Support for overhauling vertical motor

Abstract

The invention discloses a support for overhauling a vertical motor in the technical field of vertical motor overhauling, and the support comprises a supporting assembly, an adjusting assembly arranged in the supporting assembly, and a power assembly arranged on one side of the supporting assembly. A worker can conveniently enter the position below the vertical motor to conduct maintenance and replacement, the safety of the worker is guaranteed, meanwhile, in cooperation with movement of an adjusting assembly and a power assembly, the device is matched with vertical motors of different models and sizes, and the practicability of the device is enhanced. The supporting block is driven to rotate through the connecting wheel and the first rack, so that vertical motors of different sizes are supported, a worker has enough working space below the vertical motors through the bottom plate and the vertical plate, operation is convenient, and the tool is simple in structure, convenient to use, easy to operate, high in efficiency, excellent in working procedure and convenient to manufacture.

Description

Technical Field

[0001] The present invention relates to the technical field of vertical motor maintenance, and in particular to a bracket used for vertical motor maintenance. Background Art

[0002] Motors are indispensable equipment in modern production. They are widely used in industries such as industry, manufacturing, agriculture, and construction. As part of the livelihood project, the importance of power plants is self-evident. As the largest number of motors in power plants, motors are even more significant. Motor failures can lead to production delays, material waste, and endanger the health of users. In the power system, motor maintenance is inevitable. When the motor runs for a certain period of time, it is necessary to replace the bearings for maintenance to extend the life of the motor.

[0003] For vertical motors, when replacing bearings, they generally need to be laid flat, and then the front and rear end covers need to be removed to replace the bearings. There is a problem with this approach, which is that the vertical motor needs to be laid flat for a long time. Over time, the center of gravity of the motor as a whole will shift (for example, the internal stator winding will deform). After running again, the motor vibration will easily increase. Summary of the invention

[0004] In view of the problem in the prior art that when the bearing is replaced, the vertical motor lies flat for a long time, which easily causes the center of gravity of the motor as a whole to shift and the vibration of the motor to increase, the present invention is proposed.

[0005] Therefore, an object of the present invention is to provide a bracket for vertical motor maintenance, the purpose of which is to avoid increasing the amplitude of the motor when repairing the motor.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: including a support assembly, an adjustment assembly arranged in the support assembly, and a power assembly arranged on one side of the support assembly. The support assembly is used to longitudinally support the vertical motor, which facilitates the staff to enter the bottom of the vertical motor for inspection and replacement, thereby ensuring the safety of the staff. At the same time, the movement of the adjustment assembly and the power assembly is coordinated to adapt to vertical motors of different models and sizes, thereby enhancing the practicality of the device.

[0007] As a preferred embodiment of the bracket for vertical motor maintenance described in the present invention, the support assembly includes a base plate, an upper plate arranged above the base plate, and a vertical plate arranged between the base plate and the upper plate. The vertical plate is provided with multiple groups of entrance openings opened between the base plate and the upper plate, and a cover plate arranged above the upper plate.

[0008] As a preferred solution of the bracket for vertical motor maintenance described in the present invention, the adjustment component includes a rotating circle rotatably arranged between the upper plate and the cover plate, an adjustment member arranged on the rotating circle, and an abutment block arranged on the inner wall of the rotating circle.

[0009] As a preferred solution of the bracket for vertical motor maintenance described in the present invention, the adjusting member includes a support block arranged on the upper surface of the upper plate, a connecting wheel arranged at one end of the support block, a first rack arranged on the inner wall of the rotating circle and meshing with the connecting wheel, a connecting shaft arranged at the center of the connecting wheel, and a first axial hole opened on the connecting wheel to cooperate with the connecting shaft.

[0010] As a preferred solution of the bracket for vertical motor maintenance described in the present invention, the power assembly includes a mounting frame arranged on the cover plate, a driving member arranged in the mounting frame, and a movable member arranged on the mounting frame.

[0011] As a preferred solution of the bracket for vertical motor maintenance described in the present invention, the mounting frame includes an upper mounting block arranged on the cover plate, and a lower mounting block arranged on the upper plate, and the upper mounting block and the lower mounting block are connected by bolts.

[0012] As a preferred solution of the bracket for vertical motor maintenance described in the present invention, the driving member includes a motor arranged on the lower mounting block, a threaded shaft arranged on the upper mounting block, a second rack arranged on the outer wall of the rotating circle to cooperate with the threaded shaft, and a transmission belt arranged on the output end of the motor and one end of the threaded shaft.

[0013] As a preferred solution of the bracket for vertical motor maintenance described in the present invention, the movable part includes a fixed block arranged at the bottom of the motor, an adjusting stud arranged on the fixed block, an adjusting nut arranged on the adjusting stud, a limiting shaft arranged on the fixed block, and a second axial hole opened on the lower mounting block to cooperate with the adjusting stud and the limiting shaft.

[0014] As a preferred solution of the bracket for vertical motor maintenance of the present invention, the overall shape of the support block is arc-shaped, which fits the inner diameter curvature of the upper plate.

[0015] As a preferred solution of the bracket for vertical motor maintenance of the present invention, the lower mounting block is fixedly connected to a group of vertical plates.

[0016] The beneficial effects of the present invention are as follows: the present invention drives the rotating circle to rotate through the cooperation of the threaded shaft and the second rack, and then drives the supporting block to rotate through the connecting wheel and the first rack, thereby providing support for vertical motors of different sizes. The bottom plate and the vertical plate allow workers to have sufficient working space under the vertical motor for convenient operation. The tool of the present invention has the advantages of simple structure, easy use, simple operation, high efficiency, excellent process and convenient manufacture. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0018] Figure 1 The figure is a schematic diagram of the overall structure of the bracket used for vertical motor maintenance according to the present invention.

[0019] Figure 2 It is a schematic structural diagram of the adjustment assembly of the bracket for vertical motor maintenance according to the present invention.

[0020] Figure 3 It is a schematic structural diagram of a support block of a bracket for vertical motor maintenance according to the present invention.

[0021] Figure 4 The figure is a schematic side view of the structure of the bracket used for vertical motor maintenance according to the present invention.

[0022] Figure 5 It is a schematic structural diagram of the rotating circle of the bracket used for vertical motor maintenance according to the present invention.

[0023] Figure 6 For the present invention Figure 4 A magnified view of the structure in the middle.

[0024] Figure 7 It is a schematic structural diagram of the lower mounting block of the bracket for vertical motor maintenance according to the present invention. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0029] Example 1

[0030] Reference Figure 1 , Figure 2 , Figure 4 ,as well as Figure 7 , which is the first embodiment of the present invention, provides a bracket for vertical motor maintenance, the device includes a support assembly 100 for supporting, an adjustment assembly 200 arranged in the support assembly 100 for placing vertical motors of different sizes, and a power assembly 300 arranged on one side of the support assembly 100 for controlling the movement of the adjustment assembly 200. The support assembly 100 is used to longitudinally support the vertical motor, which facilitates the staff to enter the bottom of the vertical motor for maintenance and replacement, thereby ensuring the safety of the staff. At the same time, the movement of the adjustment assembly 200 and the power assembly 300 is coordinated to adapt to vertical motors of different models and sizes, thereby enhancing the practicality of the device.

[0031] Among them, the support assembly 100 includes a base plate 101, an upper plate 102 for being placed on the ground and arranged above the base plate 101, a vertical plate 103 for setting the adjustment assembly 200, and a vertical plate 103 arranged between the base plate 101 and the upper plate 102. The vertical plate 103 is provided with multiple groups for supporting a space for the staff to work and ensure the safety of the work, an entrance 104 opened between the base plate 101 and the upper plate 102 for the staff to enter the space supported by the vertical plate 103, and a cover plate 105 arranged above the upper plate 102 for protecting the adjustment assembly 200.

[0032] During use, when the vertical motor needs to be repaired, the bracket is transported to the designated position by a forklift, so that the bottom plate 101 is fully in contact with the ground to keep the bracket stable. When the vertical motor to be repaired is large, the vertical motor is placed on the cover plate 105 by a crane, and the staff enters the lower position of the vertical motor through the entrance 104 to repair and replace the vertical motor.

[0033] When the outer diameter of the vertical motor to be repaired is smaller than the inner diameter of the cover plate 105, the power assembly 300 is used to control the movement of the adjustment assembly 200 so that the adjustment assembly 200 can support the vertical motor to be repaired. At this time, the vertical motor is placed on the adjustment assembly 200 by a crane. At this time, the staff enters the lower position of the vertical motor through the entrance 104 to repair and replace the vertical motor. When the repair is completed, the vertical motor is removed by the crane, and the adjustment assembly 200 is adjusted to support the next vertical motor to be repaired by the power assembly 300. When all the repair work is completed, the adjustment assembly 200 is controlled by the power assembly 300 to return to the initial position, and the bracket is moved to the warehouse by a forklift. When needed, it can be moved by a forklift.

[0034] Example 2

[0035] Reference Figure 1-Figure 3 ,as well as Figure 5 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that it supports vertical motors of different sizes.

[0036] Compared with Example 1, further, the adjustment component 200 includes a rotating circle 201 rotatably arranged between the upper plate 102 and the cover plate 105, which is used to cooperate with the power component 300 to rotate. The rotating circle 201 is rotatably connected with the upper plate 102 and the cover plate 105, and an adjusting member 202 arranged on the rotating circle 201 is used to cooperate with the rotation of the rotating circle 201 to open or contract and support the vertical motor, and an abutment block 203 is arranged on the inner wall of the rotating circle 201, which is used to abut the adjusting member 202 to prevent the adjusting member 202 from over-contracting.

[0037] Among them, the adjusting member 202 includes a supporting block 202a arranged on the upper surface of the upper plate 102, which is used to support the vertical motor, a connecting wheel 202b arranged at one end of the supporting block 202a, which is used to cooperate with the first rack 202c to follow the rotation of the rotating circle 201 to drive the supporting block 202a to open or contract, a first rack 202c arranged on the inner wall of the rotating circle 201 and meshing with the connecting wheel 202b, a connecting shaft 202d arranged at the center of the connecting wheel 202b, which is used to cooperate with the first shaft hole 202e to enable the supporting block 202a to rotate, and at the same time connect the upper plate 102 and the cover plate 105 and fix the position of the cover plate 105, and a first shaft hole 202e opened on the connecting wheel 202b to cooperate with the connecting shaft 202d.

[0038] Among them, the overall shape of the support block 202a is arc-shaped, which fits the inner diameter curvature of the upper plate 102. When the vertical motor to be repaired does not need the support of the support block 202a, the support block 202a can be completely retracted into the upper plate 102 and the cover plate 105 to avoid affecting the maintenance of personnel.

[0039] During use, when the outer diameter of the vertical motor to be repaired is smaller than the inner diameter of the cover 105, the power assembly 300 is started to drive the rotating circle 201 to rotate. At this time, the first rack 202c drives the support block 202a to rotate toward the center of the cover 105 through the connecting wheel 202b, and rotates until it can support the vertical motor to be repaired. At this time, the power assembly 300 is stopped and the position state of the support block 202a is locked. When all the maintenance work is completed, the power assembly 300 is used to control the rotating circle 201 to reverse, driving the support block 202a to retract. When the support block 202a comes into contact with the abutment block 203, the support block 202a is completely retracted into the upper plate 102 and the cover 105.

[0040] The remaining structures are the same as those of Example 1.

[0041] Example 3

[0042] Reference Figure 1 , Figure 2 , Figure 4 , Figure 6 ,as well as Figure 7 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: the adjusting component 200 is driven to move.

[0043] Compared with Example 2, further, the power component 300 includes a mounting frame 301 arranged on the cover plate 105, the driving member 302 is never installed, the driving member 302 is arranged in the mounting frame 301, and is used to drive the rotating circle 201 to rotate, and a movable member 303 is arranged on the mounting frame 301, and is used to facilitate the installation of the driving member 302.

[0044] Among them, the mounting frame 301 includes an upper mounting block 301a arranged on the cover plate 105, which is used to cooperate with the lower mounting block 301b to install and fix the driving member 302, and a lower mounting block 301b arranged on the upper plate 102. The upper mounting block 301a and the lower mounting block 301b are connected by bolts.

[0045] Among them, the driving member 302 includes a motor 302a arranged on the lower mounting block 301b, which is used to generate driving power. The motor 302a is connected to an external power supply, a threaded shaft 302b arranged on the upper mounting block 301a, which is used to cooperate with the rotation of the motor 302a, and a second rack 302c arranged on the outer wall of the rotating circle 201 to cooperate with the threaded shaft 302b, which is used to cooperate with the rotation of the threaded shaft 302b to drive the rotating circle 201 to rotate. At the same time, with the structural characteristics of the threaded shaft 302b, the engagement between the threaded shaft 302b and the second rack 302c has a self-locking effect, which can prevent the support block 202a from rotating due to external force, thereby improving the safety performance of the bracket, and a transmission belt 302d arranged on the output end of the motor 302a and one end of the threaded shaft 302b, which is used to transmit the power generated by the motor 302a to the threaded shaft 302b, thereby driving the threaded shaft 302b to rotate.

[0046] Among them, the movable part 303 includes a fixed block 303a arranged at the bottom of the motor 302a, which is used to install the motor 302a, an adjusting stud 303b arranged on the fixed block 303a, which is used to cooperate with the adjusting nut 303c to adjust the movement of the fixed block 303a, so as to facilitate the installation and disassembly of the motor 302a and match various models of motors 302a at the same time, thereby improving the adaptability and practicality of the bracket, an adjusting nut 303c arranged on the adjusting stud 303b, a limiting shaft 303d arranged on the fixed block 303a, which is used to cooperate with the second shaft hole 303e to make the movement of the fixed block 303a more stable, and a second shaft hole 303e opened on the lower mounting block 301b to cooperate with the adjusting stud 303b and the limiting shaft 303d.

[0047] The lower mounting block 301b is fixedly connected to a set of vertical plates 103 to increase the stability of the operation of the motor 302a.

[0048] During use, when the outer diameter of the vertical motor to be repaired is smaller than the inner diameter of the cover plate 105, the motor 302a is started to drive the threaded shaft 302b to rotate. At this time, the threaded shaft 302b generates a thrust on the second rack 302c, driving the rotating circle 201 to rotate, so that the support block 202a rotates and opens to support the vertical motor to be repaired. When the motor 302a needs to be maintained, the transmission belt 302d is removed, and the output end of the motor 302a is separated from the lower mounting block 301b by rotating the adjusting stud 303b. At this time, the motor 302a can be removed. When the maintenance of the motor 302a is completed, the motor 302a is installed on the fixed block 303a, and the adjusting stud 303b is rotated to make the fixed block 303a push the output end of the motor 302a into the lower mounting block 301b, and the threaded shaft 302b is reinstalled.

[0049] The remaining structure is the same as that of Example 2.

[0050] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0051] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A bracket for vertical motor maintenance, characterized in that: The invention comprises a support assembly (100), an adjustment assembly (200) arranged in the support assembly (100), and a power assembly (300) arranged on one side of the support assembly (100). The support assembly (100) is used to longitudinally support the vertical motor, so that it is convenient for workers to enter the bottom of the vertical motor for inspection and replacement, thereby ensuring the safety of the workers. At the same time, the movement of the adjustment assembly (200) and the power assembly (300) is coordinated to adapt to vertical motors of different models and sizes, thereby enhancing the practicality of the device.

2. The bracket for vertical motor maintenance according to claim 1, characterized in that: The support assembly (100) comprises a bottom plate (101), an upper plate (102) arranged above the bottom plate (101), a vertical plate (103) arranged between the bottom plate (101) and the upper plate (102), the vertical plate (103) being provided with a plurality of groups of inlets (104) opened between the bottom plate (101) and the upper plate (102), and a cover plate (105) arranged above the upper plate (102).

3. The bracket for vertical motor maintenance according to claim 2 is characterized in that: The adjustment assembly (200) comprises a rotating circle (201) rotatably arranged between the upper plate (102) and the cover plate (105), an adjustment member (202) arranged on the rotating circle (201), and an abutment block (203) arranged on the inner wall of the rotating circle (201).

4. The bracket for vertical motor maintenance according to claim 3 is characterized in that: The adjusting member (202) comprises a supporting block (202a) arranged on the upper surface of the upper plate (102), a connecting wheel (202b) arranged at one end of the supporting block (202a), a first rack (202c) arranged on the inner wall of the rotating circle (201) and meshing with the connecting wheel (202b), a connecting shaft (202d) arranged at the center of the connecting wheel (202b), and a first shaft hole (202e) opened on the connecting wheel (202b) and matching with the connecting shaft (202d).

5. The bracket for vertical motor maintenance according to claim 4 is characterized in that: The power assembly (300) comprises a mounting frame (301) arranged on the cover plate (105), a driving member (302) arranged in the mounting frame (301), and a movable member (303) arranged on the mounting frame (301).

6. The bracket for vertical motor maintenance according to claim 5, characterized in that: The mounting frame (301) comprises an upper mounting block (301a) arranged on the cover plate (105), and a lower mounting block (301b) arranged on the upper plate (102); the upper mounting block (301a) and the lower mounting block (301b) are connected by bolts.

7. The bracket for vertical motor maintenance according to claim 6, characterized in that: The driving member (302) comprises a motor (302a) arranged on the lower mounting block (301b), a threaded shaft (302b) arranged on the upper mounting block (301a), a second rack (302c) arranged on the outer wall of the rotating circle (201) and matching the threaded shaft (302b), and a transmission belt (302d) arranged on the output end of the motor (302a) and one end of the threaded shaft (302b).

8. The bracket for vertical motor maintenance according to claim 7, characterized in that: The movable part (303) comprises a fixed block (303a) arranged at the bottom of the motor (302a), an adjusting screw (303b) arranged on the fixed block (303a), an adjusting nut (303c) arranged on the adjusting screw (303b), a limiting shaft (303d) arranged on the fixed block (303a), and a second shaft hole (303e) provided on the lower mounting block (301b) and cooperating with the adjusting screw (303b) and the limiting shaft (303d).

9. The bracket for vertical motor maintenance according to claim 8, characterized in that: The overall shape of the support block (202a) is arc-shaped, fitting the inner diameter curvature of the upper plate (102).

10. The bracket for vertical motor maintenance according to claim 9, characterized in that: The lower mounting block (301b) is fixedly connected to a set of vertical plates (103).

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