Copper wire distributing mechanism and system
By designing a copper wire material separation mechanism including a support frame, a track frame, a hanging rod, a vibrator and a hoisting unit, the problem of difficult separation of copper wires in the prior art is solved, and a more efficient copper wire material separation and wiring effect is achieved.
Patent Information
- Application Number
- CN202421405632.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing copper wire material separation mechanism uses vibration to realize copper wire material separation operation, and there are multiple copper wires that are difficult to separate, affecting the copper wire material separation effect.
A copper wire material distribution mechanism is designed, including a support frame, a track frame, a material hanging rod, a vibrator and a hoisting unit. The vibrator vibrates and transfers the copper wires on the track frame to the discharge end. The hoisting unit lifts the copper wires and hangs them on the hanging rod to achieve the separation of the copper wires one by one.
Through the copper wire material separation mechanism, multiple copper wire bodies can be effectively separated, the material separation effect can be improved, and the efficiency of copper wire insertion is improved.
Smart Images
Figure CN222646909U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of motor technology, and more specifically, relates to a copper wire dividing mechanism and a dividing system using the copper wire dividing mechanism. Background Art
[0002] During the preparation of the motor stator, copper wires need to be inserted into the stator core to complete the stator wire insertion operation. For the copper wires with a roughly U-shaped structure, the copper wires need to be divided first, and then inserted into the stator core one by one by manual or mechanical arms.
[0003] At present, the material separation mechanism for separating copper wires usually adopts a combination structure of a vibration frame and a track frame, and multiple copper wires are mounted on the track frame. Under the vibration of the vibration frame, the multiple copper wires on the track frame are vibrated to the unloading position, so as to facilitate the picking and plugging of the copper wires. However, the material separation mechanism uses vibration to achieve the material separation operation of the copper wires, and there is a phenomenon that multiple copper wires are difficult to separate, resulting in poor material separation effect of the copper wires, which affects the wire plugging operation of the stator. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a copper wire sorting mechanism and a sorting system to solve the problem existing in the related art: the sorting mechanism that uses vibration to achieve copper wire sorting operation has multiple copper wires that are difficult to separate, which affects the copper wire sorting effect.
[0005] To achieve the above purpose, the technical solution adopted in the embodiment of the present application is:
[0006] On the one hand, a copper wire distributing mechanism is provided, comprising:
[0007] Support frame;
[0008] A track frame, movably mounted on the support frame, for mounting a plurality of copper wire bodies;
[0009] A material hanging rod connected to the material discharging end of the track frame;
[0010] A vibrator, mounted on the track frame, for driving the track frame to vibrate so as to transfer the plurality of copper wire bodies to a discharge end of the track frame;
[0011] A lifting unit is installed at the discharge end of the track frame and is used to lift the copper wire body on the track frame so that the copper wire body is hung on the hanging rod.
[0012] In one embodiment, the copper wire dividing mechanism further comprises a top cover mounted on the support frame, wherein the top cover is disposed above the track frame, and a wire passageway is formed between the top cover and the track frame for allowing a plurality of the copper wire bodies to pass through.
[0013] In one embodiment, a support guide rod for supporting the copper wire body is installed on the track frame, the support guide rod is arranged in the wire passing channel, and the support guide rod is arranged along the length direction of the track frame.
[0014] In one embodiment, a stopping seat for stopping the copper wire body is installed at the discharge end of the track frame.
[0015] In one embodiment, the lifting unit includes a lifting cylinder installed at the bottom of the track frame and a lifting rod connected to the lifting cylinder; and a through hole for the lifting rod to pass through is opened on the track frame.
[0016] In one embodiment, the copper wire dividing mechanism further includes two limiting guide rods respectively mounted on the supporting frame, the two limiting guide rods are arranged in parallel and spaced apart, and the two limiting guide rods are arranged in the copper wire body.
[0017] In one embodiment, the hanging rod is arranged obliquely to the track frame.
[0018] In one embodiment, a baffle is installed at the end of the hanging rod away from the discharge end of the track frame.
[0019] On the other hand, a material distribution system is provided, comprising a bracket and at least one copper wire distribution mechanism provided in any of the above embodiments, wherein at least one of the copper wire distribution mechanisms is installed on the bracket.
[0020] In one embodiment, the material distribution system further includes two counting emitters respectively mounted on the bracket, the two counting emitters are arranged opposite to each other, and the material hanging rod is arranged between the two counting emitters.
[0021] The copper wire material separation mechanism and material separation system provided in the embodiment of the present application have at least the following beneficial effects: the present application can vibrate and transfer multiple copper wire bodies mounted on the track frame to the discharge end of the track frame through a vibrator, and can lift up multiple copper wire bodies through a lifting unit, and the lifted copper wire bodies are separated from the track frame and can be mounted on the hanging rod, so that the multiple copper wire bodies can be separated one by one, thereby improving the material separation effect of the multiple copper wire bodies. The material separation system using the copper wire material separation mechanism has a good separation effect on multiple copper wire bodies, thereby helping to improve the wire insertion efficiency of the copper wire bodies. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of the structure of the material distribution system provided in the embodiment of the present application;
[0024] Figure 2 A schematic diagram of the structure of the copper wire distributing mechanism provided in the embodiment of the present application;
[0025] Figure 3 for Figure 2 An enlarged schematic diagram of A in FIG.
[0026] Figure 4 A schematic diagram of the structure of the lifting unit provided in an embodiment of the present application.
[0027] Among them, the main marks of the drawings in the figure are:
[0028] 10. Copper wire distributing mechanism; 1. Support frame; 2. Track frame; 21. Support guide rod; 22. Block seat; 23. Through hole; 3. Hanging rod; 31. Baffle; 4. Vibrator; 5. Lifting unit; 51. Lifting cylinder; 52. Lifting rod; 6. Top cover; 61. Wire passage; 7. Limiting guide rod;
[0029] 20. Copper wire body; 30. Bracket; 40. Counting transmitter. DETAILED DESCRIPTION
[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0031] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" means two or more, unless otherwise clearly and specifically defined. "Several" means one or more, unless otherwise clearly and specifically defined.
[0033] In the description of the present application, it should be understood that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0034] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0035] Reference throughout the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, when the phrases "in one embodiment" or "in some embodiments" appear in various places throughout the specification, not all references are to the same embodiment. Furthermore, in one or more embodiments, the particular features, structures, or characteristics may be combined in any suitable manner.
[0036] For the convenience of description, the three mutually perpendicular coordinate axes in space are defined as X-axis, Y-axis and Z-axis. Meanwhile, the direction along the X-axis is longitudinal, the direction along the Y-axis is transverse, and the direction along the Z-axis is vertical. The X-axis and the Y-axis are two mutually perpendicular coordinate axes in the same horizontal plane, and the Z-axis is a coordinate axis in the vertical direction. The X-axis, the Y-axis and the Z-axis are located in three mutually perpendicular planes in space, namely the XY plane, the YZ plane and the XZ plane. The XY plane is a horizontal plane, the XZ plane and the YZ plane are both vertical planes, and the XZ plane is perpendicular to the YZ plane. The three axes in space are the X-axis, the Y-axis and the Z-axis. Movement along the three axes in space refers to movement along the three mutually perpendicular axes in space, specifically movement along the X-axis, the Y-axis and the Z-axis in space. Plane movement refers to movement in the XY plane.
[0037] See also Figure 2 and Figure 3 , the copper wire distributing mechanism 10 provided in the embodiment of the present application is now described. The copper wire distributing mechanism 10 includes a support frame 1, a track frame 2, a hanging rod 3, a vibrator 4 and a lifting unit 5. The track frame 2 is movably mounted on the support frame 1, and the track frame 2 is used to mount a plurality of copper wire bodies 20. Specifically, the track frame 2 is rotatably mounted on the support frame 1 through a fixed axis. One end of the track frame 2 is a feed end, and the other end of the track frame 2 is a discharge end; the feed end is used to mount a plurality of copper wire bodies 20 on the track frame 2, and the discharge end is used to allow the copper wire bodies 20 to be unloaded from the track frame 2 one by one. The hanging rod 3 is connected to the discharge end of the track frame 2. Specifically, the hanging rod 3 can be detachably connected to the track frame 2 by fasteners such as screws and bolts. The vibrator 4 is mounted on the track frame 2, and the vibrator 4 is used to drive the track frame 2 to vibrate, so that the track frame 2 can be driven to move on the support frame 1, and then the plurality of copper wire bodies 20 can be transferred from the feed end to the discharge end. Among them, the vibrator 4 can be a vibrating cylinder. The lifting unit 5 is installed at the discharge end of the track frame 2, and the lifting unit 5 can lift the copper wire body 20 on the track frame 2 so that the copper wire body 20 is mounted on the hanging rod 3. In this structure, the vibrator 4 can vibrate and transfer the multiple copper wire bodies 20 mounted on the track frame 2 to the discharge end of the track frame 2, and the lifting unit 5 can lift the multiple copper wire bodies 20, and the lifted copper wire bodies 20 are separated from the track frame 2 and can be mounted on the hanging rod 3, so that the multiple copper wire bodies 20 can be separated one by one, thereby improving the material separation effect of the multiple copper wire bodies 20.
[0038] In one embodiment, see Figure 2 and Figure 3As a specific implementation of the copper wire distributing mechanism 10 provided in the embodiment of the present application, the copper wire distributing mechanism 10 also includes a top cover 6 installed on the support frame 1, and the top cover 6 is arranged above the track frame 2, and a wire passage 61 is formed between the top cover 6 and the track frame 2. In this structure, the top cover 6 can block the top of the track frame 2 to prevent the copper wire body 20 from detaching from the track frame 2 when the vibrator 4 vibrates along the Z-axis direction during the process of driving the track frame 2 to vibrate. The copper wire body 20 can pass through the wire passage 61, so that the copper wire body 20 can be moved from the feeding end of the track frame 2 to the discharging end.
[0039] In one embodiment, see Figure 3 The copper wire body 20 is arranged in an inverted U-shaped structure, and the copper wire body 20 is mounted on the track frame 2; the middle part of the copper wire body 20 is convexly arranged in a direction away from the track frame 2 to form a convex part. The cross section of the top cover 6 is triangular, and the top of the triangular top cover 6 can avoid the convex part on the copper wire body 20.
[0040] In one embodiment, see Figure 2 As a specific implementation of the copper wire distributing mechanism 10 provided in the embodiment of the present application, a support guide rod 21 is installed on the track frame 2, and the support guide rod 21 is arranged in the wire passing channel 61, and the support guide rod 21 is arranged along the length direction of the track frame 2. Among them, the length direction of the track frame 2 can be understood as the Y-axis direction in the figure. In this structure, the copper wire body 20 can be supported by the support guide rod 21, reducing the friction and wear of the copper wire body 20 when sliding on the support guide rod 21.
[0041] In one embodiment, see Figure 2 The number of the supporting guide rods 21 can be multiple, and the multiple supporting guide rods 21 are installed on the track frame 2 in parallel and at intervals. In the embodiment of the present application, the number of the supporting guide rods 21 can be three, the supporting guide rod 21 located in the middle can support the top of the copper wire body 20, and the supporting guide rods 21 located on both sides can support the two ends of the copper wire body 20 respectively, thereby improving the supporting effect of the copper wire body 20.
[0042] In one embodiment, see Figure 3 As a specific implementation of the copper wire distributing mechanism 10 provided in the embodiment of the present application, a blocking seat 22 is installed at the discharging end of the track frame 2. Specifically, a blocking groove for the copper wire body 20 to extend into is provided on the blocking seat 22. In this structure, the copper wire body 20 can be blocked by the blocking seat 22 to prevent the copper wire body 20 from falling off the track frame 2 due to vibration.
[0043] In one embodiment, see Figure 3 and Figure 4As a specific implementation of the copper wire sorting mechanism 10 provided in the embodiment of the present application, the lifting unit 5 includes a lifting cylinder 51 installed at the bottom of the track frame 2 and a lifting rod 52 connected to the lifting cylinder 51; a through hole 23 for the lifting rod 52 to pass through is provided on the track frame 2. Specifically, the track frame 2 is arranged inclined to the horizontal plane. With this structure, the lifting rod 52 can be driven by the lifting cylinder 51 to achieve lifting and lowering along the Z-axis direction. During the lifting process, the lifting rod 52 can pass through the through hole 23 and lift the copper wire body 20 on the track frame 2. Under the vibration of the inclined track frame 2, the lifted copper wire body 20 can be mounted on the hanging rod 3 to achieve the one-by-one sorting operation of the copper wire body 20.
[0044] In one embodiment, see Figure 2 As a specific implementation of the copper wire dividing mechanism 10 provided in the embodiment of the present application, the copper wire dividing mechanism 10 also includes two limiting guide rods 7 respectively mounted on the support frame 1, the two limiting guide rods 7 are arranged in parallel and spaced apart, and the two limiting guide rods 7 are arranged in the copper wire body 20. Specifically, the distance between the two limiting guide rods 7 is less than the width of the copper wire body 20; the two limiting guide rods 7 can be arranged below the support guide rod 21. In this structure, the copper wire body 20 can be resisted and limited by the two limiting guide rods 7 to prevent the copper wire body 20 from deflecting along the X-axis direction during movement.
[0045] In one embodiment, see Figure 2 As a specific implementation of the copper wire distributing mechanism 10 provided in the embodiment of the present application, the hanging rod 3 is arranged obliquely to the track frame 2. In this structure, when the lifting unit 5 lifts the copper wire body 20 on the track frame 2, the copper wire body 20 falls into the hanging rod 3 and can automatically slide onto the hanging rod 3 under the action of its own weight.
[0046] In one embodiment, see Figure 2 As a specific implementation of the copper wire distributing mechanism 10 provided in the embodiment of the present application, a baffle 31 is installed at the end of the hanging rod 3 away from the discharging end of the track frame 2. With this structure, the copper wire body 20 falling on the hanging rod 3 can be blocked by the baffle 31 to prevent the copper wire body 20 from detaching from the hanging rod 3.
[0047] See also Figure 1 The embodiment of the present application further provides a material distribution system, including a bracket 30 and at least one copper wire distribution mechanism 10 provided in any of the above embodiments, at least one copper wire distribution mechanism 10 is installed on the bracket 30. Specifically, the support frame 1 of the copper wire distribution mechanism 10 is installed on the bracket 30. In this structure, the copper wire distribution mechanism 10 can be supported by the bracket 30. The distribution system using the copper wire distribution mechanism 10 has a good separation effect on multiple copper wire bodies 20, which helps to improve the wire insertion efficiency of the copper wire body 20.
[0048] In one embodiment, see Figure 1 When there are multiple copper wire dividing mechanisms 10, multiple copper wire dividing mechanisms 10 are installed in parallel and spaced apart on the bracket 30. This structure can realize one-time multiple dividing operations of the copper wire body 20 by setting multiple copper wire dividing mechanisms 10, thereby improving the dividing efficiency.
[0049] In one embodiment, see Figure 1 As a specific implementation of the material distribution system provided in the embodiment of the present application, the material distribution system also includes two counting emitters 40 respectively mounted on the bracket 30, the two counting emitters 40 are arranged opposite to each other, and the material hanging rod 3 is arranged between the two counting emitters 40. Among them, the counting emitter 40 can be an optical fiber, which is not limited here. In this structure, the number of copper wire bodies 20 can be counted by the two counting emitters 40.
[0050] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A copper wire distributing mechanism, characterized in that: include: Support frame; A track frame, movably mounted on the support frame, for mounting a plurality of copper wire bodies; A material hanging rod connected to the material discharging end of the track frame; A vibrator, mounted on the track frame, for driving the track frame to vibrate so as to transfer the plurality of copper wire bodies to a discharge end of the track frame; A lifting unit is installed at the discharge end of the track frame and is used to lift the copper wire body on the track frame so that the copper wire body is hung on the hanging rod.
2. The copper wire distributing mechanism according to claim 1, characterized in that: The copper wire distributing mechanism further comprises a top cover mounted on the support frame, wherein the top cover is arranged above the track frame, and a wire passageway for allowing a plurality of copper wire bodies to pass therethrough is formed between the top cover and the track frame.
3. The copper wire distributing mechanism according to claim 2, characterized in that: A support guide rod for supporting the copper wire body is installed on the track frame. The support guide rod is arranged in the wire passing channel and is arranged along the length direction of the track frame.
4. The copper wire distributing mechanism according to any one of claims 1 to 3, characterized in that: A stopping seat for stopping the copper wire body is installed at the discharging end of the track frame.
5. The copper wire distributing mechanism according to any one of claims 1 to 3, characterized in that: The jacking unit comprises a jacking cylinder installed at the bottom of the track frame and a jacking rod connected to the jacking cylinder; a through hole for the jacking rod to pass through is opened on the track frame.
6. The copper wire distributing mechanism according to any one of claims 1 to 3, characterized in that: The copper wire distributing mechanism further comprises two limiting guide rods respectively mounted on the supporting frame, the two limiting guide rods are arranged in parallel and spaced apart, and the two limiting guide rods are arranged in the copper wire body.
7. The copper wire distributing mechanism according to any one of claims 1 to 3, characterized in that: The material hanging rod is arranged obliquely to the track frame.
8. The copper wire distributing mechanism according to claim 7, characterized in that: A baffle is installed at the end of the hanging rod away from the discharging end of the track frame.
9. A material distribution system, characterized in that: It comprises a bracket and at least one copper wire dividing mechanism as described in any one of claims 1 to 8, and at least one of the copper wire dividing mechanisms is installed on the bracket.
10. The material distribution system according to claim 9, characterized in that: The material distribution system also includes two counting emitters respectively installed on the brackets, the two counting emitters are arranged opposite to each other, and the material hanging rod is arranged between the two counting emitters.