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Working hour loss statistics method

A statistical method and technology of man-hours, applied in calculation, manufacturing calculation systems, instruments, etc., can solve problems such as inability to obtain man-hour loss, inability to accurately and comprehensively count production line work time, etc., and achieve the effect of easy operation

Inactive Publication Date: 2018-03-09
福建摩尔软件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Nowadays, special manual records are used to calculate the working time loss of the production line in production. This traditional method will only attract attention and record the stop time when the production line stops working for a long time, and the special manual recording method There are many disadvantages, and it is impossible to accurately and comprehensively count the real working time of the production line, and thus the actual working hours loss cannot be obtained

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0015] The present invention is realized as follows: a statistical method of working hours loss includes:

[0016] Step S1, pre-set the production cycle of the product in each process in the system to obtain the preset production interval time ΔT1;

[0017] Step S2. Perform manual or automatic code scanning in each process of the product, and record the passing time of the current process of each product by scanning each product identification code; the product identification code is affixed to each product and can be A barcode or two-dimensional code that indicates the identity of the product, and the transit time is preferably the start time or end time of the current process. The tool for scanning codes is a scanning gun or a scanning device fixed under the work surface.

[0018] Step S3: The system calculates the actual production interval ΔT2 of the process according to the recorded transit time of the current process of the two products before and after the process ΔT2 = the t...

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Abstract

The invention provides a working hour loss statistics method. The method includes the steps that 1, the takt time of products in each process is set in a system in advance, and preset production interval time deltaT1 is obtained; 2, manual or automatic scanning is conducted in each process of the products, and the station-crossing time of each product in the current process is recorded by scanningthe identification code of each product; 3, according to the recorded station-crossing time of two successive products, a system works out that the actual production interval time deltaT2 of the current process is the result obtained by subtracting the station-crossing time Tn of the current product in the process from the station-crossing time T(n+1) of the next product in the process; 4, it isworked out that the loss time deltaT of the same product in each process is the result obtained by subtracting the preset production interval time deltaT1 from the actual production interval time deltaT2. In the method, a scanning mode is mainly adopted for recording time, the actual interval time of the processes of each product is automatically worked out, and then the working hour loss of all products in all processes of a production line is obtained.

Description

Technical field [0001] The invention relates to a management method on a production line, in particular to a statistical method of working hours loss. Background technique [0002] Statistic of working hours loss is one of the important management methods of the production line. Through working hours loss statistics, we can know which production link has working hours and the degree of loss, and provide a data basis for subsequent targeted improvement measures. [0003] Nowadays, the calculation of the production line working time loss in production uses special manual recording. This traditional method will only attract attention and record the downtime when the production line has been stopped for a long time, and a special manual recording method With many drawbacks, it is impossible to accurately and comprehensively count the actual working time of the production line, and thus cannot obtain the actual working hours. Summary of the invention [0004] The technical problem to be...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/06G06Q50/04
CPCG06Q10/0631G06Q10/0639G06Q50/04Y02P90/30
Inventor 刘平
Owner 福建摩尔软件有限公司