Crop straw hydrolysis softener
By adopting a multi-stage telescopic rod and movable block combination structure in the straw hydrolysis softener, combining the S-type channel and hydraulic spray threshold, the problems of long-term straw hydrolysis process and uneven stirring in the prior art are solved, and straw and hydrolysis are achieved Full contact and efficient hydrolysis of liquids.
Patent Information
- Application Number
- CN202411667666.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Due to the lack of an effective crushing mechanism, the existing straw hydrolysis softener has too long hydrolysis process, low recycling efficiency, and uneven stirring, which affects the full contact between the straw and the hydrolyzed liquid.
A crop straw hydrolysis softener was designed, using a combined structure of multi-stage telescopic rods, movable blocks and broken blocks. The straw is fully crushed and extruded through the S-type channel and hydraulic system, combining the S-type channel structure of the stirring component and Hydraulic spray valve ensures sufficient contact and stirring of the straw and the hydrolyzed liquid.
The efficiency and uniformity of straw hydrolysis are significantly improved, the hydrolysis time is shortened, the straw is fully contacted and reacted with the hydrolyzed liquid, and the recycling efficiency is improved.
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Figure CN119140047A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to straw hydrolysis, and more specifically, particularly relates to a crop straw hydrolysis softener. Background Art
[0002] Straw is a general term for the stems, leaves and spikes of mature crops. It usually refers to the remaining part of wheat, rice, corn, potatoes, rapeseed, cotton, sugarcane and other crops, usually coarse grains, after harvesting seeds. More than half of the products of crop photosynthesis are present in straw, which is rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter. However, the existing straw hydrolysis technology has the following defects: In the prior art, the straw hydrolysis softener lacks a corresponding crushing mechanism, which results in a long hydrolysis process, greatly limiting the recovery efficiency; and the crushed straw is not in sufficient contact with the hydrolysis liquid, thus affecting the hydrolysis reaction of the hydrolysis liquid on the straw; In the prior art, when the straw hydrolyzer is stirring, a single stirring rod is used for stirring, so that the stirring can only be performed in one direction, resulting in uneven stirring.
[0003] Therefore, in view of this, the existing structure and defects are studied and improved, and a crop straw hydrolyzer softener is provided to achieve a more practical and valuable purpose. Summary of the invention
[0004] The invention provides a crop straw hydrolyzing and softening device, which is used to overcome the above-mentioned defects in the prior art.
[0005] The purpose and effect of the crop straw hydrolyzer and softener of the present invention are achieved by the following specific technical means: A crop straw hydrolyzer and softener comprises a tank body, a tank cover is installed at the upper end of the tank body, a base is installed at the lower end of the tank body, an inlet is provided on one side of the upper part of the tank cover, a driver is provided in the middle of the upper part of the tank cover, a cylinder is provided at the output end of the driver, an annular box is fixedly provided on the inner wall of the tank body, an annular hydrolysis chamber is provided inside the tank body through the cylinder and separated from the annular box, a crushing assembly is provided on the upper part of the annular hydrolysis chamber, a stirring assembly is provided on the lower part of the annular hydrolysis chamber, and a discharge valve is provided on one side of the lower part of the base; the crushing assembly comprises a plurality of first conical cylinders and a plurality of second conical cylinders, the plurality of first conical cylinders are fixed vertically at intervals on the outer side of the upper part of the cylinder, and the plurality of second conical cylinders are fixed vertically at intervals on the outer side of the upper part of the cylinder. The second conical cylinders are vertically fixed at intervals on the upper inner side of the annular box, each of the first conical cylinders is staggered with the second conical cylinders, a plurality of movable blocks are provided on the outer wall of each of the first conical cylinders, a first elastic member is provided on the lower side of each of the movable blocks, a crushing block is provided on the lower side of each of the first elastic members, a first slide plate is provided for sliding inside each of the movable blocks, two push rods are connected between one side of each of the first slide plates and one side of the first elastic member, a second elastic member is provided between one side of each of the first slide plates and one side of the inner side of the movable block, a first annular cavity is provided in the side wall of each of the second conical cylinders, and each of the first annular cavity is communicated with the interior of the annular box.
[0006] A further technical solution is that a T-shaped slider is fixedly provided on the upper end of each movable block, a push rod is slidingly provided inside each T-shaped slider, one end of the push rod is fixedly connected to one side of the first slide plate, a plurality of slide grooves are provided on the outer wall of each first conical cylinder, each T-shaped slider slides in the slide groove, a guide block is fixedly provided on one side of each slide groove, the other end of each push rod is in sliding contact with an inclined surface on one side of the guide block, and a fixing rod is fixedly connected between each two adjacent movable blocks.
[0007] A further technical solution is that each of the first elastic parts is in a triangular structure, the interior of each of the second elastic parts is interconnected with the interior of the first elastic part and is provided with a connecting channel, a plurality of pairs of multi-stage telescopic rods are obliquely fixedly provided on the outer side of the cylinder, a first spring is connected between one side of each T-shaped slider and one side of the slide groove, a sealing cover is installed on the inlet, a control box is provided on the outside of the tank body, and a plurality of support rods are provided at the lower part of the base.
[0008] A further technical solution is that a plurality of first partitions are fixedly provided on the inner upper side of the cylinder, a plurality of first hydraulic chambers are separated on the inner upper side of the cylinder by the plurality of first partitions, a piston plate is vertically slidably provided inside each of the first hydraulic chambers, an electric telescopic rod is fixedly provided on the inner lower side of the cylinder, a movable tube is fixedly provided on the protruding end of the electric telescopic rod, the movable tube is fixedly connected to the plurality of piston plates, a plurality of spray valves are provided on the outer side of each of the first hydraulic chambers, and each of the spray valves is aligned with the inner wall of the first conical cylinder.
[0009] A further technical solution is that a second partition is fixedly provided on the inner lower side of the cylinder, and a second hydraulic chamber is separated by the second partition on the inner lower side of the cylinder, each of the first hydraulic chambers is connected to the interior of the movable tube and is provided with a first one-way valve, and each of the second hydraulic chambers is connected to the interior of the movable tube and is provided with a second one-way valve.
[0010] A further technical solution is that a liquid inlet valve is provided in the middle of the lower part of the base, the liquid inlet valve and the second hydraulic chamber are connected to each other by a circular tube, a circular plate is fixed to the outer side of the upper end of the circular tube, the outer side of the circular tube is in sliding contact with the second partition, and the interior of the annular box is connected to the outside of the tank body by an air inlet valve.
[0011] A further technical solution is that the stirring assembly includes a plurality of third conical cylinders and a plurality of fourth conical cylinders, wherein the plurality of third conical cylinders are vertically fixed at intervals on the lower outer side of the cylinder, and the plurality of fourth conical cylinders are vertically fixed at intervals on the lower inner side of the annular box, and each of the third conical cylinders is staggered with the fourth conical cylinder.
[0012] A further technical solution is that a rotating shaft is rotatably provided on the outer wall of each of the third conical cylinders, a plurality of first stirring plates are fixedly provided on the outer side of each of the rotating shafts, a third elastic member is provided at one end of each of the rotating shafts, a second stirring plate is provided on one side of each of the third elastic members, an annular plate is fixedly provided on the outer side of the other end of each of the rotating shafts, and each of the annular plates slides in an annular manner in the third conical cylinder.
[0013] According to a further technical solution, two shovel blocks are respectively provided at both ends of each second stirring plate, two connecting rods are respectively fixedly provided on the side where each pair of the shovel blocks are close to each other, two second slide plates are respectively fixedly provided on the end where each pair of the connecting rods are close to each other, a second spring is connected between the sides where each pair of the second slide plates are close to each other, and the interior of the third elastic member is interconnected with the interior of the second stirring plate.
[0014] A further technical solution is that a sliding rod is slidably provided on one side of the inner part of each rotating shaft, a pressure plate is fixedly provided on one end of each sliding rod, each pressure plate is in sliding contact with the rotating shaft, a plurality of cavities are provided in the outer wall of each third conical cylinder, a fixing plate is fixedly provided inside each of the cavities, a plurality of protrusions are fixedly provided on one side of each fixing plate, the other end of each sliding rod is in sliding contact with one side of the fixing plate, and the other end of each sliding rod is in sliding contact with the outer side of the protrusion.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The crop straw hydrolyzer and softener of the present invention has a first conical tube and a second conical tube, and the upper part of the annular hydrolysis chamber is staggeredly distributed through a plurality of first conical tubes and a plurality of second conical tubes, so that the upper part of the annular hydrolysis chamber is in an S-shaped channel structure, so as to extend the travel of the straw in the upper part of the annular hydrolysis chamber, which is conducive to fully crushing the straw. Then, through the arrangement of the movable block, the first elastic member, and the crushing block, the first conical tube rotates to drive the plurality of movable blocks and the crushing block to rotate, and the first elastic member is in a triangular structure, so that the straw enters between the crushing block and the inner wall of the second conical tube, thereby gradually strengthening the extrusion and crushing effect on the straw. Then, through the setting of the push rod, the guide block, the first slide plate and the push rod, the control system controls several pairs of multi-stage telescopic rods to extend, and the extension of the multi-stage telescopic rods pushes the two movable blocks and the fixed rod to move, and the movement of the movable block drives the T-shaped slider to slide in the slide groove, and the sliding of the T-shaped slider drives the push rod to move; one end of the push rod is in sliding contact with the inclined surface of one side of the guide block, so that the push rod slides in the T-shaped slider under the guidance of the guide block; the sliding of the push rod pushes the first slide plate to move, and the movement of the first slide plate pushes the two push rods and the first elastic member and the crushing block to move, so as to continuously reduce the distance between the crushing block and the inner wall of the second conical cylinder, which is conducive to continuously improving the effect of squeezing and crushing the straw. Finally, through the setting of the second elastic member and the connecting channel, the first slide plate moves to extrude and deform the second elastic member, so that the solution in the second elastic member enters the first elastic member through the connecting channel, causing the first elastic member to expand. The expansion of the first elastic member further pushes the second conical tube to move, so as to further reduce the distance between the crushing block and the inner wall of the second conical tube, further improve the effect of squeezing and crushing the straw, and facilitate the full contact between the straw and the hydrolysis liquid, thereby improving the efficiency of straw hydrolysis.
[0016] The crop straw hydrolyzer and softener of the present invention, through the arrangement of the first hydraulic chamber, the piston plate, and the spray valve, the movable tube moves downward, the piston plate moves downward, and the piston plate moves downward to spray the hydrolysis liquid in the first hydraulic chamber through a plurality of spray valves, which is conducive to making the straw in the first conical cylinder move upward and tilted, reducing the accumulation of straw in the first conical cylinder; and making the straw fully contact with the hydrolysis liquid, which is conducive to improving the efficiency of straw hydrolysis. Then, through the arrangement of the annular box, water vapor enters the annular box, and the water vapor in the annular box heats and softens the straw in the annular hydrolysis chamber. Finally, the second conical cylinder, the first annular chamber, the fourth conical cylinder, and the second annular chamber are arranged, and the water vapor in the annular box is distributed into the first annular chambers of the plurality of second conical cylinders and the second annular chambers of the plurality of fourth conical cylinders, so as to fully contact the straw in the annular hydrolysis chamber, which is conducive to fully heating and softening the straw, so as to improve the hydrolysis of the straw.
[0017] The crop straw hydrolyzer and softener of the present invention, through the arrangement of the third conical cylinder and the fourth conical cylinder, the third conical cylinders and the fourth conical cylinders are staggered and distributed, so that the lower part of the annular hydrolysis chamber forms an S-shaped channel, so as to extend the travel of the straw and the hydrolysis solution in the annular hydrolysis chamber, which is conducive to the straw and the hydrolysis solution being fully contacted, and the effect of straw hydrolysis is improved. Then, through the arrangement of the rotating shaft, the first stirring plate and the second stirring plate, the rotation of the plurality of rotating shafts, the first stirring plate and the second stirring plate cooperates with the revolution of the plurality of rotating shafts, the first stirring plate and the second stirring plate around the center of the cylinder, so as to fully stir and mix the straw and the hydrolysis solution in the annular hydrolysis chamber, which is conducive to improving the stirring effect of the stirring component on the straw and the hydrolysis solution, so that the straw and the hydrolysis solution are fully contacted, and the effect of straw hydrolysis is improved. Then, through the arrangement of the slide bar, the fixed plate, the protrusion, and the third elastic member, the rotation of the rotating shaft drives the slide bar to rotate around the center of the rotating shaft, and one end of the slide bar slides in contact with the outer sides of the plurality of protrusions, so that the slide bar slides in the rotating shaft under the guidance of the protrusions; the movement of the slide bar pushes the pressing plate, the third elastic member, and the second stirring plate to move, and the movement of the second stirring plate cooperates with the fourth conical tube to be fixed, so as to squeeze and grind the straw, which is conducive to making the straw fully contact with the hydrolysis solution. Finally, through the arrangement of the second spring, the second slide plate, the connecting rod, and the shovel block, during the rotation of the rotating shaft, the plurality of protrusions slide in contact with one end of the slide bar, and under the elastic force of the second spring, the two shovel blocks are alternately moved away from and close to each other, so as to fully remove the straw adsorbed on the inner wall of the fourth conical tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is an isometric structural schematic diagram of the present invention; Figure 2 It is a front view structural schematic diagram of the present invention; Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle; Figure 4 for Figure 3 A schematic diagram of the structure of the partial enlarged view at C in the middle; Figure 5 for Figure 3 The structural schematic diagram of the local enlarged view at D in the middle; Figure 6 for Figure 5 The structural schematic diagram of the local enlarged view at E in the middle; Figure 7 It is a right view structural schematic diagram of the present invention; Figure 8 for Figure 7 Schematic diagram of the cross-sectional structure at the middle BB; Fig. 9 for Figure 8 The structural schematic diagram of the local enlarged view at F in the middle; Fig.10 for Fig. 9 A schematic diagram of the structure of the local enlarged view at G in the middle; Fig.11 for Fig. 9 Schematic diagram of the structure of the local enlarged view at H in the middle.
[0021] Description of reference numerals: Tank body 10, base 11, tank cover 12, support rod 13, control box 14, driver 15, sealing cover 16, inlet 17, discharge valve 18, liquid inlet valve 19, round tube 20, round plate 21, first partition plate 22, first hydraulic chamber 23, piston plate 24, second partition plate 25, second hydraulic chamber 26, electric telescopic rod 27, movable tube 28, first one-way valve 29, second one-way valve 30, spray valve 31, annular box 32, air inlet valve 33, cylinder 34, first conical cylinder 35, movable block 36, first elastic member 37, crushing block 38, T-shaped slider 39, push rod 40, Guide block 41, first spring 42, first slide plate 43, push rod 44, second elastic member 45, connecting channel 46, fixing rod 47, second conical cylinder 48, first annular cavity 49, multi-stage telescopic rod 50, third conical cylinder 51, fourth conical cylinder 52, second annular cavity 53, rotating shaft 54, first stirring plate 55, second stirring plate 56, shovel block 57, cavity 58, third elastic member 59, slide rod 60, fixing plate 61, protrusion 62, annular plate 63, pressing plate 64, second slide plate 65, connecting rod 66, second spring 67, annular hydrolysis cavity 68, slide groove 69. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] As attached Figure 1 To Attachment Fig.11 As shown: The invention provides a crop straw hydrolysis softener.
[0026] See attached Figure 1 To Attachment Fig.11 , comprising a tank body 10, a tank cover 12 is installed at the upper end of the tank body 10, a base 11 is installed at the lower end of the tank body 10, an inlet 17 is provided on one side of the upper part of the tank cover 12, a driver 15 is provided in the middle of the upper part of the tank cover 12, a cylinder 34 is provided at the output end of the driver 15, an annular box 32 is fixedly provided on the inner wall of the tank body 10, an annular hydrolysis chamber 68 is provided inside the tank body 10 separated from the annular box 32 by the cylinder 34, a crushing assembly is provided at the upper part of the annular hydrolysis chamber 68, a stirring assembly is provided at the lower part of the annular hydrolysis chamber 68, and a discharge valve 18 is provided on one side of the lower part of the base 11; the crushing assembly comprises a plurality of first conical cylinders 35 and a plurality of second conical cylinders 48, the plurality of first conical cylinders 35 are vertically spaced and fixed on the upper outer side of the cylinder 34, and the plurality of second conical cylinders 48 are vertically spaced and fixed on the upper outer side of the cylinder 34, and the plurality of second conical cylinders 48 are vertically spaced and fixed on the upper outer side of the cylinder 34. The shaped cylinders 48 are vertically spaced and fixed on the upper inner side of the annular box 32, and each first conical cylinder 35 is staggered with the second conical cylinder 48. A plurality of movable blocks 36 are provided on the outer wall of each first conical cylinder 35, and a first elastic member 37 is provided on the lower side of each movable block 36, and a crushing block 38 is provided on the lower side of each first elastic member 37. A first slide plate 43 is slidably provided inside each movable block 36, and two push rods 44 are connected between one side of each first slide plate 43 and one side of the first elastic member 37, and a second elastic member 45 is provided between one side of each first slide plate 43 and one side of the inner side of the movable block 36. A first annular cavity 49 is provided in the side wall of each second conical cylinder 48, and each first annular cavity 49 is communicated with the interior of the annular box 32.
[0027] Preferably, see Attachment Figure 3 , Attachment Figure 5 , Attachment Figure 6 A T-shaped slider 39 is fixedly provided at the upper end of each movable block 36, and a push rod 40 is slidably provided inside each T-shaped slider 39, one end of the push rod 40 is fixedly connected to one side of the first slide plate 43, and a plurality of slide grooves 69 are provided in the outer wall of each first conical cylinder 35, and each T-shaped slider 39 slides in the slide groove 69, and a guide block 41 is fixedly provided on one side of each slide groove 69, and the other end of each push rod 40 is in sliding contact with the inclined surface of one side of the guide block 41, and a fixing rod 47 is fixedly connected between each two adjacent movable blocks 36.
[0028] Preferably, see Attachment Figure 1 To Attachment Figure 3 , Attachment Figure 5 , Attachment Figure 6Each first elastic member 37 is in a triangular structure, the interior of each second elastic member 45 is connected to the interior of the first elastic member 37 and is provided with a connecting channel 46, a plurality of pairs of multi-stage telescopic rods 50 are obliquely fixedly provided on the outer side of the cylinder 34, a first spring 42 is connected between one side of each T-shaped slider 39 and one side of the slide groove 69, a sealing cover 16 is installed on the inlet 17, a control box 14 is provided on the outside of the tank body 10, and a plurality of support rods 13 are provided at the lower part of the base 11.
[0029] Preferably, see Attachment Figure 3 To Attachment Figure 4 A plurality of first partitions 22 are fixedly provided on the inner upper side of the cylinder 34, and a plurality of first hydraulic chambers 23 are separated by the plurality of first partitions 22 on the inner upper side of the cylinder 34. A piston plate 24 is vertically slidably provided inside each first hydraulic chamber 23. An electric telescopic rod 27 is fixedly provided on the inner lower side of the cylinder 34, and a movable tube 28 is fixedly provided on the extended end of the electric telescopic rod 27. The movable tube 28 is fixedly connected to the plurality of piston plates 24. A plurality of spray valves 31 are provided on the outer side of each first hydraulic chamber 23, and each spray valve 31 is aligned with the inner wall of the first conical cylinder 35.
[0030] Preferably, see Attachment Figure 3 To Attachment Figure 4 A second partition plate 25 is fixedly provided on the lower inner side of the cylinder 34, and a second hydraulic chamber 26 is separated from the lower inner side of the cylinder 34 by the second partition plate 25. Each first hydraulic chamber 23 is connected to the interior of the movable tube 28 and is provided with a first one-way valve 29, and the second hydraulic chamber 26 is connected to the interior of the movable tube 28 and is provided with a second one-way valve 30.
[0031] Preferably, see Attachment Figure 3 To Attachment Figure 4 A liquid inlet valve 19 is provided in the middle of the lower part of the base 11. The liquid inlet valve 19 and the second hydraulic chamber 26 are connected to each other by a round tube 20. A round plate 21 is fixed to the outer side of the upper end of the round tube 20. The outer side of the round tube 20 is in sliding contact with the second partition plate 25. The interior of the annular box 32 is connected to the outside of the tank body 10 and an air inlet valve 33 is provided.
[0032] Preferably, see Attachment Figure 8 To Attachment Fig. 9 The stirring assembly includes a plurality of third conical cylinders 51 and a plurality of fourth conical cylinders 52. The plurality of third conical cylinders 51 are vertically fixed at intervals on the lower outer side of the cylinder 34, and the plurality of fourth conical cylinders 52 are vertically fixed at intervals on the lower inner side of the annular box 32. Each third conical cylinder 51 and fourth conical cylinder 52 are staggered.
[0033] Preferably, see Attachment Figure 8 To Attachment Fig.11A rotating shaft 54 is rotatably provided on the outer wall of each third conical cylinder 51, and a plurality of first stirring plates 55 are fixedly provided on the outer side of each rotating shaft 54. A third elastic member 59 is provided at one end of each rotating shaft 54, and a second stirring plate 56 is provided on one side of each third elastic member 59. An annular plate 63 is fixedly provided on the outer side of the other end of each rotating shaft 54, and each annular plate 63 slides in an annular manner in the third conical cylinder 51.
[0034] Preferably, see Attachment Figure 8 To Attachment Fig.11 Two shovel blocks 57 are respectively provided at the two ends of each second stirring plate 56, two connecting rods 66 are respectively fixedly provided on the side close to each other of each pair of shovel blocks 57, two second slide plates 65 are respectively fixedly provided on the end close to each other of each pair of connecting rods 66, a second spring 67 is connected between the sides close to each other of each pair of second slide plates 65, and the interior of the third elastic member 59 is communicated with the interior of the second stirring plate 56.
[0035] Preferably, see Attachment Figure 8 To Attachment Fig.11 A sliding rod 60 is slidably provided on one side of the interior of each rotating shaft 54, a pressing plate 64 is fixedly provided at one end of each sliding rod 60, each pressing plate 64 is in sliding contact with the rotating shaft 54, a plurality of cavities 58 are provided on the outer wall of each third conical cylinder 51, a fixing plate 61 is fixedly provided inside each cavity 58, a plurality of protrusions 62 are fixedly provided on one side of each fixing plate 61, the other end of each sliding rod 60 is in sliding contact with one side of the fixing plate 61, and the other end of each sliding rod 60 is in sliding contact with the outer side of the protrusion 62.
[0036] Specific use of the present invention: The staff rotates the sealing cover 16 to open the inlet 17, and puts the preliminarily crushed straw into the tank body 10 through the inlet 17, so that the straw enters the crushing assembly at the upper part of the annular hydrolysis chamber 68. The staff rotates the sealing cover 16 to close the inlet 17. The staff controls the driver 15 to start through the control box 14, and the driver 15 starts to drive the cylinder 34 to rotate, and the rotation of the cylinder 34 drives the first conical cylinders 35 to rotate. The inner wall of the first conical cylinder 35 is inclined, so that centrifugal force is generated when the cylinder 34 rotates, so that the straw moves upward along the inner wall of the first conical cylinder 35, so that the straw moves between the outer side of the first conical cylinder 35 and the inner side of the second conical cylinder 48, and the upper part of the annular hydrolysis chamber 68 is staggered through the first conical cylinders 35 and the second conical cylinders 48, so that the upper part of the annular hydrolysis chamber 68 is S-shaped channel structure, so as to extend the travel of the straw moving in the upper part of the annular hydrolysis chamber 68, which is conducive to fully crushing the straw.
[0037] At the same time, the rotation of the first conical tube 35 drives the plurality of movable blocks 36 and the crushing block 38 to rotate, and the first elastic member 37 forms a triangular structure, so that the distance between one end of the crushing block 38 and the inner wall of the second conical tube 48 is smaller than the distance between the other end of the crushing block 38 and the inner wall of the second conical tube 48, thereby gradually strengthening the squeezing and crushing effect on the straw.
[0038] Next, the control system controls several pairs of multi-stage telescopic rods 50 to extend, and the multi-stage telescopic rods 50 extend to push the two movable blocks 36 and the fixed rod 47 to move, and the movable block 36 moves to drive the T-shaped slider 39 to slide in the slide groove 69, and the T-shaped slider 39 slides to drive the push rod 40 to move. One end of the push rod 40 slides in contact with the inclined surface of one side of the guide block 41, so that the push rod 40 slides in the T-shaped slider 39 under the guidance of the guide block 41. The push rod 40 slides to push the first slide plate 43 to move, and the first slide plate 43 moves to push the two push rods 44 and the first elastic member 37 and the crushing block 38 to move, so as to continuously reduce the distance between the crushing block 38 and the inner wall of the second conical cylinder 48, which is conducive to continuously improving the effect of squeezing and crushing the straw. Among them, the T-shaped slider 39 slides in the slide groove 69, thereby squeezing the first spring 42 to generate elastic force, which is conducive to moving the T-shaped slider 39 to reset under the elastic force of the first spring 42. The first slide plate 43 moves to squeeze and deform the second elastic member 45 , and the deformation of the second elastic member 45 generates elastic force, which is conducive to moving and resetting the first slide plate 43 under the elastic force of the second elastic member 45 .
[0039] At the same time, the first slide plate 43 moves to squeeze and deform the second elastic member 45, so that the solution in the second elastic member 45 enters the first elastic member 37 through the connecting channel 46, causing the first elastic member 37 to expand. The expansion of the first elastic member 37 further pushes the second conical tube 48 to move, so as to further reduce the distance between the crushing block 38 and the inner wall of the second conical tube 48, further improve the effect of squeezing and crushing the straw, and facilitate the straw to fully contact with the hydrolysis liquid, thereby improving the efficiency of straw hydrolysis.
[0040] Then, the control system controls the electric telescopic rod 27 to extend and retract to drive the movable tube 28 to move up and down, and the movable tube 28 moves downward to move the piston plate 24 downward. The piston plate 24 moves downward to spray the hydrolysis liquid in the first hydraulic chamber 23 through a plurality of spray valves 31, which is conducive to making the straw in the first conical cylinder 35 move upward and reduce the accumulation of straw in the first conical cylinder 35; and the straw is fully in contact with the hydrolysis liquid, which is conducive to improving the efficiency of straw hydrolysis. The movable tube 28 moves upward to drive the three piston plates 24 to move upward. The piston plate 24 moves upward in the first hydraulic chamber 23 to draw the hydrolysis liquid in the second hydraulic chamber 26 into the movable tube 28 through the second one-way valve 30, and then draws the hydrolysis liquid in the movable tube 28 back into the first hydraulic chamber 23 through the first one-way valve 29, so as to replenish the hydrolysis liquid in the three first hydraulic chambers 23. The outer side of the circular tube 20 is in sliding contact with the second partition plate 25 , and the upper end of the circular tube 20 is limited in the second hydraulic chamber 26 by the circular plate 21 , so that the hydrolyzed liquid in the second hydraulic chamber 26 can be replenished in time through the liquid inlet valve 19 .
[0041] At the same time, the staff connects the water vapor pipe to the air inlet valve 33, so that the water vapor enters the annular box 32, and the water vapor in the annular box 32 heats and softens the straw in the annular hydrolysis chamber 68. The water vapor in the annular box 32 is distributed into the first annular chambers 49 of the second conical cylinders 48 and the second annular chambers 53 of the fourth conical cylinders 52, so as to fully contact the straw in the annular hydrolysis chamber 68, which is conducive to fully heating and softening the straw, so as to improve the hydrolysis of the straw.
[0042] When the straw is fully broken, it moves downward into the stirring assembly. The third conical cylinders 51 and the fourth conical cylinders 52 are staggered to form an S-shaped channel at the bottom of the annular hydrolysis chamber 68, so as to extend the travel of the straw and the hydrolysis solution in the annular hydrolysis chamber 68, which is conducive to full contact between the straw and the hydrolysis solution and improve the effect of straw hydrolysis.
[0043] Next, the cylinder 34 rotates to drive the third conical cylinder 51 to rotate. The inner wall of the third conical cylinder 51 is in an inclined structure, so that the third conical cylinder 51 rotates to generate centrifugal force, so that the straw and the hydrolysis solution move upward along the inner wall of the third conical cylinder 51, so that the straw and the hydrolysis solution move between the outer side of the third conical cylinder 51 and the inner side of the fourth conical cylinder 52. The rotation of the third conical cylinder 51 drives the plurality of rotating shafts 54 and the first stirring plate 55 and the second stirring plate 56 to revolve around the center of the cylinder 34, and the falling of the straw and the hydrolysis solution impacts the plurality of first stirring plates 55, so that the plurality of rotating shafts 54 rotate, and the rotation of the rotating shafts 54 drives the second stirring plate 56 to rotate. In order to coordinate the rotation of the plurality of rotating shafts 54, the first stirring plate 55, and the second stirring plate 56 with the revolution of the plurality of rotating shafts 54, the first stirring plate 55, and the second stirring plate 56 around the center of the cylinder 34, the straw and the hydrolysis solution in the annular hydrolysis chamber 68 are fully stirred and mixed, which is conducive to improving the stirring effect of the stirring assembly on the straw and the hydrolysis solution, so that the straw and the hydrolysis solution are fully contacted, and the effect of straw hydrolysis is improved. Among them, the rotation of the rotating shaft 54 drives the annular plate 63 to slide in an annular manner inside the outer wall of the third conical cylinder 51, so that the rotating shaft 54 can rotate smoothly.
[0044] At the same time, the rotation of the rotating shaft 54 drives the slide bar 60 to rotate around the center of the rotating shaft 54, and one end of the slide bar 60 slides and contacts with the outer sides of the plurality of protrusions 62, so that the slide bar 60 slides in the rotating shaft 54 under the guidance of the protrusions 62. The movement of the slide bar 60 pushes the pressing plate 64, the third elastic member 59, and the second stirring plate 56 to move, and the second stirring plate 56 moves to cooperate with the fourth conical cylinder 52 to be fixed, so as to squeeze and grind the straw, which is conducive to fully contacting the straw with the hydrolysis solution. The pressing plate 64 moves to cooperate with the second stirring plate 56 to be resisted by the fourth conical tube 52, thereby squeezing and deforming the third elastic member 59, so that the solution in the third elastic member 59 enters the second stirring plate 56, and the solution in the second stirring plate 56 pushes the two second slide plates 65 away from each other, and the two second slide plates 65 move away from each other to drive the two connecting rods 66 and the shovel block 57 away from each other, and the two shovel blocks 57 move away from each other to facilitate the removal of the straw adsorbed on the inner wall of the fourth conical tube 52, and prevent the straw from being adsorbed on the inner wall of the fourth conical tube 52. The two second slide plates 65 move away from each other to stretch the second spring 67 to generate elastic force, and when one end of the slide bar 60 contacts one side of the fixed plate 61, the two second slide plates 65 are moved closer to each other under the elastic force of the second spring 67, and the two second slide plates 65 move closer to each other to drive the two connecting rods 66 and the shovel block 57 to move closer to each other. During the rotation of the rotating shaft 54, the plurality of protrusions 62 are in sliding contact with one end of the slide rod 60, and under the elastic force of the second spring 67, the two shovel blocks 57 are alternately moved away from and close to each other, so as to fully remove the straw adsorbed on the inner wall of the fourth conical tube 52.
[0045] Finally, after the straw is fully hydrolyzed and softened, it is discharged through the discharge valve 18.
[0046] The crop straw hydrolyzer and softener of the present invention, through the arrangement of the first conical tube 35 and the second conical tube 48, the upper part of the annular hydrolysis chamber 68 is staggeredly distributed through a plurality of first conical tubes 35 and a plurality of second conical tubes 48, so that the upper part of the annular hydrolysis chamber 68 is in an S-shaped channel structure, so as to extend the travel of the straw moving in the upper part of the annular hydrolysis chamber 68, which is conducive to fully crushing the straw. Then, through the arrangement of the movable block 36, the first elastic member 37, and the crushing block 38, the first conical tube 35 rotates to drive the plurality of movable blocks 36 and the crushing block 38 to rotate, and the first elastic member 37 is in a triangular structure, and the straw enters between the crushing block 38 and the inner wall of the second conical tube 48, so that the extrusion and crushing effect on the straw can be gradually strengthened. Then, through the setting of the push rod 40, the guide block 41, the first slide plate 43, and the push rod 44, the control system controls several pairs of multi-stage telescopic rods 50 to extend, and the multi-stage telescopic rods 50 extend to push the two movable blocks 36 and the fixed rod 47 to move, and the movable block 36 moves to drive the T-shaped slider 39 to slide in the slide groove 69, and the sliding of the T-shaped slider 39 drives the push rod 40 to move; one end of the push rod 40 is in sliding contact with the inclined surface of one side of the guide block 41, so that the push rod 40 slides in the T-shaped slider 39 under the guiding action of the guide block 41; the sliding of the push rod 40 pushes the first slide plate 43 to move, and the movement of the first slide plate 43 pushes the two push rods 44 and the first elastic member 37 and the crushing block 38 to move, so as to continuously reduce the distance between the crushing block 38 and the inner wall of the second conical cylinder 48, which is conducive to continuously improving the effect of squeezing and crushing the straw. Finally, by setting the second elastic member 45 and the connecting channel 46, the first slide plate 43 moves to squeeze and deform the second elastic member 45, so that the solution in the second elastic member 45 enters the first elastic member 37 through the connecting channel 46, causing the first elastic member 37 to expand. The expansion of the first elastic member 37 further pushes the second conical tube 48 to move, so as to further reduce the distance between the crushing block 38 and the inner wall of the second conical tube 48, further improve the effect of squeezing and crushing the straw, and facilitate the straw to fully contact with the hydrolysis liquid, thereby improving the efficiency of straw hydrolysis.
[0047] The crop straw hydrolyzer and softener of the present invention, through the arrangement of the first hydraulic chamber 23, the piston plate 24, and the spray valve 31, the movable pipe 28 moves downward, the piston plate 24 moves downward, and the piston plate 24 moves downward to spray the hydrolysis liquid in the first hydraulic chamber 23 through a plurality of spray valves 31, which is conducive to making the straw in the first conical cylinder 35 move upward at an angle, reducing the accumulation of straw in the first conical cylinder 35; and making the straw fully contact with the hydrolysis liquid, which is conducive to improving the efficiency of straw hydrolysis. Then, through the arrangement of the annular box 32, water vapor enters the annular box 32, and the water vapor in the annular box 32 heats and softens the straw in the annular hydrolysis chamber 68. Finally, with the arrangement of the second conical cylinder 48, the first annular cavity 49, the fourth conical cylinder 52 and the second annular cavity 53, the water vapor in the annular box 32 is distributed into the first annular cavities 49 of the second conical cylinders 48 and the second annular cavities 53 of the fourth conical cylinders 52, so as to fully contact the straw in the annular hydrolysis cavity 68, which is beneficial to fully heat and soften the straw, so as to improve the hydrolysis effect on the straw.
[0048] The crop straw hydrolyzer and softener of the present invention, through the arrangement of the third conical cylinder 51 and the fourth conical cylinder 52, the third conical cylinders 51 and the fourth conical cylinders 52 are staggered, so that the lower part of the annular hydrolysis chamber 68 forms an S-shaped channel, so as to extend the travel of the straw and the hydrolysis solution in the annular hydrolysis chamber 68, which is conducive to the straw and the hydrolysis solution being fully contacted, and the effect of straw hydrolysis is improved. Then, through the arrangement of the rotating shaft 54, the first stirring plate 55, and the second stirring plate 56, the rotating shafts 54, the first stirring plate 55, and the second stirring plate 56 are matched with the rotating shafts 54, the first stirring plate 55, and the second stirring plate 56 to revolve around the center of the cylinder 34, so as to fully stir and mix the straw and the hydrolysis solution in the annular hydrolysis chamber 68, which is conducive to improving the stirring effect of the stirring component on the straw and the hydrolysis solution, so that the straw and the hydrolysis solution are fully contacted, and the effect of straw hydrolysis is improved. Then, through the arrangement of the slide bar 60, the fixed plate 61, the protrusion 62, and the third elastic member 59, the rotation of the rotating shaft 54 drives the slide bar 60 to rotate around the center of the rotating shaft 54, and one end of the slide bar 60 slides in contact with the outer side of the plurality of protrusions 62, so that the slide bar 60 slides in the rotating shaft 54 under the guidance of the protrusion 62; the slide bar 60 moves to push the pressing plate 64, the third elastic member 59, and the second stirring plate 56 to move, and the second stirring plate 56 moves to cooperate with the fourth conical tube 52 to be fixed, so as to squeeze and grind the straw, which is conducive to making the straw fully contact with the hydrolysis solution. Finally, through the arrangement of the second spring 67, the second slide plate 65, the connecting rod 66, and the shovel block 57, during the rotation of the rotating shaft 54, the plurality of protrusions 62 slide in contact with one end of the slide bar 60, and under the elastic force of the second spring 67, the two shovel blocks 57 are alternately moved away from and close to each other, so as to fully remove the straw adsorbed on the inner wall of the fourth conical tube 52.
[0049] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A crop straw hydrolyzer softener, Features: The invention comprises a tank body (10), wherein a tank cover (12) is installed at the upper end of the tank body (10), and a base (11) is installed at the lower end of the tank body (10); an inlet (17) is provided on one side of the upper part of the tank cover (12); a driver (15) is provided in the middle of the upper part of the tank cover (12); a cylinder (34) is provided at the output end of the driver (15); an annular box (32) is fixedly provided on the inner wall of the tank body (10); an annular hydrolysis chamber (68) is provided inside the tank body (10) and is separated from the annular box (32) by the cylinder (34); a crushing assembly is provided on the upper part of the annular hydrolysis chamber (68); a stirring assembly is provided on the lower part of the annular hydrolysis chamber (68); and a discharge valve (18) is provided on one side of the lower part of the base (11); The crushing assembly comprises a plurality of first conical cylinders (35) and a plurality of second conical cylinders (48). The plurality of first conical cylinders (35) are fixed at intervals vertically on the upper outer side of the cylinder (34), and the plurality of second conical cylinders (48) are fixed at intervals vertically on the upper inner side of the annular box (32). Each of the first conical cylinders (35) and the second conical cylinders (48) are staggeredly distributed. A plurality of movable blocks (36) are arranged on the outer wall of each of the first conical cylinders (35). A first elastic member (37) is arranged on the lower side of each of the movable blocks (36). Each of the first elastic members (37) is provided with a plurality of movable blocks (36). A crushing block (38) is provided on the lower side of the component (37), a first slide plate (43) is slidably provided inside each of the movable blocks (36), two push rods (44) are connected between one side of each of the first slide plates (43) and one side of the first elastic component (37), a second elastic component (45) is provided between one side of each of the first slide plates (43) and one side of the inside of the movable block (36), a first annular cavity (49) is provided in the side wall of each of the second conical cylinders (48), and each of the first annular cavities (49) is communicated with the inside of the annular box (32).
2. A crop straw hydrolyzer and softener according to claim 1, Features: A T-shaped slider (39) is fixedly provided at the upper end of each movable block (36), and a push rod (40) is slidably provided inside each T-shaped slider (39), one end of the push rod (40) is fixedly connected to one side of the first slide plate (43), a plurality of slide grooves (69) are provided inside the outer wall of each first conical cylinder (35), each T-shaped slider (39) slides in the slide groove (69), a guide block (41) is fixedly provided on one side of each slide groove (69), the other end of each push rod (40) is in sliding contact with an inclined surface on one side of the guide block (41), and a fixed rod (47) is fixedly connected between each adjacent two movable blocks (36).
3. A crop straw hydrolyzer and softener according to claim 2, Features: Each of the first elastic members (37) is in a triangular structure, the interior of each of the second elastic members (45) is connected to the interior of the first elastic member (37) by a connecting passage (46), a plurality of pairs of multi-stage telescopic rods (50) are obliquely fixedly provided on the outer side of the cylinder (34), a first spring (42) is connected between one side of each of the T-shaped sliders (39) and one side of the slide groove (69), a sealing cover (16) is installed on the inlet (17), a control box (14) is provided on the outside of the tank body (10), and a plurality of support rods (13) are provided at the lower part of the base (11).
4. The crop straw hydrolyzer and softener according to claim 1, Features: A plurality of first partitions (22) are fixedly provided on the upper inner side of the cylinder (34), and a plurality of first hydraulic chambers (23) are separated by the first partitions (22) on the upper inner side of the cylinder (34). A piston plate (24) is vertically slidably provided inside each of the first hydraulic chambers (23). An electric telescopic rod (27) is fixedly provided on the lower inner side of the cylinder (34), and a movable tube (28) is fixedly provided at the extended end of the electric telescopic rod (27). The movable tube (28) is fixedly connected to the plurality of piston plates (24). A plurality of spray valves (31) are provided on the outer side of each of the first hydraulic chambers (23), and each of the spray valves (31) is aligned with the inner wall of the first conical cylinder (35).
5. The crop straw hydrolyzer and softener according to claim 4, Features: A second partition (25) is fixedly provided on the lower inner side of the cylinder (34), and a second hydraulic chamber (26) is separated on the lower inner side of the cylinder (34) by the second partition (25). Each of the first hydraulic chambers (23) is connected to the interior of the movable tube (28) and is provided with a first one-way valve (29), and each of the second hydraulic chambers (26) is connected to the interior of the movable tube (28) and is provided with a second one-way valve (30).
6. The crop straw hydrolyzer and softener according to claim 5, Features: A liquid inlet valve (19) is provided in the middle of the lower part of the base (11); a circular tube (20) is provided to connect the liquid inlet valve (19) and the second hydraulic chamber (26); a circular plate (21) is fixed to the outer side of the upper end of the circular tube (20); the outer side of the circular tube (20) is in sliding contact with the second partition plate (25); and an air inlet valve (33) is provided inside the annular box (32) and connected to the outside of the tank body (10).
7. The crop straw hydrolyzer and softener according to claim 1, Features: The stirring assembly comprises a plurality of third conical cylinders (51) and a plurality of fourth conical cylinders (52), wherein the plurality of third conical cylinders (51) are fixed at intervals vertically on the lower outer side of the cylinder (34), and the plurality of fourth conical cylinders (52) are fixed at intervals vertically on the lower inner side of the annular box (32), and each of the third conical cylinders (51) and the fourth conical cylinder (52) are staggered in distribution.
8. The crop straw hydrolyzer and softener according to claim 7, Features: A rotating shaft (54) is rotatably provided on the outer wall of each of the third conical cylinders (51); a plurality of first stirring plates (55) are fixedly provided on the outer side of each of the rotating shafts (54); a third elastic member (59) is provided at one end of each of the rotating shafts (54); a second stirring plate (56) is provided on one side of each of the third elastic members (59); an annular plate (63) is fixedly provided on the outer side of the other end of each of the rotating shafts (54); and each of the annular plates (63) slides in an annular manner in the third conical cylinder (51).
9. The crop straw hydrolyzer and softener according to claim 8, Features: Two shovel blocks (57) are respectively provided at the two ends of each second stirring plate (56); two connecting rods (66) are respectively fixedly provided on the mutually adjacent sides of each pair of the shovel blocks (57); two second slide plates (65) are respectively fixedly provided on the mutually adjacent ends of each pair of the connecting rods (66); a second spring (67) is connected between the mutually adjacent sides of each pair of the second slide plates (65); and the interior of the third elastic member (59) is communicated with the interior of the second stirring plate (56).
10. The crop straw hydrolyzer and softener according to claim 8, Features: A sliding rod (60) is slidably provided on one side of the interior of each rotating shaft (54), a pressing plate (64) is fixedly provided on one end of each sliding rod (60), and each pressing plate (64) is in sliding contact with the rotating shaft (54). A plurality of cavities (58) are provided on the outer wall of each third conical cylinder (51), a fixing plate (61) is fixedly provided inside each cavity (58), and a plurality of protrusions (62) are fixedly provided on one side of each fixing plate (61), and the other end of each sliding rod (60) is in sliding contact with one side of the fixing plate (61), and the other end of each sliding rod (60) is in sliding contact with the outer side of the protrusion (62).
Citation Information
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