Roller device for tea leaf fixation

The threaded rod and plug-in bracket driven by the controller and servo motor enable convenient disassembly and assembly and rapid discharge of the tea fixing device, solving the problem of inconvenient disassembly and assembly of the stirring parts in the existing device, and improving production efficiency and tea quality.

CN224055250UActive Publication Date: 2026-03-31BAIHE COUNTY TIANZHIRAN TEA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing tea fixing equipment has inconvenient stirring parts that are difficult to disassemble and assemble, resulting in low production efficiency and uneven heating of the tea, which affects the quality.

Method used

The controller controls the servo motor to drive the threaded rod and the plug-in frame, enabling convenient fixing and disassembly of the stirring rod, and the servo motor controls the tilting of the drum to achieve rapid material discharge.

Benefits of technology

It improved production and output efficiency, and enhanced the practicality of the equipment and the consistency of tea quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaf processing, and discloses a roller device for tea leaf fixation, which comprises a roller body, a feed inlet, a rotating component, a sliding ring, a support and a controller, the feed inlet is arranged in the middle of one side of the outer wall of the roller body, and one end of the outer wall of the roller body is rotatably connected with the sliding ring. The two ends of the outer wall of the sliding ring are rotationally connected with supports, a controller is arranged on the end face of one side of each support, and one end of the roller body is in threaded connection with a convenient disassembly and assembly mechanism. According to the device, the controller controls the first servo motor to drive the first threaded rod to rotate, so that the sliding block bracket drives the sealing cover to slide to one end of the roller and be fixed, then an insertion rod of the second servo motor is in interference fit with a lead screw insertion opening, the lead screw is driven to rotate to push the cross-shaped insertion frame to move along a sliding groove, and the stirring rod is pressed and fixed. By means of the design, the production efficiency and the practicability of the device are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tea processing technical field especially relates to a cylinder device for tea fixation. BACKGROUND

[0002] Tea fixation is a key step in tea processing technology, through high temperature rapidly destroys oxidation enzyme activity in fresh leaves, terminates its fermentation process, locks the color, fragrance and taste of tea. Common methods include frying (iron pan frying), steaming (steam treatment), baking (hot air drying) etc. Fixation can evaporate part of the water, make the leaf softening facilitate subsequent rolling, at the same time remove the grassy smell, stimulate the fragrance. Precise control of temperature and time directly affects the quality of tea, such as green tea without fermentation, fixation is particularly important, and part of the fermentation tea needs to cooperate with subsequent process to adjust fixation degree. This link determines the tea color, taste and resistance to bubble.

[0003] The processing equipment of tea fixation includes a cylinder, and during the fixation process of tea in the cylinder, part of the tea will be accumulated together due to rolling, thereby causing the volume of the tea to be too large to hinder heat transfer, and then uneven heating affects the final quality of the tea, so part of the device will be equipped with an agitation component to scatter the tea, and tea residue will be left on the agitation component after long-term operation, which needs to be disassembled and cleaned. However, the agitation component of most devices is fixedly connected or fastened by threads, and the disassembly process is relatively inconvenient, thereby prolonging the downtime and affecting the production efficiency, and thus reducing the practicability of the device.

[0004] Therefore, the skilled person in the art provides a cylinder device for tea fixation to solve the problems raised in the background art. UTILITY MODEL CONTENT

[0005] The utility model discloses a cylinder device for tea fixation is provided to solve the problems in the prior art, and the device is controlled by the controller to drive the first threaded rod to rotate, and then the bracket on the sliding block supports the sliding sealing cover to slide to one end of the cylinder. After fixing the sealing cover and the cylinder, the plug rod at one end of the second servo motor forms an interference fit with the socket at one end of the lead screw, and then the second servo motor drives the lead screw to rotate and drives the cross-shaped plug-in frame to move along the deep groove until the agitation rod that has been inserted into the built-in slot is tightly abutted. In this way, the fixation of the agitation rod is completed, and the disassembly process is opposite, which improves the production efficiency and thus improves the practicability of the device.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A kind of rolling drum device for tea fixation, including rolling drum body, feed port, rotating assembly, sliding ring, support and controller, the outer wall of the rolling drum body middle part of one side is equipped with feed port, the outer wall of the rolling drum body one end is rotatably connected with sliding ring, the outer wall of the sliding ring both ends is rotatably connected with support, the side end surface of the support is provided with controller, one end of the rolling drum body is threadedly connected with convenient dismounting mechanism, the lower end of the side end surface of the convenient dismounting mechanism is fixedly connected with pouring mechanism, one end of the pouring mechanism is provided with third servo motor, the convenient dismounting mechanism includes sealing cover, the side end surface of the sealing cover is equipped with sliding groove around, the side end surface of the sealing cover middle part is rotatably connected with lead screw, one end of the lead screw is fixedly connected with socket, the outer wall of the lead screw one side is threadedly connected with cross insertion frame, the inner wall of the rolling drum body is equipped with built-in slot around, the outer wall of multiple built-in slots one side is slidably connected with stirring rod, one end of the pouring mechanism is fixedly connected with base, one end of the base is provided with first servo motor, the output of the first servo motor is fixedly connected with first threaded rod, the outer wall of the first threaded rod one side is threadedly connected with sliding block, the side end surface of the sliding block middle part is fixedly connected with bracket, the upper end of the sliding block is provided with second servo motor, the output of the second servo motor is fixedly connected with inserting rod, the pouring mechanism includes slide rail, one end of the slide rail is provided with fourth servo motor, the output of the fourth servo motor is fixedly connected with second threaded rod, the outer wall of the second threaded rod one side is threadedly connected with sliding seat, one end of the rolling drum body is fixedly connected with built-in bearing, the outer wall of the built-in bearing both ends is fixedly connected with pulley;

[0008] Through the above technical scheme, the device is controlled by the controller to control the first servo motor to drive the first threaded rod to rotate, so that the bracket on the sliding block supports the sliding sealing cover to slide to one end of the rolling drum body, after the sealing cover is fixed with the rolling drum body, the inserting rod at one end of the second servo motor has interference fit with the socket at one end of the lead screw, then the second servo motor drives the lead screw to rotate to drive the cross insertion frame to move along the sliding groove depth, until the stirring rod that has been inserted into the built-in slot is tightly abutted, thereby completing the fixation of the stirring rod, the disassembly process is contrary, the production efficiency is improved, and the practicality of the device is improved, the device is controlled by the controller to control the fourth servo motor to drive the second threaded rod to rotate, so that the sliding seat slides forward, when sliding, the pulley at one end of the rolling drum body gradually slides to the upper end of the sliding seat along the transition trend from slow to steep, so that the angle of the rolling drum body is inclined, and the tea inside the rolling drum body is poured out, thereby realizing the rapid pouring of the tea, improving the discharging efficiency, and improving the practicality of the device.

[0009] Further, the outer wall of the sliding groove one side is slidably connected with the cross insertion frame, and the outer wall of the socket one side is interference fit with the inserting rod.

[0010] Through the technical scheme, the cross insertion frame can be limited and can slide more stably.

[0011] Further, the upper end surface of the base is slidably connected with a sliding block, and the upper end of the bracket is provided with a groove penetrating through the bracket body.

[0012] Through the technical scheme, the sliding block can slide more stably and is fixed, and the groove at the upper end of the bracket facilitates the installation or disassembly of the sealing cover.

[0013] Further, one end of the sealing cover is threadedly connected with one end of the drum body.

[0014] Through the technical scheme, the sealing cover can maintain the necessary sealing and high-temperature conditions for the tea leaf fixation.

[0015] Further, the upper end surface of the base is slidably connected with a sliding block, and the upper end of the bracket is provided with a groove penetrating through the bracket body.

[0016] Through the technical scheme, the sliding block can slide more stably and is fixed, and the groove at the upper end of the bracket facilitates the installation or disassembly of the sealing cover.

[0017] Further, the upper end surface of the base is slidably connected with a sliding block, and the upper end of the bracket is provided with a groove penetrating through the bracket body.

[0018] Through the technical scheme, the sliding block can slide more stably and is fixed, and the groove at the upper end of the bracket facilitates the installation or disassembly of the sealing cover.

[0019] Further, the upper end surface of the base is slidably connected with a sliding block, and the upper end of the bracket is provided with a groove penetrating through the bracket body.

[0020] Through the technical scheme, the sliding block can slide more stably and is fixed, and the groove at the upper end of the bracket facilitates the installation or disassembly of the sealing cover.

[0021] Further, the upper end surface of the base is slidably connected with a sliding block, and the upper end of the bracket is provided with a groove penetrating through the bracket body.

[0022] Through the technical scheme, the sliding block can slide more stably and is fixed, and the groove at the upper end of the bracket facilitates the installation or disassembly of the sealing cover.

[0023] The utility model has the following beneficial effects:

[0024] 1. The utility model proposes a kind of roller device for tea fixation, and the device is controlled by controller to control first servo motor to drive first threaded rod rotation, and then the bracket on slider is supported to slide sealing cover to the one end of roller body, after sealing cover and roller body are fixed, the plug rod of second servo motor one end has formed interference fit with the socket of screw rod one end, subsequently second servo motor drives screw rod rotation drives cross insertion frame to move along the depth of sliding slot, until the agitating rod that has been inserted into built-in slot is tightly abutted, whereby the fixation of agitating rod is completed, the disassembly process is contrary to this, improve production efficiency, and then the practicability of device is improved.

[0025] 2, the utility model proposes a kind of roller device for tea fixation, and the device is controlled by controller to control fourth servo motor to drive second threaded rod rotation and then make slider forward sliding, when sliding, the pulley of roller body one end gradually slides towards the upper end of slider along the transition tendency from slow to steep of slider, so the angle of roller body is inclined, and the tea that fixation is completed in inside is poured out along with inclination, and then the rapid pouring of tea is realized, improve discharging efficiency, and then the practicability of device is improved. DRAWINGS

[0026] Fig. 1 It is the axonometric drawing of the roller device for tea fixation proposed in the utility model;

[0027] Fig. 2 It is the sealing cover schematic view of the roller device for tea fixation proposed in the utility model;

[0028] Fig. 3 It is the first servo motor and second servo motor schematic view of the roller device for tea fixation proposed in the utility model;

[0029] Fig. 4 It is the roller schematic view of the roller device for tea fixation proposed in the utility model;

[0030] Fig. 5 It is the pouring mechanism schematic view of the roller device for tea fixation proposed in the utility model;

[0031] Fig. 6 It is the third servo motor schematic view of the roller device for tea fixation proposed in the utility model.

[0032] LEGEND:

[0033] 1, roller body; 2, feed inlet; 3, rotating assembly; 4, sliding ring; 5, support; 6, controller; 7, convenient disassembly and assembly mechanism; 71, sealing cover; 72, chute; 73, screw rod; 74, socket; 75, cross insertion frame; 76, built-in slot; 77, stirring rod; 78, base; 79, first servo motor; 710, first threaded rod; 711, sliding block; 712, bracket; 713, second servo motor; 714, insertion rod; 8, third servo motor; 9, pouring mechanism; 91, sliding rail; 92, fourth servo motor; 93, second threaded rod; 94, sliding seat; 95, bearing block; 96, material receiving table; 97, built-in bearing; 98, pulley. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0035] Reference Figs. 1-3 The present application provides an embodiment:

[0036] A kind of rolling drum device for tea leaf fixation, including rolling drum body 1, feed port 2, rotating assembly 3, sliding ring 4, support 5 and controller 6, the outer wall one side middle part of rolling drum body 1 is equipped with feed port 2, the outer wall one end of rolling drum body 1 is rotatably connected with sliding ring 4, the outer wall both ends of sliding ring 4 are rotatably connected with support 5, the side end surface of support 5 is provided with controller 6, one end of rolling drum body 1 is threadedly connected with convenient dismounting mechanism 7, the side end surface lower end of convenient dismounting mechanism 7 is fixedly connected with pouring mechanism 9, one end of pouring mechanism 9 is provided with third servo motor 8, convenient dismounting mechanism 7 includes sealing cover 71, the side end surface all around of sealing cover 71 is equipped with sliding groove 72, the side end surface middle part of sealing cover 71 is rotatably connected with lead screw 73, one end of lead screw 73 is fixedly connected with socket 74, the outer wall one side of lead screw 73 is threadedly connected with cross insertion frame 75, the inner wall all around of rolling drum body 1 is equipped with built-in slot 76, the outer wall one side of multiple built-in slot 76 is slidably connected with stirring rod 77, one end of pouring mechanism 9 is fixedly connected with base 78, one end of base 78 is provided with first servo motor 79, the output of first servo motor 79 is fixedly connected with first threaded rod 710, the outer wall one side of first threaded rod 710 is threadedly connected with sliding block 711, the side end surface middle part of sliding block 711 is fixedly connected with bracket 712, the upper end of sliding block 711 is provided with second servo motor 713, the output of second servo motor 713 is fixedly connected with plug rod 714, pouring mechanism 9 includes slide rail 91, one end of slide rail 91 is provided with fourth servo motor 92, the output of fourth servo motor 92 is fixedly connected with second threaded rod 93, the outer wall one side of second threaded rod 93 is threadedly connected with sliding seat 94, one end of rolling drum body 1 is fixedly connected with built-in bearing 97, the outer wall both ends of built-in bearing 97 are fixedly connected with pulley 98, the device is controlled by controller 6 first servo motor 79 drives first threaded rod 710 to rotate, in turn makes the bracket 712 on the sliding block 711 supports sliding sealing cover 71 to slide to one end of rolling drum body 1, after sealing cover 71 is fixed with rolling drum body 1, the plug rod 714 of second servo motor 713 one end has formed interference fit with the socket of lead screw 73 one end, then second servo motor 713 drives lead screw 73 to rotate drives cross insertion frame 75 to move along the depth of sliding groove 72, until the stirring rod 77 that has been inserted into built-in slot 76 is tightly abutted, thereby completes the fixation of stirring rod 77, the disassembly process is contrary, improves production efficiency, in turn improves the practicality of device, the device is controlled by controller 6 fourth servo motor 92 drives second threaded rod 93 to rotate in turn makes sliding seat 94 slide forward, when sliding, the pulley 98 of one end of rolling drum body 1 gradually slides towards the upper end of sliding seat 94 along the transition trend from slow to steep of sliding seat 94, then the angle of rolling drum body 1 is inclined, the tea leaf that is fixed inside is poured out along with the inclination, in turn realizes the rapid pouring of tea leaf, improves the discharging efficiency, in turn improves the practicality of device.

[0037] Referring to Figs. 3-6 The outer wall of the plurality of chute 72 side sliding connection with cross plug-in frame 75, the outer wall side of the socket 74 and plug 714 form interference fit, cross plug-in frame 75 can be limited and can be more stable sliding.

[0038] The upper end of the base 78 of the sliding block 711, the upper end of the bracket 712 of both sides are provided with through the body of the groove, the sliding block 711 can be more stable and play a supporting role in the installation or disassembly of the sealing cover 71, the bracket 712 end groove is convenient.

[0039] One end of the sealing cover 71 and the drum body 1 of one end of the threaded connection, sealing cover 71 makes the tea green keep necessary sealing high temperature conditions.

[0040] The upper end of the sliding seat 94 side fixed connection with two receiving block 95, the upper end of the base 78 of one end fixed connection with receiving table 96, receiving block 95 for pulley 98 provides support, receiving table 96 for the container provides space for the placement of tea.

[0041] The side end surface of the receiving table 96 of the first threaded rod 710, receiving table 96 can provide a stable rotating fulcrum for one end of the first threaded rod 710.

[0042] The output end of the third servo motor 8 fixed connection with rotating assembly 3, rotating assembly 3 and the upper end of the sliding rail 91 of one end of the middle of the rotating connection, rotating assembly 3 has the third servo motor 8 this stable output source and rotating more stable, higher structural strength.

[0043] The side end surface of the built-in bearing 97 of the middle and one side end surface of the drum body 1 of the middle of the communication and provided with heating components, so that the device has the function of green and improve the heating efficiency.

[0044] Working principle: the device controls the first servo motor 79 to drive the first threaded rod 710 to rotate through the controller 6, and then the bracket 712 on the sliding block 711 supports the sliding sealing cover 71 to slide to one end of the drum body 1, after fixing the sealing cover 71 and the drum body 1, the plug rod 714 at one end of the second servo motor 713 has formed an interference fit with the socket at one end of the lead screw 73, then the second servo motor 713 drives the lead screw 73 to rotate to drive the cross-shaped plug-in frame 75 to move along the deep part of the sliding groove 72, until the stirring rod 77 that has been slid into the built-in slot 76 is tightly abutted, thereby completing the fixation of the stirring rod 77, the disassembly process is contrary, the device controls the fourth servo motor 92 to drive the second threaded rod 93 to rotate through the controller 6, and then the sliding seat 94 slides forward, when sliding, the pulley 98 at one end of the drum body 1 gradually slides to the upper end of the sliding seat 94 along the transition trend from slow to steep of the sliding seat 94, so that the angle of the drum body 1 is inclined, and the tea leaves that have finished killing green inside are poured out along with the inclination.

[0045] Finally, it should be noted that: the above only for the preferred specific embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for the skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A rolling drum device for tea leaf fixation, comprising a rolling drum body (1), a feeding port (2), a rotating assembly (3), a sliding ring (4), a support (5) and a controller (6), characterized in that: The outer wall side middle part of the drum body (1) is provided with a feeding port (2), the outer wall one end of the drum body (1) is rotatably connected with a sliding ring (4), the outer wall both ends of the sliding ring (4) are rotatably connected with a support (5), one side end surface of the support (5) is provided with a controller (6), one end of the drum body (1) is threadedly connected with a convenient dismounting mechanism (7), one side end surface lower end of the convenient dismounting mechanism (7) is fixedly connected with a tilting mechanism (9), one end of the tilting mechanism (9) is provided with a third servo motor (8), the convenient dismounting mechanism (7) comprises a sealing cover (71), the sealing cover (71) is provided with a sliding groove (72) on the side end surface, the sealing cover (71) is rotatably connected with a lead screw (73) on the side end surface middle part, one end of the lead screw (73) is fixedly connected with a socket (74), the outer wall side of the lead screw (73) is threadedly connected with a cross plug-in rack (75), the inner wall of the drum body (1) is provided with a built-in slot (76), the outer wall side of the plurality of built-in slots (76) is slidably connected with an agitating rod (77), one end of the tilting mechanism (9) is fixedly connected with a base (78), one end of the base (78) is provided with a first servo motor (79), the output end of the first servo motor (79) is fixedly connected with a first threaded rod (710), the outer wall side of the first threaded rod (710) is threadedly connected with a sliding block (711), the side end surface middle part of the sliding block (711) is fixedly connected with a bracket (712), the upper end of the sliding block (711) is provided with a second servo motor (713), the output end of the second servo motor (713) is fixedly connected with a plug-in rod (714), the tilting mechanism (9) comprises a sliding rail (91), one end of the sliding rail (91) is provided with a fourth servo motor (92), the output end of the fourth servo motor (92) is fixedly connected with a second threaded rod (93), the outer wall side of the second threaded rod (93) is threadedly connected with a sliding seat (94), one end of the drum body (1) is fixedly connected with a built-in bearing (97), the outer wall both ends of the built-in bearing (97) are fixedly connected with a pulley (98).

2. A drum apparatus for tea leaf fixation as claimed in claim 1 wherein: The outer wall side of the plurality of sliding grooves (72) is slidably connected with a cross plug-in rack (75), the outer wall side of the socket (74) is in interference fit with the plug-in rod (714).

3. A drum apparatus for tea leaf fixation as claimed in claim 1, wherein: The upper end surface middle part of the base (78) is slidably connected with a sliding block (711), the upper end both sides of the bracket (712) are provided with recesses penetrating the frame.

4. A cylinder apparatus for tea leaf fixation according to claim 1, wherein: One end of the sealing cover (71) is threadedly connected with one end of the drum body (1).

5. A cylinder apparatus for de-enzyming tea leaves as claimed in claim 1 wherein: The upper end surface side of the sliding seat (94) is fixedly connected with two receiving blocks (95), one end of the upper end surface of the base (78) is fixedly connected with a material receiving table (96).

6. A drum apparatus for tea leaf fixation as claimed in claim 5 wherein: The side end surface middle part of the material receiving table (96) is rotatably connected with a first threaded rod (710).

7. A drum apparatus for de-enzyming tea leaves as claimed in claim 1, wherein: The output end of the third servo motor (8) is fixedly connected with a rotating assembly (3), and the rotating assembly (3) is rotatably connected with the middle part of one end of the upper end surface of the slide rail (91).

8. A drum apparatus for tea leaf fixation as claimed in claim 1, wherein: The middle part of one side end surface of the built-in bearing (97) is communicated with the middle part of one side end surface of the drum body (1) and is provided with a heating component.