UHPC formwork-honeycomb steel reinforced concrete composite structure wall based on modular construction

By adopting the modular construction of UHPC mold shell-honeycomb steel concrete composite structure in the shear wall structure, the problems of large workload of steel bar binding and difficult to dismantle the mold are solved, the construction efficiency and performance are improved, and the cost is reduced .

CN119122157APending Publication Date: 2024-12-13XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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Patent Information

Application Number
CN202411551339.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

During the construction process, the existing shear wall structure has a large workload of steel bar binding and it is difficult to dismantle the mold on site, resulting in a long construction period and high cost, making it difficult to meet the development needs of new building industrialization.

Method used

UHPC mold shell-honeycomb steel concrete composite structure wall based on modular construction, prefabricated UHPC mold shell doubles as stressed components and casting templates, and internally configured steel, connected by honeycomb H-shaped steel and high-strength bolts, simplifying the steel bar binding process and shortening construction cycle.

Benefits of technology

It improves construction efficiency and structural performance, reduces the area of ​​steel bars and binding workload, enhances earthquake and crack resistance, shortens the construction cycle, and reduces construction costs.

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Abstract

The invention discloses a UHPC (Ultra High Performance Concrete) formwork-honeycomb steel reinforced concrete composite structure wall based on modular construction, which is characterized by comprising a prefabricated UHPC formwork, and honeycomb H-shaped steel, a reinforcement cage and cast-in-place concrete which are positioned in the prefabricated UHPC formwork; honeycomb H-shaped steel is arranged in the height direction of the wall in a full-length mode, and reinforcement cages are arranged on the two sides of the honeycomb H-shaped steel in the horizontal direction. The prefabricated UHPC formwork shell is of a cavity structure with the upper portion and the lower portion open and the side direction closed and is formed by splicing a U-shaped UHPC formwork and a rectangular UHPC formwork or formed by splicing a U-shaped UHPC formwork, a rectangular UHPC formwork and an L-shaped UHPC formwork. The adjacent formworks are connected through the honeycomb H-shaped steel and the high-strength bolts. The wall bearing capacity can be remarkably improved, the steel bar area is effectively reduced, the steel bar binding workload is reduced, the construction period is shortened, meanwhile, the deformation capacity and the energy dissipation capacity of the wall under the earthquake action can be enhanced, components are connected through bolts, construction is convenient and fast, connection is reliable, and wide engineering application prospects are achieved.
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Description

Technical Field

[0001] The invention belongs to the field of building structure design, and in particular relates to a UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction. Background Art

[0002] With the advancement of new building industrialization, traditional construction methods are no longer able to adapt to current development requirements due to problems such as long construction period, difficult to ensure quality, and large pollution on the construction site. Modular construction is a form of construction that is prefabricated in the factory and transported to the site for assembly. Compared with traditional structural forms, modular structures have the advantages of high construction efficiency, high degree of standardization, labor saving, low carbon and environmental protection, safety and reliability, etc., and have shown great development potential in the context of new building industrialization.

[0003] Due to the different building requirements, structural needs, and application scenarios, the key issue of modular construction methods is to develop prefabricated components that are easy to connect, flexible in design, and have good overall performance. At present, most of the shear walls used in engineering applications adopt cast-in-place reinforced concrete shear wall structures. The steel bars in the shear wall are densely reinforced, and the on-site construction has a large workload and difficulty in steel bar binding. The on-site formwork is difficult to support and dismantle, and the construction period is too long, resulting in high winter construction costs for concrete pouring and maintenance. Therefore, it is necessary to develop new high-performance shear wall structures and modular design and construction technologies with good stress performance and fast construction. Summary of the invention

[0004] In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present invention is to provide a UHPC formwork-honeycomb steel-concrete composite structure wall based on modular construction, combining the characteristics of steel-concrete structure and prefabricated composite structure, based on a modular construction method, the prefabricated UHPC formwork is used as a load-bearing element and a casting formwork, so as to solve the problem of difficulty in on-site formwork and demolding. The UHPC formwork is configured with steel sections inside, which has good force-bearing performance, can effectively reduce the steel bar area, and reduce the workload of steel bar binding. The connection method between the components adopts bolt connection, which shortens the construction period and has broad engineering application prospects.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is:

[0006] A UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction, characterized in that it comprises a prefabricated UHPC formwork and a honeycomb H-shaped steel, a steel cage and cast-in-place concrete located inside the formwork; the honeycomb H-shaped steel is arranged along the height direction of the wall, and the steel cage is arranged on both sides of the honeycomb H-shaped steel in the horizontal direction;

[0007] The prefabricated UHPC formwork is a cavity structure that is open at the top and bottom and closed at the side, and is composed of a plurality of U-shaped UHPC templates and a plurality of rectangular UHPC templates, or a plurality of U-shaped UHPC templates, a plurality of rectangular UHPC templates and a plurality of L-shaped UHPC templates; adjacent templates are connected by honeycomb H-shaped steel and high-strength bolts.

[0008] In one embodiment, the splicing sides of the rectangular UHPC formwork, the U-shaped UHPC formwork and the L-shaped UHPC formwork have reserved holes 1 evenly arranged along the height direction of the wall, the flange plate of the honeycomb H-shaped steel has reserved holes 2 corresponding to the reserved holes 1, and the high-strength bolts pass through the reserved holes 1 and the reserved holes 2 to complete the connection between the formwork and the honeycomb H-shaped steel.

[0009] In one embodiment, the adjacent templates are connected by flange plates of honeycomb H-shaped steel, and the upper and lower flange plates of the honeycomb H-shaped steel are connected to the adjacent templates, thereby dividing the interior of the prefabricated UHPC formwork into multiple independent chambers.

[0010] In one embodiment, the rectangular UHPC formwork and the U-shaped UHPC formwork have a plate thickness of 20-50 mm.

[0011] In one embodiment, the center position of the web of the honeycomb H-shaped steel is provided with honeycomb holes arranged at equal intervals along the height direction of the wall.

[0012] In one embodiment, the steel cage includes horizontal steel bars and vertical steel bars, and the horizontal steel bars are multiple rows of steel bars arranged at equal intervals along the height direction of the wall.

[0013] In one embodiment, the high-strength bolts are replaced by rivet bolts and single-sided bolts of the same specification.

[0014] In one embodiment, the cast-in-place concrete is ordinary concrete, high-strength concrete, self-compacting concrete, recycled concrete or radiation-proof concrete.

[0015] In one embodiment, the prefabricated UHPC formwork is a U-shaped cavity structure, which is composed of two U-shaped UHPC templates at both ends and a plurality of rectangular UHPC templates in the middle; or,

[0016] The prefabricated UHPC formwork is an L-shaped cavity structure, which is composed of two U-shaped UHPC templates at both ends, two L-shaped UHPC templates at the corners, and several rectangular UHPC templates between the corners and the ends; or,

[0017] The prefabricated UHPC formwork is a T-shaped cavity structure, which is composed of three U-shaped UHPC templates at three ends, two L-shaped UHPC templates at the corners, and several rectangular UHPC templates between the corners and the ends and between the ends; or,

[0018] The prefabricated UHPC formwork is a cross-shaped cavity structure, which is composed of four U-shaped UHPC templates located at four ends, four L-shaped UHPC templates located at the intersection, and several rectangular UHPC templates located between the intersection and the end.

[0019] In one embodiment, when the prefabricated UHPC formwork is a T-shaped cavity structure or a cross-shaped cavity structure, a reinforcing steel pipe is provided at a corner of the T-shaped cavity structure or in the middle of the cross-shaped cavity.

[0020] The present invention also provides a construction method of the UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction, comprising:

[0021] 1) In the factory, complete the processing of rectangular UHPC formwork, U-shaped UHPC formwork, L-shaped UHPC formwork, honeycomb H-shaped steel and the binding of steel cages, and transport them to the site;

[0022] 2) On site, use high-strength bolts to connect adjacent formwork through the flange plates of honeycomb H-shaped steel to assemble into a prefabricated UHPC formwork of the required shape;

[0023] 3) On site, place the reinforcement cage and complete the cast-in-place concrete construction.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1) Convenient construction

[0026] The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction has a simple structure. The design of the composite structure wall can be adjusted according to the building requirements, structural requirements, and application scenarios, and has the advantage of flexible design. The prefabricated UHPC formwork serves as both a load-bearing element and a casting formwork, solving the problem of difficulty in on-site formwork support and dismantling. Bolts are used to connect the various components, shortening the construction period, making construction convenient, and providing reliable connections.

[0027] 2) Performance Improvement

[0028] The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction adopts UHPC formwork to improve the seismic resistance and crack resistance of the wall, as well as the corrosion resistance and durability. The steel is configured in the concrete to significantly improve the bearing capacity of the wall. At the same time, it can also enhance the deformation capacity and energy consumption capacity of the wall under earthquake action, thereby improving the safety performance of the structure.

[0029] 3) Economic benefits

[0030] The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction adopts the concept of partial prefabrication and partial assembly. The UHPC formwork and other components are prefabricated in the factory, and only the concrete pouring needs to be connected on site, which shortens the construction period. After reasonable optimization, the material cost can be the same as or even lower than that of the reinforced concrete solution. Considering the construction cost and the shortened construction period, it has good economic benefits.

[0031] In general, a UHPC formwork-honeycomb steel-concrete composite structure wall based on modular construction combines the characteristics of steel-concrete structure and prefabricated composite structure. The prefabricated UHPC formwork serves as a load-bearing element and a casting formwork, solving the problem of difficulty in on-site formwork and demolding. The width of the composite structure wall can be adjusted according to building requirements, structural requirements, and application scenarios, and has the advantage of flexible design. The honeycomb H-shaped steel is set inside the UHPC formwork, which can effectively reduce the area of ​​steel bars, reduce the workload of steel bar binding, shorten the construction period, and also enhance the deformation capacity and energy consumption capacity of the wall under earthquake action. The components are connected by bolts, which is convenient to construct and reliable, and has broad prospects for engineering applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is an overall schematic diagram of the UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction of the present invention.

[0033] Figure 2 It is an overall schematic diagram of a local wall in the present invention.

[0034] Figure 3 It is an overall schematic diagram of the honeycomb H-shaped steel in the present invention.

[0035] Figure 4 It is an overall schematic diagram of the rectangular UHPC template in the present invention.

[0036] Figure 5 It is an overall schematic diagram of the U-shaped UHPC template in the present invention.

[0037] Figure 6 It is an overall schematic diagram of the L-shaped UHPC template in the present invention.

[0038] Figure 7 It is an overall schematic diagram of a prefabricated UHPC formwork with a straight-line cavity structure in an embodiment of the present invention.

[0039] Figure 8 It is an overall schematic diagram of a prefabricated UHPC formwork with an L-shaped cavity structure in an embodiment of the present invention.

[0040] Fig. 9It is an overall schematic diagram of a prefabricated UHPC formwork with a cross-shaped cavity structure in an embodiment of the present invention.

[0041] Icons: 1-prefabricated UHPC formwork; 2-honeycomb H-shaped steel; 3-reinforcement cage; 4-cast-in-place concrete; 5-high-strength bolts; 6-rectangular UHPC formwork; 7-U-shaped UHPC formwork; 8-reserved hole one; 9-flange plate; 10-web plate; 11-honeycomb hole; 12-reserved hole two; 13-horizontal steel bars; 14-vertical steel bars; 15-L-shaped UHPC formwork; 16-honeycomb T-shaped steel; 17-reinforced steel pipe. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0043] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0044] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0045] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the product is usually placed when in use. These are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0046] Existing modular walls often cannot meet the dual requirements of convenient construction and structural performance. To this end, an embodiment of the present invention provides a UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction, such as Figure 1 and Figure 2As shown, it mainly includes a prefabricated UHPC formwork 1, a honeycomb H-shaped steel 2, a steel cage 3 and cast-in-place concrete 4. The honeycomb H-shaped steel 2, the steel cage 3 and the cast-in-place concrete 4 are all located inside the prefabricated UHPC formwork 1. Among them, the prefabricated UHPC formwork 1, the honeycomb H-shaped steel 2 and the steel cage 3 are factory prefabricated parts, and the cast-in-place concrete 4 is a site-cast part.

[0047] The prefabricated UHPC formwork 1 is a cavity structure that is open at the top and bottom and closed at the sides. The honeycomb H-shaped steel 2 is arranged along the height direction of the wall, and its upper and lower flange plates 9 are both in close contact with the inner wall of the prefabricated UHPC formwork 1 and are connected and fastened by high-strength bolts 5, dividing the interior of the prefabricated UHPC formwork 1 into multiple independent chambers. The steel cage 3 is arranged on both sides of the honeycomb H-shaped steel 2 in the horizontal direction, that is, arranged in each independent chamber.

[0048] According to the building requirements, structural requirements, application scenarios, etc., the prefabricated UHPC formwork 1 of the present invention can be designed into various shapes. In the wall, the prefabricated UHPC formwork 1 is used as a casting template and a force-bearing element at the same time, and there is no need to remove the formwork. At the same time, the various structural components are connected with high-strength bolts 5, which is convenient and reliable. The prefabricated UHPC formwork 1 uses UHPC, and the seismic resistance, crack resistance, corrosion resistance and durability of the wall can be guaranteed. The steel concrete is used inside, which can ensure the bearing capacity of the wall, and can also enhance the deformation capacity and energy consumption capacity of the wall under the action of earthquake.

[0049] The honeycomb H-shaped steel 2 used in the present invention is as follows Figure 3 As shown, honeycomb holes 11 are arranged on the web 10. The honeycomb holes 11 can be arranged in a single row and arranged at equal intervals in the center of the web 10 along the height direction of the wall. Through this design, the weight can be reduced while ensuring the structural performance. A plurality of reserved holes 12 are arranged on the upper and lower flange plates 9 of the honeycomb H-shaped steel 2. The reserved holes 12 are used to penetrate the high-strength bolts 5 to achieve the connection between the honeycomb H-shaped steel 2 and the prefabricated UHPC formwork 1.

[0050] Reference again Figure 2 In the present invention, the steel cage 3 includes horizontal steel bars 13 and vertical steel bars 14, wherein the horizontal steel bars 13 are multiple rows of steel bars arranged at equal intervals along the height direction of the wall. The vertical steel bars 14 are tied to the horizontal steel bars 13 and can be arranged throughout the length of the prefabricated UHPC formwork 1.

[0051] The present invention adopts high-strength bolts 5 to ensure good connection effect and wall performance. In some embodiments, the high-strength bolts 5 can also be replaced by rivet bolts, single-side bolts, etc. of the same specifications.

[0052] The cast-in-place concrete 4 of the present invention can be selected according to the engineering requirements, for example, it can be ordinary concrete, high-strength concrete, self-compacting concrete, recycled concrete or radiation-proof concrete.

[0053] As mentioned above, the prefabricated UHPC formwork 1 of the present invention can be designed into various shapes. In order to facilitate assembly, the present invention designs several template units, such as Figure 4 , Figure 5 and Figure 6 As shown, they are rectangular UHPC templates 6, U-shaped UHPC templates 7 and L-shaped UHPC templates 15. The prefabricated UHPC formwork 1 can be composed of a plurality of U-shaped UHPC templates 7 and a plurality of rectangular UHPC templates 6, or can be composed of a plurality of U-shaped UHPC templates 7, a plurality of rectangular UHPC templates 6 and a plurality of L-shaped UHPC templates 15. Preferably, the honeycomb H-shaped steel 2 of the present invention is used to be arranged at the joints of adjacent templates, and the adjacent templates are connected by high-strength bolts 5. Further preferably, the joints of adjacent templates correspond to the webs of the honeycomb H-shaped steel 2, and the high-strength bolts 5 pass through the flange plate 9 and the template to connect the adjacent templates to the honeycomb H-shaped steel 2.

[0054] like Figure 4 As shown, the rectangular UHPC template 6 is a rectangular plate with a thickness of 20-50 mm. The left and right sides are splicing sides, and reserved holes 8 are evenly arranged along the height direction, and the height direction is the height direction of the wall.

[0055] like Figure 5 As shown, the U-shaped UHPC template 7 is composed of three rectangular plates, the plate thickness is 20-50mm, and the top view shape is "U-shaped", one side of the first rectangular plate is connected to one side of the second rectangular plate, and preferably vertically connected, and the other side of the second rectangular plate is connected to one side of the third rectangular plate, and preferably vertically connected. The first rectangular plate and the third rectangular plate are located on the same side of the second rectangular plate, and the two are parallel and have equal areas. The side of the first rectangular plate and the third rectangular plate away from the second rectangular plate is the splicing side, and reserved holes 8 are evenly arranged along the height direction on the splicing side, and its height direction is the height direction of the wall.

[0056] like Figure 6 As shown, the L-shaped UHPC template 15 is composed of two rectangular plates, the plate thickness is 20-50mm, and the top view shape is "L-shaped", and one side of the first rectangular plate is connected to one side of the second rectangular plate, and preferably connected vertically. The side of the first rectangular plate away from the second rectangular plate and the side of the second rectangular plate away from the first rectangular plate are the splicing sides, and the splicing sides are evenly arranged with reserved holes 8 along the height direction, and the height direction is the height direction of the wall.

[0057] The above-mentioned reserved hole 1 8 corresponds to the reserved hole 2 12 on the flange plate 9 of the honeycomb H-shaped steel 2, and the high-strength bolt 5 passes through the reserved hole 1 8 and the reserved hole 2 12, that is, the connection between the corresponding template and the honeycomb H-shaped steel 2 is realized. That is, the adjacent templates are connected by the flange plate 9 of the honeycomb H-shaped steel 2, and the upper and lower flange plates 9 of the honeycomb H-shaped steel 2 are connected to the adjacent templates, so that the honeycomb H-shaped steel 2 is fully supported in the prefabricated UHPC formwork 1.

[0058] exist Figure 7 In the embodiment shown, the prefabricated UHPC formwork 1 is a straight-line cavity structure, that is, the top view is a "rectangular frame", thereby forming a flat wall. The prefabricated UHPC formwork 1 of this embodiment is composed of two U-shaped UHPC templates 7 with two U-mouths facing each other at the horizontal ends and a plurality of rectangular UHPC templates 6 located in the middle. The figure shows the splicing form of the U-shaped UHPC template 7 and a rectangular UHPC template 6. The high-strength bolts 5 pass through the reserved holes 1 8 and the reserved holes 2 12 to connect one flange plate 9 of the honeycomb H-shaped steel 2 to the U-shaped UHPC template 7 and the rectangular UHPC template 6. Obviously, on the other splicing side of the U-shaped UHPC template 7, high-strength bolts 5 are also used to pass through the reserved holes 1 8 and the reserved holes 2 12 to connect the other flange plate 9 of the honeycomb H-shaped steel 2 to another rectangular UHPC template 6.

[0059] exist Figure 8 In the embodiment shown, the prefabricated UHPC formwork 1 is an L-shaped cavity structure, that is, the top view is an "L-shaped frame", thereby forming an L-shaped wall. The prefabricated UHPC formwork 1 of this embodiment is composed of two U-shaped UHPC templates 7 located at both ends, two L-shaped UHPC templates 15 located at the corners, and a number of rectangular UHPC templates 6 located between the corners and the ends. The two L-shaped UHPC templates 15 at the corners are of different sizes, with the larger size located at the outer corner and the smaller size located at the inner corner. On each splicing side, the high-strength bolt 5 passes through the reserved hole 1 8 and the reserved hole 2 12 to connect the corresponding templates.

[0060] Furthermore, in this embodiment, the two honeycomb H-shaped steels 2 near the corners can be replaced with honeycomb T-shaped steels 16. In this case, the size of the L-shaped UHPC template 15 at the outer corner is small, while the size of the L-shaped UHPC template 15 at the inner corner is large. The upper flange plate of the honeycomb T-shaped steel 16 is spliced ​​with the L-shaped UHPC template 15 at the outer corner and the adjacent rectangular UHPC template 6. At the inner corner, the extended size of the L-shaped UHPC template 15 is the size of a rectangular UHPC template 6, and one less rectangular UHPC template 6 can be used. The web of the honeycomb T-shaped steel 16 is on top of the L-shaped UHPC template 15 at the inner corner.

[0061] exist Fig. 9In the embodiment shown, the prefabricated UHPC formwork 1 is a cross-shaped cavity structure, that is, the top view is a "cross-shaped frame", thereby forming a cross-shaped wall. The prefabricated UHPC formwork 1 of this embodiment is composed of four U-shaped UHPC templates 7 located at the four ends, four L-shaped UHPC templates 15 located at the intersection, and a number of rectangular UHPC templates 6 located between the intersection and the end. On each splicing side, high-strength bolts 5 pass through the reserved hole 1 8 and the reserved hole 2 12 to connect the corresponding templates. In order to improve the strength at the node, a full-length reinforcing steel pipe 17 can be set in the middle of the cross-shaped cavity.

[0062] Furthermore, the prefabricated UHPC formwork 1 of the present invention can also be a T-shaped cavity structure, that is, the top view is a "T-shaped frame", thereby forming a T-shaped wall. It is composed of three U-shaped UHPC templates 7 located at three ends, two L-shaped UHPC templates 15 located at the corners, and several rectangular UHPC templates 6 located between the corners and the ends and between the ends. On each splicing side, high-strength bolts 5 pass through the reserved hole 1 8 and the reserved hole 2 12 to connect the corresponding templates. In order to improve the strength at the node, a full-length reinforcing steel pipe 17 can be set at the corner of the T-shaped cavity structure.

[0063] The present invention provides a construction method for a UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction, comprising:

[0064] 1. In the factory, the rectangular UHPC formwork 6, U-shaped UHPC formwork 7, L-shaped UHPC formwork 15, honeycomb H-shaped steel 2 and the steel cage 3 are processed and tied, and then transported to the site;

[0065] 2. On site, adjacent formworks are connected by high-strength bolts 5 through the flange plates 9 of the honeycomb H-shaped steel 2 to assemble into a prefabricated UHPC formwork 1 of a desired shape;

[0066] 3. On site, place the steel cage 3 and complete the construction of cast-in-place concrete 4.

[0067] In summary, the present invention combines the characteristics of steel-concrete structure and prefabricated composite structure. The prefabricated UHPC formwork serves as a load-bearing element and a casting formwork, which solves the problem of difficulty in on-site formwork and dismantling. The steel is arranged in the concrete, which significantly improves the bearing capacity of the wall, can effectively reduce the steel bar area, reduce the workload of steel bar binding, shorten the construction period, and also enhance the deformation capacity and energy consumption capacity of the wall under the action of earthquake. The components are connected by bolts, which is convenient to construct and reliable in connection, and has broad engineering application prospects.

Claims

1. A UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction, characterized in that: It comprises a prefabricated UHPC formwork (1) and a honeycomb H-shaped steel (2), a steel cage (3) and cast-in-place concrete (4) located therein; the honeycomb H-shaped steel (2) is arranged along the entire length of the wall height direction, and the steel cage (3) is arranged on both sides of the honeycomb H-shaped steel (2) in the horizontal direction; The prefabricated UHPC formwork (1) is a cavity structure that is open at the top and bottom and closed at the side, and is composed of a plurality of U-shaped UHPC templates (7) and a plurality of rectangular UHPC templates (6) spliced ​​together, or a plurality of U-shaped UHPC templates (7), a plurality of rectangular UHPC templates (6) and a plurality of L-shaped UHPC templates (15) spliced ​​together; adjacent templates are connected by honeycomb H-shaped steel (2) and high-strength bolts (5).

2. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The splicing sides of the rectangular UHPC template (6), the U-shaped UHPC template (7) and the L-shaped UHPC template (15) are provided with reserved holes (8) evenly arranged along the height direction of the wall, the flange plate (9) of the honeycomb H-shaped steel (2) is provided with reserved holes (12) corresponding to the reserved holes (8), and the high-strength bolts (5) pass through the reserved holes (8) and the reserved holes (12) to complete the connection between the template and the honeycomb H-shaped steel (2).

3. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The adjacent templates are connected via the flange plates (9) of the honeycomb H-shaped steel (2), and the upper and lower flange plates (9) of the honeycomb H-shaped steel (2) are connected to the adjacent templates, thereby dividing the interior of the prefabricated UHPC formwork (1) into a plurality of independent chambers.

4. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The rectangular UHPC template (6) and the U-shaped UHPC template (7) have a plate thickness of 20-50 mm, and the center position of the web (10) of the honeycomb H-shaped steel (2) is provided with honeycomb holes (11) arranged at equal intervals along the height direction of the wall.

5. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The steel cage (3) comprises horizontal steel bars (13) and vertical steel bars (14); the horizontal steel bars (13) are multiple rows of steel bars arranged at equal intervals along the height direction of the wall.

6. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The high-strength bolts (5) are replaced by pull rivet bolts and single-side bolts of the same specification.

7. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The cast-in-place concrete (4) is ordinary concrete, high-strength concrete, self-compacting concrete, recycled concrete or radiation-proof concrete.

8. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 1 is characterized in that: The prefabricated UHPC formwork (1) is a straight-line cavity structure, which is composed of two U-shaped UHPC templates (7) located at both ends and a plurality of rectangular UHPC templates (6) located in the middle; or, The prefabricated UHPC formwork (1) is an L-shaped cavity structure, which is composed of two U-shaped UHPC templates (7) located at both ends, two L-shaped UHPC templates (15) located at the corners, and a plurality of rectangular UHPC templates (6) located between the corners and the ends; or, The prefabricated UHPC formwork (1) is a T-shaped cavity structure, which is composed of three U-shaped UHPC templates (7) located at three ends, two L-shaped UHPC templates (15) located at the corners, and a plurality of rectangular UHPC templates (6) located between the corners and the ends and between the ends; or, The prefabricated UHPC formwork (1) is a cross-shaped cavity structure, which is composed of four U-shaped UHPC templates (7) located at four ends, four L-shaped UHPC templates (15) located at the intersection, and a plurality of rectangular UHPC templates (6) located between the intersection and the end.

9. The UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to claim 8 is characterized in that: When the prefabricated UHPC formwork (1) is a T-shaped cavity structure or a cross-shaped cavity structure, a reinforcing steel pipe (17) is provided at a corner of the T-shaped cavity structure or in the middle of the cross-shaped cavity.

10. The construction method of the UHPC formwork-honeycomb steel concrete composite structure wall based on modular construction according to any one of claims 1 to 9, characterized in that: include: 1) In the factory, the rectangular UHPC formwork (6), the U-shaped UHPC formwork (7), the L-shaped UHPC formwork (15), the honeycomb H-shaped steel (2) and the steel cage (3) are processed and tied, and then transported to the site; 2) On site, adjacent formworks are connected by high-strength bolts (5) through the flange plates (9) of the honeycomb H-shaped steel (2) to assemble a prefabricated UHPC formwork (1) of a desired shape; 3) On site, the reinforcement cage (3) is placed and the construction of cast-in-place concrete (4) is completed.

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