Crank shaft installation alignment method for diesel engine of ten-thousand-ton oil tanker

A diesel engine and crankshaft technology, which is applied in the field of crankshaft installation and alignment of 10,000-ton giant diesel engines, can solve the problems of heavy weight, easy deformation, large size of crankshaft and machine base, etc., and achieve the effect of saving time and effort for alignment and small overall deformation

Inactive Publication Date: 2014-10-29
SHAANXI ALLIANCE LOGISTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is generally easier to ensure the coaxiality accuracy of the main bearing hole shaft during the machining process, but the crankshaft and frame of the diesel engine are large in size and heavy in weight, and are prone to deformation, making alignment a difficult problem

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0009] The installation and alignment method of the crankshaft of the 10,000-ton giant diesel engine of the present invention comprises the following steps:

[0010] The first step is to place the crankshaft, drag the crankshaft with the left and right sleeves of each center frame, and measure the distance between the end face of the crankshaft and the face plate, so that the elastic claws can be correctly clamped on the circumference of the flange. Before the final position, The position of each center frame can be adjusted appropriately to avoid interference with the crankshaft;

[0011] The second step is to sit the dial indicator on the faceplate, hit the measuring head on the flange circumference, then rotate the faceplate, check the percentage indication, and automatically adjust the left and right sleeves of the center frame close to the faceplate;

[0012] The third step is to place the watch base on the front circular plane of the tailstock, hit the measuring head on ...

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Abstract

The invention provides a crank shaft installation alignment method for a diesel engine of a ten-thousand-ton oil tanker and relates to the field of mechanical assembly. The method includes the following steps that a crank shaft is installed and dragged through left sleeves and right sleeves of center frames, the distance between the end face of the crank shaft and a disc chuck is measured, elastic jaws can correctly clamp the circumference of a flange, before the crank shaft is finally installed in place, the position of each center frame can be properly adjusted, the center frames are prevented from intervening in a crank throw, a dial indicator is installed on the disc chuck, a measuring head is arranged on the circumference of the flange, the disc chuck is rotated, an indicated number of the dial indicator is observed, the left sleeve and the right sleeve of the center frame tightly adjacent to the disc chuck are flexibly adjusted, a dial indicator is arranged on the plane of a front circle of a tail base, the measuring head is arranged on the portion, close to the tail base, of the circumference of the flange, a spindle of the tail base is rotated, an indicated number of the dial indicator is observed, and the left sleeve and the right sleeve of the center frame tightly adjacent to the tail base are flexibly adjusted until the left sleeve and the right sleeve are coaxial in the tolerance. According to the method, time and labor are saved for alignment and overall deformation of the installed crank shaft is small.

Description

technical field [0001] The invention relates to the field of mechanical assembly, in particular to a method for aligning and installing a crankshaft of a 10,000-ton giant ship diesel engine. technical background [0002] The crankshaft of a diesel engine is the main key moving part of a diesel engine. The crankshaft is subjected to two moments of bending and torsion at the same time, and is one of the most stressed parts of the diesel engine with complex stress conditions. In the design of a diesel engine, the crankshaft is constrained radially by the main bearing and axially by the thrust plate, which is actually an overconstrained state. In order to ensure uniform force on each crankshaft, the machining and assembly accuracy and coaxiality of each main bearing bore shaft must be strictly limited to avoid rapid wear of the bearing bush due to over-constrained force. It is generally easier to ensure the coaxiality accuracy of the main bearing hole and shaft during the ...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): B23P19/10
CPCB23P19/107
Inventor刘秋丽
OwnerSHAANXI ALLIANCE LOGISTICS