Device for removing bubbles in concrete

Abstract

The utility model relates to the technical field of buildings, in particular to a device for removing bubbles in concrete, which promotes the removal of the bubbles in the concrete in double modes of vibrating and vacuumizing, and is better in bubble removal effect, convenient to use and high in practicability and reliability. Comprising a bottom plate, a supporting plate and a vibrator, the vibrator is provided with a connecting line and a vibrating rod, and the vibrator is connected with the vibrating rod through the connecting line; the device further comprises a vacuum mechanism, a lifting mechanism and a moving mechanism, the vibrating rod is installed on the moving mechanism, the moving mechanism is used for moving the vibrating rod, the supporting plate is installed on the lifting mechanism, the lifting mechanism is used for lifting the supporting plate, and the vacuum mechanism has a vacuumizing function and is located above the supporting plate.

Description

Technical Field

[0001] This utility model relates to the technical field of building construction, and in particular to a device for removing air bubbles inside concrete. Background Technology

[0002] After precast concrete components are poured, air bubbles inside the concrete need to be removed to improve its strength. Currently, the main method for removing air bubbles is through concrete vibrators. In the prior art, utility model patent application number 201820106986.4 discloses a concrete vibrator, which mainly consists of a vibrating motor, a vibrating rod, and connecting wires. In use, the vibrating rod is inserted into the concrete to vibrate and remove air bubbles. However, this method has the following problems: for some precast components with high strength requirements, the air removal requirements are high, and relying solely on vibration is insufficient to completely remove air bubbles, making it inconvenient to use and lacking in practicality and reliability. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a concrete internal air bubble removal device that promotes the discharge of air bubbles through a dual method of vibration and vacuuming, resulting in better air bubble discharge, ease of use, and high practicality and reliability.

[0004] This utility model discloses a concrete internal air bubble removal device, comprising a base plate, a support plate, and a vibrator. The vibrator is equipped with a connecting line and a vibrating rod, and the vibrator is connected to the vibrating rod via the connecting line. It also includes a vacuum mechanism, a lifting mechanism, and a moving mechanism. The vibrating rod is mounted on the moving mechanism, which is used to move the vibrating rod. The support plate is mounted on the lifting mechanism, which is used to raise and lower the support plate. The vacuum mechanism has a vacuuming function and is located above the support plate. During the production of precast concrete components, the mold is placed on the upper part of the support plate, and then concrete is poured into the mold. The moving mechanism then inserts the vibrating rod into the mold, vibrating the concrete to remove air bubbles. Simultaneously, the vacuuming mechanism creates a vacuum above the mold, further promoting the removal of air bubbles from the concrete. This device promotes the removal of air bubbles from the concrete through a dual method of vibration and vacuuming, resulting in better air bubble removal, ease of use, and high practicality and reliability.

[0005] Preferably, the vacuum mechanism includes a hoisting frame, a housing, and a vacuum pump. The housing is fixedly mounted on the hoisting frame, and a cavity is provided inside the housing. The lower end of the housing is open, and the housing is located above the support plate. The downward projection of the housing is located in the support plate. The vacuum pump is mounted on the housing, and the input end of the vacuum pump is located inside the cavity of the housing. The hoisting frame is fixedly hoisted on the workshop support. After the mold is poured, the support plate is raised by the lifting mechanism so that the upper end of the support plate contacts the lower end of the housing, so that the mold is located in the sealed space formed by the support plate and the housing. Then, the vacuum pump is turned on to evacuate the housing and promote the discharge of air bubbles in the concrete in the mold.

[0006] Preferably, the lifting mechanism includes a hydraulic cylinder A, a push rod, a fixed column, and a sliding column. The hydraulic cylinder A is fixedly installed on the upper end of the base plate, and the output end of the hydraulic cylinder A is provided with a push rod. The fixed column is fixedly installed on the base plate, and the lower part of the sliding column is slidably installed on the sliding column. The support plate is fixedly installed on the upper end of the sliding column and the push rod. When it is necessary to adjust the height of the support plate, the hydraulic cylinder A is opened, and the hydraulic cylinder A adjusts the height of the support plate by pushing the push rod. This facilitates the adjustment of the support plate height.

[0007] Preferably, the moving mechanism includes a hydraulic cylinder B, a moving rod, a sliding rod, an electric cross slide, a sliding block, and a flexible rubber rod. The hydraulic cylinder B is fixedly installed at the upper end of the housing. The output end of the hydraulic cylinder B is provided with a moving rod. Both the moving rod and the sliding rod are slidably installed on the housing. The electric cross slide is fixedly installed at the lower end of the moving rod and the sliding rod. The sliding block is installed on the electric cross slide and is used to move the sliding block. The flexible rubber rod is fixedly installed at the lower end of the sliding block, and the vibrator is fixedly installed at the lower end of the flexible rubber rod. When the upper end of the support plate contacts the lower end of the housing, the hydraulic cylinder B is opened. The hydraulic cylinder B, through the moving rod, causes the electric cross slide to drive the sliding block and the flexible rubber rod to descend, thereby causing the vibrator to descend into the concrete in the mold. Then, the vibrator is opened to vibrate and vent the concrete in the mold. At the same time, the electric cross slide can be opened, causing the sliding block to move horizontally, thereby causing the flexible rubber rod to drive the vibrator to move horizontally, so that the vibrator can vibrate and vent the concrete in various parts of the mold; thus facilitating the vibration of the concrete.

[0008] Preferably, a sealing strip is provided at the lower end of the housing; with the above arrangement, when the support plate rises to contact the lower end of the housing, the sealing effect between the housing and the support plate is improved by the sealing strip.

[0009] Preferably, the housing is provided with a transparent observation window.

[0010] Preferably, the housing is equipped with an air pressure gauge; when the housing is evacuated by a vacuum pump, the air pressure is monitored by the pressure gauge.

[0011] Compared with the prior art, the advantages of this utility model are: it promotes the discharge of air bubbles in concrete through the dual methods of vibration and vacuuming, resulting in better air bubble discharge, ease of use, and high practicality and reliability. Attached Figure Description

[0012] Figure 1 This is a cross-sectional structural schematic diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0014] Figure 3 This is a structural diagram of the vibratory rod, hydraulic cylinder B, and moving rod, etc.

[0015] Figure 4 This is a structural diagram of the base plate, hydraulic cylinder A, and push rod, etc.

[0016] Figure 5 This is a schematic diagram of a vacuum pump.

[0017] The following are labels in the attached diagram: 1. Base plate; 2. Support plate; 3. Vibrator; 4. Connecting line; 5. Vibrating rod; 6. Lifting frame; 7. Box body; 8. Vacuum pump; 9. Hydraulic cylinder A; 10. Push rod; 11. Fixed column; 12. Sliding column; 13. Hydraulic cylinder B; 14. Moving rod; 15. Sliding rod; 16. Electric cross slide; 17. Sliding block; 18. Flexible rubber rod; 19. Mold. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0019] like Figures 1 to 5This utility model's concrete internal air bubble removal device includes a base plate 1, a support plate 2, a vibrator 3, a vacuum mechanism, a lifting mechanism, and a moving mechanism. The vibrator 3 is equipped with a connecting line 4 and a vibrating rod 5, which are connected to the vibrating rod 5 via the connecting line 4. The vibrating rod 5 is mounted on the moving mechanism, which is used to move the vibrating rod 5. The support plate 2 is mounted on the lifting mechanism, which is used to raise and lower the support plate 2. The vacuum mechanism has a vacuuming function and is located above the support plate 2. When producing precast concrete components, a mold 19 is placed on the upper end of the support plate 2, and then concrete is poured into the mold 19. The moving mechanism then inserts the vibrating rod 5 into the mold 19, vibrating the concrete to remove air bubbles. Simultaneously, the vacuuming mechanism creates a vacuum above the mold 19, further promoting the removal of air bubbles from the concrete within the mold 19. This device promotes the removal of air bubbles from the concrete through a dual method of vibration and vacuuming, resulting in better air bubble removal, ease of use, and high practicality and reliability.

[0020] like Figure 1 and Figure 5 The vacuum mechanism includes a lifting frame 6, a housing 7, and a vacuum pump 8. The housing 7 is fixedly installed on the lifting frame 6 and has a cavity inside. The lower end of the housing 7 is open. The housing 7 is located above the support plate 2, and the downward projection of the housing 7 is located in the support plate 2. The vacuum pump 8 is installed on the housing 7, and the input end of the vacuum pump 8 is located inside the cavity of the housing 7. The lifting frame 6 is fixedly suspended on the support frame in the workshop. After the mold 19 is poured, the support plate 2 is raised by the lifting mechanism so that the upper end of the support plate 2 contacts the lower end of the housing 7, so that the mold 19 is located in the sealed space formed by the support plate 2 and the housing 7. Then, the vacuum pump 8 is turned on to evacuate the housing 7 and promote the discharge of air bubbles in the concrete in the mold 19.

[0021] like Figure 4 The lifting mechanism includes a hydraulic cylinder A9, a push rod 10, a fixed column 11, and a sliding column 12. The hydraulic cylinder A9 is fixedly installed on the upper end of the base plate 1, and the output end of the hydraulic cylinder A9 is provided with the push rod 10. The fixed column 11 is fixedly installed on the base plate 1, and the lower part of the sliding column 12 is slidably installed on the sliding column 12. The support plate 2 is fixedly installed on the upper end of the sliding column 12 and the push rod 10. When it is necessary to adjust the height of the support plate 2, the hydraulic cylinder A9 is opened, and the hydraulic cylinder A9 adjusts the height of the support plate 2 through the push rod 10. This facilitates the adjustment of the height of the support plate 2.

[0022] like Figure 1 and Figure 3The moving mechanism includes a hydraulic cylinder B13, a moving rod 14, a sliding rod 15, an electric cross slide 16, a sliding block 17, and a flexible rubber rod 18. The hydraulic cylinder B13 is fixedly installed at the upper end of the housing 7. The output end of the hydraulic cylinder B13 is equipped with the moving rod 14. Both the moving rod 14 and the sliding rod 15 are slidably mounted on the housing 7. The electric cross slide 16 is fixedly installed at the lower ends of the moving rod 14 and the sliding rod 15. The sliding block 17 is mounted on the electric cross slide 16 and is used to move the sliding block 17. The flexible rubber rod 18 is fixedly installed at the lower end of the sliding block 17, and the vibrating rod 5 is fixedly installed at the lower end of the flexible rubber rod 18. After the upper end of the support plate 2 contacts the lower end of the box body 7, the hydraulic cylinder B13 is opened. The hydraulic cylinder B13 moves the electric cross slide 16, which in turn moves the sliding block 17 and the flexible rubber rod 18 downward via the moving rod 14. This causes the vibrator 5 to descend into the concrete in the mold 19. Then, the vibrator 5 is opened to vibrate and vent the concrete in the mold 19. At the same time, the electric cross slide 16 can be opened, which moves the sliding block 17 horizontally. This causes the flexible rubber rod 18 to move the vibrator 5 horizontally, allowing the vibrator 5 to vibrate and vent the concrete in various parts of the mold 19. This facilitates the vibration of the concrete.

[0023] The chamber 7 is equipped with a transparent observation window and an air pressure gauge. Example 2

[0024] Based on Embodiment 1, a sealing strip is provided at the lower end of the housing 7; with the above arrangement, when the support plate 2 rises to contact the lower end of the housing 7, the sealing effect between the housing 7 and the support plate 2 is improved by the sealing strip.

[0025] The vibrator 3, vacuum pump 8, sliding column 12, electric cross slide 16, and flexible rubber rod 18 of the concrete internal air bubble removal device of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A concrete internal bubble removing device, comprising a bottom plate (1), a support plate (2) and a vibrator (3), wherein the vibrator (3) is provided with a connecting wire (4) and a vibrating rod (5), and the vibrator (3) is connected with the vibrating rod (5) through the connecting wire (4); characterized in that, The vibrating rod (5) is installed on the moving mechanism, the moving mechanism is used for moving the vibrating rod (5), the supporting plate (2) is installed on the lifting mechanism, the lifting mechanism is used for lifting the supporting plate (2), the vacuum mechanism has the function of vacuumizing, and the vacuum mechanism is located above the supporting plate (2).

2. A concrete internal air bubble removal device as claimed in claim 1, wherein, The vacuum mechanism comprises a lifting frame (6), a box body (7) and a vacuum pump (8), the box body (7) is fixedly installed on the lifting frame (6), the box body (7) is provided with a cavity, the lower end of the box body (7) is an opening, the box body (7) is located above the supporting plate (2), the downward projection of the box body (7) is located in the supporting plate (2), and the vacuum pump (8) is installed on the box body (7).

3. A device for removing air bubbles from the interior of concrete as claimed in claim 1, wherein The lifting mechanism comprises a hydraulic cylinder A (9), a push rod (10), a fixed column (11) and a sliding column (12), the hydraulic cylinder A (9) is fixedly installed on the upper end of the bottom plate (1), the output end of the hydraulic cylinder A (9) is provided with the push rod (10), the fixed column (11) is fixedly installed on the bottom plate (1), the lower part of the sliding column (12) is slidably installed on the sliding column (12), and the supporting plate (2) is fixedly installed on the upper end of the sliding column (12) and the push rod (10).

4. A concrete internal air bubble removal device as claimed in claim 2, wherein, The moving mechanism comprises a hydraulic cylinder B (13), a moving rod (14), a sliding rod (15), an electric cross slide (16), a sliding block (17) and a flexible rubber rod (18), the hydraulic cylinder B (13) is fixedly installed on the upper end of the box body (7), the output end of the hydraulic cylinder B (13) is provided with the moving rod (14), the moving rod (14) and the sliding rod (15) are slidably installed on the box body (7), the electric cross slide (16) is fixedly installed on the lower end of the moving rod (14) and the sliding rod (15), the sliding block (17) is installed on the electric cross slide (16), the electric cross slide (16) is used for moving the sliding block (17), and the flexible rubber rod (18) is fixedly installed on the lower end of the sliding block (17).

5. A device for removing air bubbles from the interior of concrete as claimed in claim 2, wherein The lower end of the box body (7) is provided with a sealing strip.

6. A device for removing air bubbles from the interior of concrete as claimed in claim 2, wherein The box body (7) is provided with a transparent observation window.

7. A device for removing air bubbles from the interior of concrete as claimed in claim 2, wherein The box body (7) is provided with an air pressure gauge.

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