heating jacket (2), the heating jacket (2) being a cylindrical structure with an open top, an annular buffer pad (17) being provided on the inner bottom surface of the heating cavity (14), and the filter (1) being detachably arranged in the heating jacket (2); The filter (1) is assembled by fixedly connecting a bottom inlet assembly (3), an inlet header (4), a filter chamber (5), an outlet end cover (7) and an outlet flange (8) in sequence from bottom to top; The interior of the heating jacket (2) is a heating cavity (14) for passing a heat medium, a heat medium inlet (13) is arranged at the bottom of the heating jacket (2), a heat medium outlet (15) is arranged at the top, and an equipment base (12) is arranged at the lower end of the heating jacket (2); A through hole is provided at the center of the bottom of the heating jacket (2), and the bottom inlet assembly (3) is arranged in the through hole.
2. The separable nylon 6 melt filtration device according to claim 1, characterized in that: A filter element mounting plate (6) is arranged at the top end of the filter cavity (5), and a plurality of filter elements are fixed on the filter element mounting plate (6).
3. The separable nylon 6 melt filtration device according to claim 2, characterized in that: A sealing ring (9) is provided at the joint of the fixed connection assembly.
4. The separable nylon 6 melt filtration device according to claim 3, characterized in that: The joint is provided with a stepped protrusion isolating a sealing ring (9) and the liquid.
5. The separable nylon 6 melt filtration device according to claim 1, characterized in that: A plurality of spoiler distribution plates (16) are arranged inside the heating cavity (14).