Composite fiberboard for building material surface reinforcement and processing method and device thereof

By designing a polyurethane waterproof layer and other functional layers on the fiber plate, a solid waterproof film is formed, and the problem of warpage and transformation of fiber plates is solved. The cooling effect and service life of the fiber plate are improved by optimizing the cooling device.

CN115871297BActive Publication Date: 2025-01-28HANGZHOU LANGZHOU ENVIRONMENTAL PROTECTION ENG
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Patent Information

Application Number
CN202210822897.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-05
Publication Date
2025-01-28
Estimated Expiration
2042-07-05

AI Technical Summary

Technical Problem

The existing fiberboard has poor moisture resistance and a large expansion coefficient after absorbing water, resulting in warping and deformation, shortening service life; at the same time, the cold air contact time of the flip plate cooler is short, and the cold air distribution is uneven, reducing the cooling effect.

Method used

A composite fiber plate is designed with a composite fiber plate on the surface of the building material. Cooling effect.

Benefits of technology

Effectively avoids the warping and deformation of the fiber plate, extend the service life; by optimizing the cooling device, the cooling effect and product quality of the fiber plate are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a composite fiberboard for reinforcing the surface of building materials, which effectively avoids the warping and deformation of the composite fiberboard due to the difference in expansion force after the substrate absorbs moisture during use, thereby extending the service life of the composite fiberboard; the present invention provides a processing method for the composite fiberboard for reinforcing the surface of building materials, which effectively improves the preparation efficiency of the composite fiberboard main body, and the processed composite fiberboard main body is of high quality, which helps to improve the qualified rate of the product; the present invention provides a processing device for the composite fiberboard for reinforcing the surface of building materials, which helps to increase the diffusion area of ​​cold air, effectively avoids the occurrence of blind spots when the cold air inside the cooling box is sprayed, so that the composite fiberboard main body is cooled evenly, thereby improving the cooling effect of the composite fiberboard main body; at the same time, the L-shaped clamping plate and the fan plate are controlled by the first motor to work synchronously, without the need to use two first motors to drive, thereby achieving the purpose of energy saving and power saving.
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Description

Technical Field

[0001] The invention relates to the technical field of building reinforcement, and in particular to a composite fiberboard for building material surface reinforcement and a processing method and device thereof. Background Art

[0002] Building reinforcement is the use of carbon fiber, steel bonding, and high-pressure grouting to strengthen buildings. This technology is widely used in design changes, reinforcement and change projects such as adding beams, columns, cantilever beams, and plates. It is a connection technology for post-anchoring steel bars using structural adhesives in building structure seismic reinforcement projects. It is the best choice for structural reinforcement and heavy load fastening applications. In the construction of reinforced concrete structures, the steel bars for plate and beam structure adjustment are used to strengthen prefabricated beams for repair and rebar planting. Curtain wall embedded billboard anchoring, mechanical equipment installation rebar anchoring, etc. Anchoring of rock brick masonry, stone dry hanging curtain wall. Stone bonding, anchoring support for mine cave roofs and walls; anchoring of railway tracks, various anchoring of water conservancy facilities, docks, highways, bridges, tunnels, subways and other projects.

[0003] At present, the moisture resistance of fiberboard is poor, and the expansion coefficient is large after absorbing moisture, which causes the board to warp and deform due to the difference in expansion force after moisture absorption during use, thereby shortening the service life of the fiberboard; secondly, the flap cooler is one of the equipment needed in the fiberboard processing process. However, when the flap cooler is in use, the flap is always rotating, resulting in a shorter contact time between the fiberboard and the cold air inside the chassis. At the same time, there will be a blind spot when the cold air inside the chassis is sprayed, resulting in uneven cooling of the fiberboard, thereby reducing the cooling effect of the fiberboard.

[0004] Therefore, a composite fiberboard for reinforcing the surface of building materials and a processing method and device thereof are proposed. Summary of the invention

[0005] The technical task of the present invention is to provide a composite fiber board for building material surface reinforcement and a processing method and device thereof to solve the above problems.

[0006] The technical solution of the present invention is achieved in this way:

[0007] A composite fiberboard for building material surface reinforcement, comprising:

[0008] A composite fiberboard body, the composite fiberboard body comprising a substrate, both sides of the substrate are fixedly connected with a polyurethane waterproof layer, the side of the polyurethane waterproof layer away from the substrate is fixedly connected with a polyester sound-absorbing layer, one side of the polyester sound-absorbing layer away from the polyurethane waterproof layer is fixedly connected with a decorative paper layer, the side of the decorative paper layer away from the polyester sound-absorbing layer is fixedly connected with a wear-resistant layer, and the other side of the polyester sound-absorbing layer away from the polyurethane waterproof layer is fixedly connected with a balancing paper layer;

[0009] A plurality of equally spaced connection layers are provided between the polyurethane waterproof layer and the polyester sound-absorbing layer, wherein the connection layer comprises a protrusion fixedly connected to the side of the polyurethane waterproof layer away from the substrate, and a groove matching the protrusion is provided on the side of the polyester sound-absorbing layer facing the polyurethane waterproof layer;

[0010] The top and the bottom of the substrate are fixedly connected with edge sealing, and the inner wall surface of the edge sealing is respectively bonded with the corresponding polyurethane waterproof layer, polyester sound-absorbing layer, decorative paper layer, wear-resistant layer and balance paper layer.

[0011] The present invention also provides a method for processing the composite fiberboard for building material surface reinforcement as described above, comprising the following steps:

[0012] Step 1: The log loader places the wood raw materials on the wood storage table and sends them to the chipper through a belt conveyor. The wood entering the chipper is cut into standard wood chips; then it is sent to the air washer for screening through a belt conveyor. Unqualified wood chips and impurities are screened and removed, and qualified wood chips are sent to the preheating bin through a belt conveyor;

[0013] Step 2: The wood chips in the preheating bin in step 1 are sent into the feed bin of the heat refiner by the vibrating discharging device, and after being squeezed by the variable diameter spiral, they are formed into wood plugs and sent into the vertical digester for digestion and softening treatment;

[0014] Step 3: The softened wood chips in step 2 are sent into the grinding chamber of the hot mill for fiber separation. The hot-milled fibers are evenly mixed with the paraffin and sizing material sprayed by the sizing system at the outlet of the hot mill, and then discharged to the drying tube for drying.

[0015] Step 4: Send the fibers dried in step 3 to the paving steel frame for further screening. Qualified fibers fall evenly onto the conveyor belt of the paving line and form a substrate blank of a certain thickness.

[0016] Step 5: Use a paving machine to sequentially pave the polyurethane waterproof layer and the polyester sound-absorbing layer on both sides of the base blank in step 4, then sequentially pave the decorative paper layer and the wear-resistant layer on the surface of the sound-absorbing layer on one side, and then pave the balancing paper layer on the surface of the polyester sound-absorbing layer on the other side;

[0017] Step six: The substrate blank laid in step five is sent to the pre-pressing machine by the forming belt for pre-pressing, and then sent to the hot press for hot pressing. The hot-pressed substrate is cooled by the flap cooler, cut into blocks by the cross-cutting saw, and then sanded and cut by the sanding line and the longitudinal cutting line in turn to form a composite fiberboard.

[0018] The present invention also provides a processing device for a composite fiberboard for building material surface reinforcement, which is used to implement the above-mentioned processing method of a composite fiberboard for building material surface reinforcement, comprising the above-mentioned flap cooling machine, the flap cooling machine comprising a cooling box, through holes are opened on both sides of the cooling box, and a clamping mechanism, an air guide mechanism, a transmission mechanism, a conveying mechanism and an air cooler are arranged on the cooling box;

[0019] Wherein, the clamping mechanism is used to carry the fiberboard, and the clamping mechanism is horizontally arranged at the lower part of the inner cavity of the cooling box;

[0020] Wherein, the air guide mechanism is used to guide the cold air, and the air guide mechanism is arranged at the upper part of the inner cavity of the cooling box;

[0021] Wherein, the transmission mechanism is used to drive the clamping mechanism and the air guide mechanism to operate synchronously, and the transmission mechanism is arranged at the rear side of the cooling box;

[0022] Wherein, the conveying mechanism is used to convey the fiberboard, and the number of the conveying mechanisms is two, and the two conveying mechanisms are respectively arranged on both sides of the cooling box;

[0023] The air cooler is used to cool the fiberboard, and is installed through the center of the top of the cooling box.

[0024] The above-mentioned processing device of composite fiberboard for surface reinforcement of building materials, wherein the clamping mechanism includes a hollow shaft rotatably connected to the lower part of the inner cavity of the cooling box, the surface of the hollow shaft is movably sleeved with two symmetrical rings, the outer surface of the ring is installed with a plurality of L-shaped clamps distributed in an annular manner and at equal intervals, and one side of the two horizontally opposite L-shaped clamps are rotatably connected with two rows of rollers parallel to each other.

[0025] The above-mentioned processing device of composite fiber board for building material surface reinforcement, wherein the air guide mechanism includes a square rod horizontally fixedly connected to the upper part of the inner cavity of the cooling box, the square rod is located directly above the hollow shaft, and the surface of the square rod is rotatably connected to a plurality of horizontally equidistantly distributed fan plates, the surface of the fan plate is provided with a rectangular groove, the inner wall surface of the rectangular groove is fixedly connected to a connecting column, the surface of the connecting column is slidably sleeved with a rectangular frame, and round rods are fixedly connected between two adjacent rectangular frames, and a movable rod is fixedly connected to one side of one of the rectangular frames away from the round rod, and the other end of the movable rod movably passes through the rear side of the cooling box and is fixedly connected to the hollow frame.

[0026] The above-mentioned processing device of composite fiber board for building material surface reinforcement, wherein the transmission mechanism includes a shielding box fixedly connected to the rear side of a cooling box, a first motor is installed on the rear side of the cooling box, the first motor is located below the movable rod, a support rod is fixedly connected to the surface of the output shaft of the first motor, a limiting ring is fixedly connected to the end of the support rod, a shift rod is fixedly connected to the surface of the support rod, one end of the hollow shaft is fixedly connected to a movable column, an end of the movable column away from the hollow shaft passes through the rear side of the cooling box and is fixedly connected to a disc, a side of the disc away from the movable column is fixedly connected to a plurality of annular equidistantly distributed bosses, and an opening matching the bosses is provided on the surface of the limiting ring.

[0027] In the above-mentioned processing device of composite fiberboard for building material surface reinforcement, the support rod and the limiting ring are symmetrically arranged about the central axis of the lever, and the outer surface of the limiting ring is slidably connected to the surfaces of two spaced protruding columns.

[0028] The above-mentioned processing device of composite fiber board for building material surface reinforcement, wherein a worm is horizontally rotatably connected between the cooling box and the shielding box, the output end of the first motor is fixedly connected to the first driving pulley, the surface of the worm is fixedly connected to the first driven pulley, the first driving pulley and the first driven pulley are connected by belt transmission, the rear side of the cooling box is fixedly connected to a support plate, the top of the support plate is rotatably connected to a rotating rod perpendicular to the support plate, the surface of the rotating rod is fixedly connected to a worm wheel meshing with the worm, the top of the rotating rod is fixedly connected to an L-shaped rod, the end of the L-shaped rod away from the rotating rod penetrates into the inner cavity of the hollow frame and is slidably connected to the inner wall of the hollow frame.

[0029] The above-mentioned processing device of composite fiber board for surface reinforcement of building materials, wherein the transmission mechanism includes two groups of tripods fixedly connected to both sides of the cooling box, each two of the tripods form a group, and a driving roller and a driven roller are rotatably connected between each group of two tripods, and the driving roller and the driven roller are connected by a conveyor belt transmission, and a motor base is fixedly connected to both sides of the cooling box, a second motor is installed on the top of the motor base, and the output shaft of the second motor is fixedly connected to the second driving pulley, and the end of the driving roller is fixedly connected to the second driven pulley, and the second driving pulley and the second driven pulley are connected by belt transmission.

[0030] In the above-mentioned processing device of composite fiberboard for building material surface reinforcement, a protective cover is fixedly connected to the top of one group of the tripods, and one side of the protective cover is fixedly connected to the surface of the cooling box.

[0031] Compared with the prior art, the advantages and positive effects of the present invention are:

[0032] 1. The composite fiberboard for building material surface reinforcement provided by the present invention, through the setting of the polyurethane waterproof layer, allows moisture in the air to solidify after contact, and forms a solid, tough, seamless, integral waterproof membrane on the surface of the substrate, effectively preventing the composite fiberboard from warping and deforming due to the difference in expansion force after the substrate absorbs moisture during use, thereby extending the service life of the composite fiberboard; through the setting of the connecting layer, the polyurethane waterproof layer and the polyester sound-absorbing layer are mutually engaged, and the use of the adhesive makes the composite fiberboard more stable and not easy to separate;

[0033] 2. The processing method of the composite fiberboard for building material surface reinforcement provided by the present invention has a reasonable process flow and uses automated equipment to effectively improve the preparation efficiency of the composite fiberboard body. The processed composite fiberboard body is of high quality, which helps to improve the qualified rate of the product;

[0034] 3. In the processing device of the composite fiber board for surface reinforcement of building materials provided by the present invention, the output shaft of the first motor drives the clamping mechanism to rotate intermittently every time it rotates one circle, which is convenient for feeding or unloading and can prolong the retention time of the composite fiber board in the inner cavity of the cooling box. The output shaft of the first motor also drives the movable rod to move back and forth horizontally, so that the fan plate swings left and right with the rotating shaft on the surface of the square rod as the center of the circle, which can not only guide the cold air, but also play a fanning role, which helps to increase the diffusion area of ​​the cold air and effectively avoid blind spots when the cold air inside the cooling box is sprayed, so that the main body of the composite fiber board is cooled evenly, thereby improving the cooling effect of the main body of the composite fiber board; at the same time, the first motor controls the L-shaped clamping plate and the fan plate to work synchronously, without the need to use two first motors to drive, thereby achieving the purpose of energy saving and power saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 is a schematic structural diagram of a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0037] Figure 2 is a flow chart of a method for processing a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0038] Figure 3 It is a schematic structural diagram of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0039] Figure 4It is a schematic diagram of the cross-section structure of a cooling box of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention, viewed from the first perspective;

[0040] Figure 5 It is a schematic diagram of a partial connection structure of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0041] Figure 6 It is an exploded schematic diagram of the connection structure between a hollow frame and a transmission mechanism of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0042] Figure 7 It is an exploded schematic diagram of a connection structure between a fan plate and a rectangular frame of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0043] Figure 8 It is a schematic cross-sectional structure diagram of a cooling box of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention, viewed from a second perspective;

[0044] Fig. 9 It is an exploded schematic diagram of the connection structure between the collar and the L-shaped clamping plate of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0045] Fig.10 It is an exploded schematic diagram of the connection structure between the hollow shaft and the adjustment component of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention;

[0046] Fig.11 A processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure of point A;

[0047] Fig.12 It is an exploded schematic diagram of a partial connection structure of an adjustment component of a processing device for a composite fiberboard for building material surface reinforcement according to an embodiment of the present invention.

[0048] In the figure:

[0049] 1. Composite fiberboard body; 101. Base plate; 102. Polyurethane waterproof layer; 103. Polyester sound-absorbing layer; 104. Decorative paper layer; 105. Wear-resistant layer; 106. Balance paper layer; 107. Connecting layer; 1071. Protrusion; 1072. Groove; 108. Edge sealing;

[0050] 2. Cooling box;

[0051] 3. Clamping mechanism; 301. Hollow shaft; 302. Ring; 303. L-shaped clamping plate; 304. Roller;

[0052] 4. wind guide mechanism; 401. square rod; 402. fan plate; 403. rectangular groove; 404. connecting column; 405. rectangular frame; 406. round rod; 407. movable rod; 408. hollow frame;

[0053] 5. Transmission mechanism; 501. Shielding box; 502. First motor; 503. Support rod; 504. Limiting ring; 505. Push rod; 506. Movable column; 507. Disc; 508. Boss; 509. Worm; 510. First driving pulley; 511. Second driven pulley; 512. Support plate; 513. Rotating rod; 514. Worm wheel; 515. L-shaped rod;

[0054] 6. Transmission mechanism; 601. Tripod; 602. Active roller; 603. Driven roller; 604. Motor seat; 605. Second motor; 606. Second active pulley; 607. Second driven pulley; 608. Shield;

[0055] 7. Air cooling machine;

[0056] 8. Controller;

[0057] 9. Adjustment assembly; 901. Bidirectional screw rod; 902. Hand wheel; 903. Sleeve; 904. Raised strip; 905. Through hole; 906. Rectangular hole; 907. U-shaped frame; 908. Guide column; 909. Spring; 910. Hollow slider; 911. Limit plate; 912. Positioning column; 913. Positioning hole. DETAILED DESCRIPTION

[0058] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0059] The following is combined with Figure 1-12 The present invention is further described with reference to the accompanying drawings and specific embodiments.

[0060] Example 1

[0061] This embodiment provides a composite fiberboard for building material surface reinforcement, comprising:

[0062] A composite fiberboard body 1, the composite fiberboard body 1 comprises a substrate 101, both sides of the substrate 101 are fixedly connected with a polyurethane waterproof layer 102, a side of the polyurethane waterproof layer 102 away from the substrate 101 is fixedly connected with a polyester sound-absorbing layer 103, a side of one polyester sound-absorbing layer 103 away from the polyurethane waterproof layer 102 is fixedly connected with a decorative paper layer 104, a side of the decorative paper layer 104 away from the polyester sound-absorbing layer 103 is fixedly connected with a wear-resistant layer 105, and a side of the other polyester sound-absorbing layer 103 away from the polyurethane waterproof layer 102 is fixedly connected with a balancing paper layer 106;

[0063] A plurality of equally spaced connection layers 107 are provided between the polyurethane waterproof layer 102 and the polyester sound-absorbing layer 103. The connection layer 107 includes a protrusion 1071 fixedly connected to the polyurethane waterproof layer 102 on a side away from the substrate 101. A groove 1072 matching the protrusion 1071 is provided on the side of the polyester sound-absorbing layer 103 facing the polyurethane waterproof layer 102.

[0064] The top and bottom of the substrate 101 are fixedly connected with edge seals 108 , and the inner wall surfaces of the edge seals 108 are respectively bonded to the corresponding polyurethane waterproof layer 102 , polyester sound-absorbing layer 103 , decorative paper layer 104 , wear-resistant layer 105 and balancing paper layer 106 .

[0065] like Figure 1 As shown, the composite fiber board for building material surface reinforcement provided in the above embodiment 1 is composed of a substrate 101, a polyurethane waterproof layer 102, a polyester sound-absorbing layer 103, a decorative paper layer 104, a wear-resistant layer 105, a balancing paper layer 106, a connecting layer 107 and an edge seal 108, wherein:

[0066] The substrate 101 serves as a base layer;

[0067] The polyurethane waterproof layer 102 solidifies upon contact with moisture in the air, forming a solid, tough, seamless integral waterproof membrane on the surface of the base layer;

[0068] The polyester sound-absorbing layer 103 has the characteristics of sound-absorbing, heat-insulating and heat-preserving, and is elastic, tough, wear-resistant, impact-resistant, tear-resistant and not easy to be scratched;

[0069] The decorative paper layer 104 helps to improve the aesthetics of the composite fiberboard for building surface reinforcement;

[0070] The wear-resistant layer 105 helps to enhance the important physical and chemical properties of the laminate floor surface, such as wear resistance, scratch resistance, cigarette burn resistance, pollution resistance, corrosion resistance, and moisture resistance;

[0071] The balancing paper layer 106 can play the role of moisture-proof, decoration and balancing the deformation of the upper polyester sound-absorbing layer 103;

[0072] The connecting layer 107 enables the polyurethane waterproof layer 102 and the polyester sound-absorbing layer 103 to be mutually engaged, and combined with the use of an adhesive, the composite fiberboard is more stable and difficult to separate;

[0073] The edge sealing 108 has the advantages of being moisture-proof, beautiful, and easy to clean, and helps to further improve the stability of the composite fiber board, thereby extending the service life of the composite fiber board.

[0074] Therefore, the composite fiber board for building material surface reinforcement can effectively prevent the composite fiber board from warping and deforming due to the difference in expansion force after the substrate 101 absorbs moisture during use, thereby extending the service life of the composite fiber board.

[0075] Example 2

[0076] like Figure 2 As shown, this embodiment proposes a method for processing a composite fiberboard for building material surface reinforcement, comprising the following steps:

[0077] Step 1: The log loader places the wood raw materials on the wood storage table and sends them to the chipper through a belt conveyor. The wood entering the chipper is cut into standard wood chips; then it is sent to the air washer for screening through a belt conveyor. Unqualified wood chips and impurities are screened and removed, and qualified wood chips are sent to the preheating bin through a belt conveyor;

[0078] Step 2: The wood chips in the preheating bin in step 1 are sent into the feed bin of the heat refiner by the vibrating discharging device, and after being squeezed by the variable diameter spiral, they are formed into wood plugs and sent into the vertical digester for digestion and softening treatment;

[0079] Step 3: The softened wood chips in step 2 are sent into the grinding chamber of the hot mill for fiber separation. The hot-milled fibers are evenly mixed with the paraffin and sizing material sprayed by the sizing system at the outlet of the hot mill, and then discharged to the drying tube for drying.

[0080] Step 4: Send the fibers dried in step 3 to the paving steel frame for further screening. Qualified fibers fall evenly onto the conveyor belt of the paving line and form a substrate blank of a certain thickness.

[0081] Step 5: Use a paving machine to sequentially pave the polyurethane waterproof layer 102 and the polyester sound-absorbing layer 103 on both sides of the base blank in step 4, then sequentially pave the decorative paper layer 104 and the wear-resistant layer 105 on the surface of the sound-absorbing layer on one side, and then pave the balancing paper layer 106 on the surface of the polyester sound-absorbing layer 103 on the other side;

[0082] Step six: The substrate blank laid in step five is sent to the pre-pressing machine by the forming belt for pre-pressing, and then sent to the hot press for hot pressing. The hot-pressed substrate is cooled by the flap cooler, cut into blocks by the cross-cutting saw, and then sanded and cut by the sanding line and the longitudinal cutting line in turn to form a composite fiberboard.

[0083] A method for processing a composite fiberboard for building material surface reinforcement using the above technical solution has a reasonable process flow and uses automated equipment to effectively improve the preparation efficiency of the composite fiberboard body 1. The processed composite fiberboard body 1 is of high quality, which helps to improve the product qualification rate.

[0084] Example 3

[0085] like Figure 3-9 As shown, this embodiment provides a processing device for a composite fiberboard for building material surface reinforcement, which is used to implement the above-mentioned processing method of a composite fiberboard for building material surface reinforcement, including the above-mentioned flap cooler, the flap cooler includes a cooling box 2, both sides of the cooling box 2 are provided with through holes, and the cooling box 2 is provided with a clamping mechanism 3, an air guide mechanism 4, a transmission mechanism 5, a conveying mechanism 6 and an air cooler 7;

[0086] The clamping mechanism 3 is used to carry the fiberboard, and the clamping mechanism 3 is horizontally arranged at the lower part of the inner cavity of the cooling box 2;

[0087] The air guide mechanism 4 is used to guide the cold air, and the air guide mechanism 4 is arranged at the upper part of the inner cavity of the cooling box 2;

[0088] The transmission mechanism 5 is used to drive the clamping mechanism 3 and the air guide mechanism 4 to operate synchronously, and the transmission mechanism 5 is arranged at the rear side of the cooling box 2;

[0089] The conveying mechanism 6 is used to convey the fiberboard, and there are two conveying mechanisms 6, which are respectively arranged on both sides of the cooling box 2;

[0090] The air cooler 7 is used to cool the fiberboard, and the air cooler 7 is installed through the center of the top of the cooling box 2 .

[0091] More preferably, the clamping mechanism 3 includes a hollow shaft 301 rotatably connected to the lower part of the inner cavity of the cooling box 2, two symmetrical collars 302 are movably sleeved on the surface of the hollow shaft 301, a plurality of annular L-shaped clamps 303 equidistantly distributed are installed on the outer surface of the collars 302, and two rows of parallel rollers 304 are rotatably connected to one side of the two horizontally opposite L-shaped clamps 303. The clamping mechanism 3 makes it easy for the fiberboard to be sent into the gap between the two rows of rollers 304 through the conveying mechanism 6, so as to play a clamping role.

[0092] More preferably, the air guide mechanism 4 includes a square rod 401 horizontally fixedly connected to the upper part of the inner cavity of the cooling box 2, the square rod 401 is located directly above the hollow shaft 301, and the surface of the square rod 401 is rotatably connected to a plurality of horizontally equidistantly distributed fan plates 402, the surface of the fan plate 402 is provided with a rectangular groove 403, the inner wall surface of the rectangular groove 403 is fixedly connected to a connecting column 404, the surface of the connecting column 404 is slidably sleeved with a rectangular frame 405, and a round rod 406 is fixedly connected between two adjacent rectangular frames 405, and a movable rod 407 is fixedly connected to the side of one rectangular frame 405 away from the round rod 406, and the other end of the movable rod 407 is movably penetrated to the rear side of the cooling box 2 and fixedly connected to a hollow frame 408, and the surface of the movable rod 407 is rotatably connected to the penetration of the composite fiberboard body 1 through a bearing. When the fan plate 402 rotates with the rotating shaft on the surface of the square rod 401 as the center of the circle, the diffusion area of ​​the cold air can be increased.

[0093] More preferably, the transmission mechanism 5 includes a shielding box 501 fixedly connected to the rear side of the cooling box 2, a first motor 502 is installed on the rear side of the cooling box 2, the first motor 502 is located below the movable rod 407, a support rod 503 is fixedly connected to the surface of the output shaft of the first motor 502, a limit ring 504 is fixedly connected to the end of the support rod 503, a lever 505 is fixedly connected to the surface of the support rod 503, and a movable column 506 is fixedly connected to one end of the hollow shaft 301, and the movable column 506 is located at the first motor 502. , and the central axis of the output shaft of the first motor 502 is parallel to the central axis of the movable column 506. The end of the movable column 506 away from the hollow shaft 301 penetrates to the rear side of the cooling box 2 and is fixedly connected with a disc 507. The surface of the movable column 506 is rotatably connected to the penetration of the composite fiberboard body 1 through a bearing. The side of the disc 507 away from the movable column 506 is fixedly connected with a plurality of annular equidistantly distributed protrusions 508. The surface of the limiting ring 504 is provided with an opening adapted to the protrusions 508. When the output shaft of the first motor 502 finally drives the clamping mechanism 3 to intermittently rotate in the inner cavity of the cooling box 2.

[0094] More preferably, the support rod 503 and the limiting ring 504 are symmetrically arranged about the central axis of the lever 505, and the outer surface of the limiting ring 504 is slidably connected to the surfaces of the two spaced protrusions 508. When the lever 505 moves the protrusions 508 and the disk 507 to rotate, the limiting ring 504 can limit the disk 507 and the protrusions 508, effectively preventing the disk 507 and the protrusions 508 from excessive rotation due to inertia.

[0095] More perfectly, a worm 509 is horizontally rotatably connected between the cooling box 2 and the shielding box 501, the output end of the first motor 502 is fixedly connected to the first driving pulley 510, the surface of the worm 509 is fixedly connected to the first driven pulley 511, the first driving pulley 510 and the first driven pulley 511 are connected by belt transmission, the rear side of the cooling box 2 is fixedly connected to a support plate 512, the top of the support plate 512 is rotatably connected to a rotating rod 513 perpendicular to the support plate 512, the surface of the rotating rod 513 is fixedly connected to a worm wheel 514 meshing with the worm 509, the top of the rotating rod 513 is fixedly connected to an L-shaped rod 515, the end of the L-shaped rod 515 away from the rotating rod 513 penetrates into the inner cavity of the hollow frame 408 and is slidably connected to the inner wall of the hollow frame 408. When the output shaft of the first motor 502 rotates, it can drive the L-shaped rod 515 to rotate synchronously, thereby causing the fan plate 402 to rotate with the rotating shaft on the surface of the square rod 401 as the center of the circle, so that the cold air is evenly guided to the fiberboard on the clamping mechanism 3.

[0096] More preferably, the transmission mechanism 6 includes two sets of tripods 601 fixedly connected to both sides of the cooling box 2, each two tripods 601 form a group, and a driving roller 602 and a driven roller 603 are rotatably connected between each set of two tripods 601, and the driving roller 602 and the driven roller 603 are connected by a transmission belt transmission, and a motor seat 604 is fixedly connected to both sides of the cooling box 2, and a second motor 605 is installed on the top of the motor seat 604, and the output shaft of the second motor 605 is fixedly connected to a second driving pulley 606, and the end of the driving roller 602 is fixedly connected to a second driven pulley 607, and the second driving pulley 606 and the second driven pulley 607 are connected by a belt transmission. Using the transmission mechanism 6 to transport the fiberboard helps to reduce the intensity of manual labor.

[0097] More preferably, a shield 608 is fixedly connected to the top of one set of tripods 601, and one side of the shield 608 is fixedly connected to the surface of the cooling box 2. The shield 608 can play a protective role and effectively prevent the staff from being burned by the high-temperature fiberboard.

[0098] A processing device for composite fiberboard for building material surface reinforcement using the above technical solution is mainly composed of a cooling box 2, a clamping mechanism 3, an air guide mechanism 4, a transmission mechanism 5, a conveying mechanism 6 and an air cooler 7, and is mainly used for flipping and cooling the fiberboard to meet production requirements.

[0099] It is worth noting that the cross-sectional outer surfaces at both ends of the hollow shaft 301 are equi-polygonal shapes with four or more sides, and the number of sides of the hollow shaft 301 is equal to the number of the L-shaped clamping plates 303 and the protruding columns 508 .

[0100] Among them, a controller 8 electrically connected to the first motor 502, the second motor 605 and the air cooler 7 is installed on the surface of the cooling box 2, and the working state or parameters of the first motor 502, the second motor 605 and the air cooler 7 can be adjusted manually.

[0101] Example 4

[0102] like Figure 3 , Figure 5 , Figure 8 , Fig.10 , Fig.11 as well as Fig.12 As shown, this embodiment provides a processing device for a composite fiberboard for building material surface reinforcement, which is different from the embodiment 3 in that the inner cavity of the hollow shaft 301 is provided with an adjustment component 9;

[0103] Among them, the adjustment component 9 is used to adjust the spacing between the two rings 302, and the adjustment component 9 includes a bidirectional screw 901 horizontally arranged in the inner cavity of the hollow shaft 301, one end of the bidirectional screw 901 is rotatably connected to the inner wall surface of the hollow shaft 301, and the other end of the bidirectional screw 901 passes through the outside of the hollow shaft 301 and extends to the outside of the cooling box 2. The end of the bidirectional screw 901 away from the inner cavity of the hollow shaft 301 is fixedly connected with a handwheel 902, and the surface of the bidirectional screw 901 is threadedly connected with two symmetrical wire sleeves 903, and the top and bottom of the wire sleeve 903 are fixedly connected with a convex strip 904. The surface of the hollow shaft 301 is provided with a through hole 905 adapted to the convex strip 904, and the side of the convex strip 904 away from the wire sleeve 903 passes through the through hole 905 and is fixedly connected to the inner wall surface of the corresponding ring 302. By rotating the handwheel 902, the handwheel 902 drives the bidirectional screw 901 to rotate, and the bidirectional screw 901 drives the two thread sleeves 903 on its surface to move toward or away from each other, and the thread sleeve 903 drives the convex strip 904 to slide synchronously in the inner cavity of the through hole 905, and the convex strip 904 drives the corresponding ring 302 to move synchronously, thereby making the two rings 302 on the surface of the hollow shaft 301 move toward or away from each other, and the staff can adjust the two rings 302 to the required position according to the size of different batches of fiberboards, so that the clamping mechanism 3 can be suitable for fiberboards of different lengths.

[0104] More perfectly, a rectangular hole 906 is provided on the surface of the cooling box 2, a U-shaped frame 907 is fixedly connected to the bottom of the inner wall of the rectangular hole 906, a guide column 908 is fixedly connected to the inner cavity of the U-shaped frame 907, a spring 909 and a hollow slider 910 are sequentially sleeved on the surface of the guide column 908 from front to back, the two ends of the spring 909 are respectively fixedly connected to the inner wall of the U-shaped frame 907 and one side of the hollow slider 910, and the inner wall of the hollow slider 910 is fixedly connected to the inner wall of the hollow slider 910. The guide column 908 is slidably connected, the bottom of the hollow slider 910 contacts the inner wall surface of the U-shaped frame 907, the top of the hollow slider 910 is fixedly connected with a limit plate 911 adapted to the hollow shaft 301, the front side of the limit plate 911 is fixedly connected with a positioning column 912, and the surface of the handwheel 902 is provided with a plurality of annular equidistantly distributed positioning holes 913, and the end of the positioning column 912 away from the limit plate 911 is inserted into the inner cavity of the corresponding positioning hole 913. Before rotating the hand wheel 902, one hand pushes the limit plate 911 in the direction of the hollow shaft 301, and the limit plate 911 drives the hollow slider 910 to slide on the surface of the guide column 908, so that the spring 909 is stretched by force, and the limit plate 911 also drives the positioning column 912 to move until the positioning column 912 is separated from the inner cavity of the positioning hole 913, and the inner wall surface of the limit plate 911 contacts the outer surface of the hollow shaft 301, so that the hand wheel 902 can be unlocked and the hollow shaft 301 can be locked. At this time, the other hand can rotate the hand wheel 902 to perform the adjustment operation, and then the limit plate 911 can be used to effectively prevent the hollow shaft 301 from rotating synchronously when the hand wheel 902 is rotated, and the positioning column 912 can be used to effectively prevent the hand wheel 902 from rotating synchronously when the hollow shaft 301 is rotated, thereby facilitating the adjustment of the distance between the two collars 302;

[0105] More preferably, the surface of the L-shaped clamping plate 303 is fixedly connected to the outer surface of the collar 302 by bolts. The bolt installation method allows subsequent staff to disassemble and replace the L-shaped clamping plate 303 according to the sizes of different batches of fiberboards, thereby making the clamping mechanism 3 applicable to fiberboards of different thicknesses.

[0106] A processing device for composite fiberboard for building material surface reinforcement using the above technical solution also has the advantage of a wide range of applications. The staff adjusts the spacing between the two rings 302 and replaces the L-shaped clamp 303 according to the sizes of different batches of fiberboards, so that the clamping mechanism 3 can be applied to fiberboards of different lengths and thicknesses, thereby improving the application range of the clamping mechanism 3.

[0107] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.

[0108] In practical application

[0109] S1. Start the second motor 605. The output shaft of the second motor 605 drives the second active pulley 606 to rotate. The second active pulley 606 drives the second driven pulley 607 to rotate through the belt. The second driven pulley 607 drives the active roller 602 to rotate. The active roller 602 drives the driven roller 603 to rotate through the conveyor belt, thereby conveying the fiberboard to be cooled. When the fiberboard is conveyed to the inner cavity of the cooling box 2 by the transmission belt of the inner cavity of the shield 608, the fiberboard is placed between the corresponding front and rear L-shaped clamping plates 303, so that the two rows of rollers 304 on the inner wall of the L-shaped clamping plate 303 clamp it.

[0110] S2, start the air cooler 7 and the first motor 502, the air cooler 7 sends cold air to the inner cavity of the cooling box 2, the output shaft of the first motor 502 drives the support rod 503, the limit ring 504 and the lever 505 to rotate, when the lever 505 rotates more than 180 degrees, the lever 505 moves the convex column 508 located in the inner cavity of the limit ring 504, so that the convex column 508 drives the disc 507, the movable column 506, the hollow shaft 301, the collar 302, the L-shaped clamping plate 303 and the roller 304 to rotate synchronously, thereby making the clamped fiberboard rotate synchronously, at the same time, when the disc 507 rotates a certain angle, the limit ring 504 The opening of the corresponding disk 507 rotates to one side of the disk 507, and the limiting ring 504 uses the opening on its surface to limit the two corresponding convex columns 508, so that the disk 507, the movable column 506, the hollow shaft 301, the collar 302, the L-shaped clamping plate 303 and the roller 304 rotate a certain angle. When the lever 505 rotates to 360 degrees, the limiting ring 504 and the lever 505 return to the original state. Therefore, each rotation of the lever 505 will drive the clamping mechanism 3 to rotate a certain angle with the movable column 506 as the axis, and repeat the cycle, so that the clamping mechanism 3 rotates intermittently, so as to clamp and flip the next fiberboard;

[0111] S3, the output shaft of the first motor 502 also drives the first driving pulley 510 to rotate, the first driving pulley 510 drives the first driven pulley 511 to rotate through the belt, the first driven pulley 511 drives the worm 509 to rotate, the worm 509 drives the worm wheel 514, the rotating rod 513 and the L-shaped rod 515 to rotate synchronously, the end of the L-shaped rod 515 rotates in the inner cavity of the hollow frame 408, when the L-shaped rod 515 rotates ninety degrees clockwise, the L-shaped rod 515 drives the hollow frame 408, the movable rod 407, the round rod 406 and the rectangular frame 405 to move horizontally toward the inner cavity of the cooling box 2 synchronously, and the inner wall surface of the rectangular frame 405 drives the connecting column 404 to move, so that the connecting column 404 04 drives the fan plate 402 to rotate forward with the axis of the square rod 401 surface. When the L-shaped rod 515 rotates 270 degrees clockwise, the connecting column 404 eventually drives the fan plate 402 to rotate backward with the axis of the square rod 401 surface. When the L-shaped rod 515 rotates 360 degrees clockwise, the connecting column 404 eventually drives the fan plate 402 to rotate forward with the axis of the square rod 401 surface. Therefore, each rotation of the L-shaped rod 515 will drive the fan plate 402 to swing back and forth once with the axis of the square rod 401 surface, and the cycle repeats, so that the fan plate 402 swings back and forth, so that the cold air spreads to every corner of the inner cavity of the cooling box 2, thereby performing all-round cooling treatment on the fiberboard.

[0112] S4. When the fiberboard rotates to the other side of the conveyor belt under the action of the clamping mechanism 3, the fiberboard can slide to the top of the conveyor belt under the action of the active roller 602 and the driven roller 603, thereby completing the flap cooling process.

[0113] Through the above specific implementations, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the above specific implementations. On the basis of the disclosed implementations, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions.

Claims

1. A processing device for composite fiberboard for building material surface reinforcement, characterized in that: The invention comprises a flap cooling machine, wherein the flap cooling machine comprises a cooling box (2), through holes are provided on both sides of the cooling box (2), and a clamping mechanism (3), an air guide mechanism (4), a transmission mechanism (5), a conveying mechanism (6) and an air cooler (7) are provided on the cooling box (2), wherein: The clamping mechanism (3) is used to carry the fiberboard, and the clamping mechanism (3) is horizontally arranged at the lower part of the inner cavity of the cooling box (2); The air guide mechanism (4) is used to guide the cold air, and the air guide mechanism (4) is arranged at the upper part of the inner cavity of the cooling box (2); The transmission mechanism (5) is used to drive the clamping mechanism (3) and the air guide mechanism (4) to operate synchronously, and the transmission mechanism (5) is arranged on the rear side of the cooling box (2); The conveying mechanism (6) is used to convey the fiberboard, and the number of the conveying mechanisms (6) is two, and the two conveying mechanisms (6) are respectively arranged on both sides of the cooling box (2); The air cooler (7) is used to cool the fiberboard, and the air cooler (7) is installed through the center of the top of the cooling box (2); The clamping mechanism (3) comprises a hollow shaft (301) rotatably connected to the lower part of the inner cavity of the cooling box (2); The air guide mechanism (4) comprises a square rod (401) horizontally fixedly connected to the upper part of the inner cavity of the cooling box (2), the square rod (401) being located directly above the hollow shaft (301), the surface of the square rod (401) being rotatably connected to a plurality of horizontally equidistantly distributed fan plates (402), the surface of the fan plates (402) being provided with rectangular grooves (403), the inner wall surface of the rectangular grooves (403) being fixedly connected to connecting columns (404), the surface of the connecting columns (404) being slidably sleeved with rectangular frames (405), round rods (406) being fixedly connected between two adjacent rectangular frames (405), a movable rod (407) being fixedly connected to one side of one of the rectangular frames (405) away from the round rod (406), the other end of the movable rod (407) being movably penetrated to the rear side of the cooling box (2) and being fixedly connected to a hollow frame (408); The transmission mechanism (5) comprises a shielding box (501) fixedly connected to the rear side of the cooling box (2); a first motor (502) is installed on the rear side of the cooling box (2); the first motor (502) is located below the movable rod (407); a worm (509) is horizontally rotatably connected between the cooling box (2) and the shielding box (501); a first driving pulley (510) is fixedly connected to the output end of the first motor (502); a first driven pulley (511) is fixedly connected to the surface of the worm (509); the first driving pulley (510) and the first driven pulley (511) are connected to each other. The movable pulleys (511) are connected via a belt transmission, a support plate (512) is fixedly connected to the rear side of the cooling box (2), a rotating rod (513) perpendicular to the support plate (512) is rotatably connected to the top of the support plate (512), a worm wheel (514) meshing with the worm (509) is fixedly connected to the surface of the rotating rod (513), an L-shaped rod (515) is fixedly connected to the top of the rotating rod (513), and an end of the L-shaped rod (515) away from the rotating rod (513) penetrates into the inner cavity of the hollow frame (408) and is slidably connected to the inner wall of the hollow frame (408); The output shaft of the first motor (502) drives the clamping mechanism (3) to rotate intermittently, and the output shaft of the first motor (502) also drives the movable rod (407) to move back and forth horizontally.

2. The processing device of the composite fiberboard for building material surface reinforcement according to claim 1, characterized in that: The surface of the hollow shaft (301) is movably sleeved with two symmetrical rings (302), and the outer surface of the rings (302) is installed with a plurality of annular L-shaped clamping plates (303) distributed at equal intervals, and one side of the two horizontally opposite L-shaped clamping plates (303) is rotatably connected with two rows of rollers (304) parallel to each other.

3. The processing device of the composite fiberboard for building material surface reinforcement according to claim 2, characterized in that: A support rod (503) is fixedly connected to the surface of the output shaft of the first motor (502), and a limit ring (504) is fixedly connected to the end of the support rod (503). A shift rod (505) is fixedly connected to the surface of the support rod (503). One end of the hollow shaft (301) is fixedly connected to a movable column (506). An end of the movable column (506) away from the hollow shaft (301) passes through the rear side of the cooling box (2) and is fixedly connected to a disc (507). A side of the disc (507) away from the movable column (506) is fixedly connected to a plurality of convex columns (508) distributed in an annular manner at equal intervals. An opening matching the convex column (508) is provided on the surface of the limit ring (504).

4. The processing device of the composite fiberboard for building material surface reinforcement according to claim 3 is characterized in that: The support rod (503) and the limiting ring (504) are both symmetrically arranged about the central axis of the shifting rod (505), and the outer surface of the limiting ring (504) is slidably connected to the surfaces of two spaced protruding columns (508).

5. The processing device of the composite fiberboard for building material surface reinforcement according to claim 4, characterized in that: The transmission mechanism (6) comprises two groups of tripods (601) fixedly connected to both sides of the cooling box (2), each two of the tripods (601) forming a group, a driving roller (602) and a driven roller (603) being rotatably connected between each group of two tripods (601), the driving roller (602) and the driven roller (603) being connected via a transmission belt transmission, a motor base (604) being fixedly connected to both sides of the cooling box (2), a second motor (605) being installed on the top of the motor base (604), an output shaft of the second motor (605) being fixedly connected to a second driving pulley (606), an end of the driving roller (602) being fixedly connected to a second driven pulley (607), and the second driving pulley (606) and the second driven pulley (607) being connected via a belt transmission.

6. The processing device of the composite fiberboard for building material surface reinforcement according to claim 5, characterized in that: A protective cover (608) is fixedly connected to the top of one group of the tripods (601), and one side of the protective cover (608) is fixedly connected to the surface of the cooling box (2).

7. A composite fiberboard for building material surface reinforcement, characterized in that: The composite fiberboard for building material surface reinforcement is processed by a processing device according to any one of claims 1 to 6, comprising: a composite fiberboard body (1), the composite fiberboard body (1) comprising a substrate (101), both sides of the substrate (101) are fixedly connected with a polyurethane waterproof layer (102), the side of the polyurethane waterproof layer (102) away from the substrate (101) is fixedly connected with a polyester sound-absorbing layer (103), one side of the polyester sound-absorbing layer (103) away from the polyurethane waterproof layer (102) is fixedly connected with a decorative paper layer (104), the side of the decorative paper layer (104) away from the polyester sound-absorbing layer (103) is fixedly connected with a wear-resistant layer (105), and the other side of the polyester sound-absorbing layer (103) away from the polyurethane waterproof layer (102) is fixedly connected with a balancing paper layer (106); A plurality of equidistantly distributed connection layers (107) are provided between the polyurethane waterproof layer (102) and the polyester sound-absorbing layer (103); the connection layer (107) comprises a protrusion (1071) fixedly connected to a side of the polyurethane waterproof layer (102) away from the substrate (101); and a groove (1072) matching the protrusion (1071) is provided on a side of the polyester sound-absorbing layer (103) facing the polyurethane waterproof layer (102); The top and bottom of the substrate (101) are both fixedly connected with edge sealing (108), and the inner wall surface of the edge sealing (108) is respectively bonded to the corresponding polyurethane waterproof layer (102), polyester sound-absorbing layer (103), decorative paper layer (104), wear-resistant layer (105) and balance paper layer (106).

8. A method for processing the composite fiberboard for building material surface reinforcement according to claim 7, characterized in that: The composite fiberboard for building material surface reinforcement is processed by a processing device according to any one of claims 1 to 6, comprising the following steps: Step 1: The log loader places the wood raw materials on the wood storage table and sends them to the chipper through a belt conveyor. The wood entering the chipper is cut into standard wood chips; then it is sent to the air washer for screening through a belt conveyor. Unqualified wood chips and impurities are screened and removed, and qualified wood chips are sent to the preheating bin through a belt conveyor; Step 2: The wood chips in the preheating bin in step 1 are sent into the feed bin of the heat refiner by the vibrating discharging device, and after being squeezed by the variable diameter spiral, they are formed into wood plugs and sent into the vertical digester for digestion and softening treatment; Step 3: The softened wood chips in step 2 are sent into the grinding chamber of the hot mill for fiber separation. The hot-milled fibers are evenly mixed with the paraffin and sizing material sprayed by the sizing system at the outlet of the hot mill, and then discharged to the drying tube for drying. Step 4: Send the fibers dried in step 3 to the paving steel frame for further screening. Qualified fibers fall evenly onto the conveyor belt of the paving line and form a substrate blank of a certain thickness. Step 5: using a paving machine to sequentially pave the polyurethane waterproof layer (102) and the polyester sound-absorbing layer (103) on both sides of the base blank in step 4, then sequentially pave the decorative paper layer (104) and the wear-resistant layer (105) on the surface of the sound-absorbing layer on one side, and then pave the balancing paper layer (106) on the surface of the polyester sound-absorbing layer (103) on the other side; Step six: The substrate blank laid in step five is sent to the pre-pressing machine by the forming belt for pre-pressing, and then sent to the hot press for hot pressing. The hot-pressed substrate is cooled by the flap cooler, cut into blocks by the cross-cutting saw, and then sanded and cut by the sanding line and the longitudinal cutting line in turn to form a composite fiberboard.

Citation Information

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