Calendaring equipment for non-ferrous metal alloy
By applying longitudinal stress, pre-pressure and lubrication in the rolling processing equipment of non-ferrous metal alloys, the cracks and layering problems caused by stress concentration during the rolling process are solved, and the flexibility and ductility of the material are improved.
Patent Information
- Application Number
- CN202411417451.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-07
AI Technical Summary
During the calendering process of non-ferrous metal alloys, the material has low ductility and is prone to concentration of edge stress under compression and tensile stress, resulting in cracks and delamination.
A rolling processing equipment including a longitudinal stress application unit, a lightweight pre-pressing unit and a lubrication unit is designed to reduce the lateral stress concentration of the material by applying longitudinal stress pretension, pre-pressing and uniform lubrication before rolling, thereby improving the material's lateral stress concentration. Flexibility and ductility.
It effectively reduces the lateral stress concentration of the material during the calendering process, reduces the risk of edge damage, improves the deformation ability and ductility of the material, and avoids the occurrence of cracks and stratification.
Smart Images

Figure CN119259684A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of calendering processing, and more specifically to a calendering processing device for nonferrous metal alloys. Background Art
[0002] Non-ferrous metal alloy rolling refers to the process of processing thick materials into thinner sheet structures through rolling operations.
[0003] In order to solve the problem that the distance between the two calendering rollers becomes larger due to the calendering of different thicker metals by calendering rollers for a long time, the prior art (Chinese invention patent with announcement number CN117548488B) discloses a calendering processing equipment for non-ferrous metal alloys, which can position the calendering rollers at a certain position and continuously and stably perform calendering operations on the metal by setting a positioning structure; although the device can achieve stable calendering of the material, the ductility of some non-ferrous metal alloys (such as aluminum alloys, copper alloys, etc.) is relatively low. When they are subjected to strong compression and tensile stresses during the calendering process, local stress concentration is prone to occur at the edges, resulting in cracks or delamination of the material in places where the deformation capacity is insufficient. Summary of the invention
[0004] In view of the problems existing in the prior art, the object of the present invention is to provide a rolling processing equipment for non-ferrous metal alloys.
[0005] To solve the above problems, the present invention adopts the following technical solutions.
[0006] A rolling processing equipment for non-ferrous metal alloys, including two side plates and a rolling unit connected to the side plates, a longitudinal stress applying unit connected between the two side plates, and the longitudinal stress applying unit includes a bracket 2 fixedly connected to one side of one of the side plates, two gears 2 rotatably connected to one side of one of the side plates, two rollers 1 rotatably connected between the two side plates, two grindstones symmetrically fixed between the two side plates, arc grooves provided on opposite sides of the two support plates, a clamping portion connected to the two rollers 1, a motor 2 fixedly connected to one side of the bracket 2 and with an output shaft fixedly connected to one of the gears 2, and a limiting portion connected between the two side plates, and the two gears 2 are meshed.
[0007] Furthermore, two movable grooves five are symmetrically opened inside the two roller bodies one, two clamping parts are symmetrically arranged inside a single roller body one, and the two clamping parts are respectively located in the two movable grooves five, one end of the two clamping parts penetrates the roller body one and extends outward, a screw is rotatably connected inside the roller body one, and the screw is threaded in the two clamping parts, a guide rod is also fixed in the two movable grooves five, and the two clamping parts are movably sleeved on the outside of the guide rod.
[0008] Furthermore, the limiting part includes a motor three fixedly connected to the upper end of one of the side plates, two movable grooves one opened on opposite sides of the two side plates, a screw rod one rotatably connected to one of the movable grooves one, and two pressure seats symmetrically arranged between the two side plates, the output shaft of the motor three is fixedly connected to one end of the screw rod one, and the two ends of the two pressure seats are slidably connected in the movable groove one, and the screw rod one is screwed in the two pressure seats.
[0009] Furthermore, the calendering unit includes a bracket 1 fixedly connected to one side of one of the side plates, a motor 1 fixedly connected to one side of the bracket 1, two gears 1 rotatably connected to one side of one of the side plates, and two calendering rollers rotatably connected between the two side plates, the two gears 1 are meshed with each other, and the output shaft of the motor 1 is fixedly connected to one of the gears 1, and one end of the two calendering rollers passes through the side plate and is respectively fixedly connected to one side of the two gears 1.
[0010] Furthermore, a lightweight prestressing unit is connected between the two side plates, and the lightweight prestressing unit includes two movable grooves 2 respectively opened in the two side plates, a screw rod 2 rotatably connected in one of the movable grooves 2, and two prestressing components connected between the two side plates and symmetrically arranged, and the prestressing component includes two movable seats respectively slidably connected in the two movable grooves 2, a prestressing roller rotatably connected between the two movable seats, a motor 4 fixedly connected to one side of one of the movable seats, and the screw rod 2 is screwed in one of the movable seats, and the output shaft of the motor 4 is fixedly connected to one end of the prestressing roller.
[0011] Furthermore, the pre-stressing assembly also includes a roller body 2 rotatably connected between two movable seats, two edge pre-stressing portions integrally formed on the outer surface of the roller body 2, a plurality of flanges integrally formed on the outer surface of the roller body 2, a sprocket 1 and a sprocket 2 rotatably connected to one side of one of the movable seats, and a chain belt connecting the sprocket 1 and the sprocket 2, wherein the sprocket 1 is fixedly connected to one end of the pre-stressing roller, and the sprocket 2 is fixedly connected to one end of the roller body 2.
[0012] Furthermore, a lubrication unit is connected between the two side plates, and the lubrication unit is located between the pressure seat and the calendering roller. The lubrication unit includes two frames symmetrically fixed between the two side plates, two groups of nozzles fixed on opposite sides of the two frames, two equal distribution and leveling components rotatably connected to opposite sides of the two frames, and a driving part connected to one side of one of the side plates for driving the equal distribution and leveling component to rotate.
[0013] Furthermore, the material distribution and leveling assembly includes a rod body rotatably connected to one side of the frame body, two movable grooves three symmetrically opened inside the rod body, a cleaning part movably sleeved on the outside of the rod body, and two extension rods located in the two movable grooves three, and one end of the two extension rods is respectively fixedly connected to the two ends of the cleaning part.
[0014] Furthermore, the driving part includes a gear three and two gears four rotatably connected to one side of one of the side plates, and a motor five fixedly connected to one side of a bracket one, and the two gears four are meshed with each other, one of the gears four is meshed with gear three, and the two gears four are respectively fixedly connected to one end of two rod bodies, the output shaft of the motor five is fixedly connected to gear three, a cylinder is also fixedly connected to one side of the bracket one, and the telescopic end of the cylinder passes through the bracket one and is fixedly connected to a connecting plate, and one end of the two extension rods passes through the rod body and gear four to extend outward and is fixedly connected to one side of the connecting plate.
[0015] Furthermore, a grinding unit is connected between the two side plates, and the grinding unit includes two movable grooves four respectively opened in the two side plates, two slide seats slidably connected in the movable grooves four, two grinding rollers two respectively rotatably connected to the inside of the two slide seats, two motors seven respectively fixed to one side of the two slide seats, a screw rod four rotatably connected in the movable groove four and screwed in the two slide seats, two screw rods three respectively screwed in the two side plates, two brackets three respectively rotatably connected to one end of the two screw rods three, a grinding roller one respectively rotatably connected to the inside of the two brackets three, two motors six respectively fixed to the upper ends of the two brackets three, two groups of guide columns respectively movably inserted in the two side plates and respectively fixed to one side of the two brackets three, the output shaft of the motor seven is fixed to the grinding roller two, and the output shaft of the motor six is fixed to the grinding roller one.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] (1) This scheme sets a longitudinal stress applying unit, and the roller body rotates to drive the pressing part to rotate, so that the pressing part can clamp the material and pull the material to move. The longitudinal stress is applied to pre-stretch the material before calendering, and the material is pulled slightly along its length direction. The tendency of the material to expand laterally during the calendering process can be reduced in advance, thereby reducing the concentration of lateral stress. After the longitudinal stress is applied, the lateral stress of the material during the calendering process will be partially offset, especially in the edge area, where stress concentration is easily formed, thereby reducing the phenomenon of cracks and delamination. The pre-stretched material has a smaller lateral deformation during calendering, and the edge part is less likely to be damaged due to excessive stress.
[0018] (2) This scheme sets a lightweight pre-stressing unit, and the pre-stressing roller can pre-stress the material before formal calendering, which can slightly reduce the thickness of the material and make the pressure evenly distributed on the entire material, thereby avoiding excessive deformation caused by one-time calendering, especially avoiding excessive lateral expansion and stress concentration at the edge of the material. The edge pre-stressing part then performs a second pre-stressing on the edge of the pre-stressed material, which can effectively adjust the stress distribution at the edge. Since the edge is subjected to a large lateral stress during the calendering process, the pre-stressing can release part of the stress concentration in advance, avoiding cracks or delamination at the edge due to excessive stress in subsequent calendering. The flanges on the second outer surface of the roller body can cause depressions on the surface of the material when pressed on the material. By pressing out depressions on the surface, the material can have greater flexibility and ductility, and the stress concentration in the depression area of the material can be transferred to other areas, thereby alleviating the stress concentration inside the material and reducing the risk of cracks or deformation on the surface of the material.
[0019] (3) This solution provides a lubrication unit and sprays lubricant on the surface of the material to be calendered, thereby reducing the friction between the edge and the pressing roller and avoiding local stress concentration caused by excessive friction. The lubricant is evenly distributed on the material surface through the material distribution component, thereby preventing uneven stress on the edge caused by insufficient local lubrication and preventing the occurrence of cracks and stratification. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the screw rod 1, the movable groove 2, the movable groove 4 and the screw rod 4 of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the longitudinal stress applying unit of the present invention;
[0023] Figure 4 A cross-sectional view of a roller body of the present invention;
[0024] Figure 5 It is a schematic diagram of the structure of the lightweight preloading unit of the present invention;
[0025] Figure 6 It is a schematic diagram of the structure of the lubrication unit of the present invention;
[0026] Figure 7 It is a schematic diagram of the structure of the material distribution and leveling component of the present invention;
[0027] Figure 8 It is a schematic structural diagram of the extension rod and the cleaning part of the present invention.
[0028] Description of the numbers in the figure:
[0029] 1. Side plate; 2. Calendering unit; 21. Bracket 1; 22. Motor 1; 23. Gear 1; 24. Calendering roller; 3. Longitudinal stress applying unit; 31. Bracket 2; 32. Motor 2; 33. Gear 2; 34. Roller 1; 341. Movable slot 5; 342. Screw; 343. Guide rod; 35. Grinding stone; 36. Arc slot; 37. Pressing part; 38. Limiting part; 381. Motor 3; 382. Movable slot 1; 383. Screw 1; 384. Pressing seat; 4. Lightweight pre-pressing unit; 41. Movable slot 2; 42. Movable seat; 43. Screw 2; 44. Pre-pressing roller; 45. Motor 4; 46. Chain Wheel one; 47, chain belt; 48, sprocket two; 49, roller body two; 491, edge pre-pressure part; 492, flange; 5, lubrication unit; 51, motor five; 52, cylinder; 53, gear three; 54, gear four; 55, frame; 56, nozzle; 57, material distribution assembly; 571, rod body; 572, cleaning part; 573, movable groove three; 574, extension rod; 58, connecting plate; 6, grinding unit; 61, bracket three; 62, motor six; 63, grinding roller one; 64, screw three; 65, guide column; 66, movable groove four; 67, screw four; 68, slide seat; 69, motor seven; 70, grinding roller two. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0031] See also Figures 1 to 8 A rolling processing equipment for non-ferrous metal alloys, comprising two side plates 1 and a rolling unit 2 connected to the side plates 1, a longitudinal stress applying unit 3 is connected between the two side plates 1, and the longitudinal stress applying unit 3 comprises a bracket 2 31 fixedly connected to one side of one of the side plates 1, two gears 2 33 rotatably connected to one side of one of the side plates 1, two rollers 1 34 rotatably connected between the two side plates 1, two grindstones 35 symmetrically fixed between the two side plates 1, arc grooves 36 provided on opposite sides of the two support plates, a clamping portion 37 connected to the two rollers 1 34, a motor 2 32 fixedly connected to one side of the bracket 2 31 and having an output shaft fixedly connected to one of the gears 2 33, and a limiting portion 38 connected between the two side plates 1, and the two gears 2 33 are meshed.
[0032] Two movable grooves five 341 are symmetrically opened inside the two roller bodies 34, and two clamping parts 37 are symmetrically arranged inside a single roller body 34, and the two clamping parts 37 are respectively located in the two movable grooves five 341, one end of the two clamping parts 37 penetrates the roller body 34 and extends outward, a screw rod 342 is rotatably connected inside the roller body 34, and the screw rod 342 is screwed into the two clamping parts 37, and a guide rod 343 is also fixed in the two movable grooves five 341, and the two clamping parts 37 are movably sleeved on the outside of the guide rod 343.
[0033] The limiting portion 38 includes a motor 381 fixedly connected to the upper end of one of the side plates 1, two movable grooves 382 opened on opposite sides of the two side plates 1, a screw rod 383 rotatably connected to one of the movable grooves 382, and two pressure seats 384 symmetrically arranged between the two side plates 1, the output shaft of the motor 381 is fixedly connected to one end of the screw rod 383, and the two ends of the two pressure seats 384 are slidably connected in the movable groove 382, and the screw rod 383 is screwed in the two pressure seats 384.
[0034] The calendering unit 2 includes a bracket 21 fixedly connected to one side of one of the side plates 1, a motor 22 fixedly connected to one side of the bracket 21, two gears 23 rotatably connected to one side of one of the side plates 1, and two calendering rollers 24 rotatably connected between the two side plates 1, the two gears 23 are meshed with each other, and the output shaft of the motor 22 is fixedly connected to one of the gears 23, and one end of the two calendering rollers 24 passes through the side plate 1 and is respectively fixedly connected to one side of the two gears 23.
[0035] By adopting the above technical scheme, when the material passes between the two calendering rollers 24, the motor 22 works to drive the two gears 23 to rotate, and the rotation of the two gears 23 drives the two calendering rollers 24 to rotate to calender the material. The motor 32 works to drive the two gears 23 to rotate, and the rotation of the two gears 23 can drive the two roller bodies 1 34 to rotate. The rotation direction of the two roller bodies 1 34 is opposite to the rotation direction of the two calendering rollers 24. When the two roller bodies 1 34 rotate, the outer surface of the roller body 1 34 cannot contact the surface of the material, but the clamping part 37 inside the roller body 1 34 can contact the surface of the material. When the two clamping parts 37 rotate to the vicinity of the material and are about to contact the material, the motor 381 works to drive the screw rod 1 383 to rotate, and the screw rod 1 383 rotates to drive the two pressure seats 384 to move toward each other, the distance between the two pressure seats 384 becomes smaller and the material is clamped to prevent the material from moving, and the motor 22 also stops working. The calendering roller 24 stops conveying and calendering the material, and the two clamping parts 37 clamp the material and pull the material to move in the opposite direction of the calendering roller 24. Longitudinal stress is applied to pre-stretch the material before calendering, and the material is pulled slightly along its length direction, which can pre-reduce the tendency of the material to expand laterally during the calendering process, thereby reducing the concentration of lateral stress. After the longitudinal stress is applied, the lateral stress of the material during the calendering process will be partially offset, especially in the edge area, where stress concentration is prone to occur, thereby reducing the phenomenon of cracks and delamination. The pre-stretched material has a smaller lateral deformation during calendering, and the edge part is less likely to be damaged due to excessive stress. By rotating the screw 342, the distance between the two clamping parts 37 inside the roller body 34 can be adjusted, and the length of the two clamping parts 37 extending from the roller body 34 can also be adjusted, so as to facilitate the stretching of materials of different thicknesses.
[0036] like Figure 1 , Figure 2 and Figure 5 As shown, a lightweight prestressing unit 4 is also connected between the two side plates 1, and the lightweight prestressing unit 4 includes two movable grooves 41 respectively opened in the two side plates 1, a screw rod 43 rotatably connected in one of the movable grooves 41, and two prestressing components connected between the two side plates 1 and symmetrically arranged, and the prestressing components include two movable seats 42 respectively slidably connected in the two movable grooves 41, a prestressing roller 44 rotatably connected between the two movable seats 42, a motor 45 fixedly connected to one side of one of the movable seats 42, and the screw rod 43 is screwed in one of the movable seats 42, and the output shaft of the motor 45 is fixedly connected to one end of the prestressing roller 44.
[0037] The pre-stressing assembly also includes a roller body 49 rotatably connected between two movable seats 42, two edge pre-stressing portions 491 integrally formed on the outer surface of the roller body 49, a plurality of flanges 492 integrally formed on the outer surface of the roller body 49, a sprocket 46 and a sprocket 48 rotatably connected to one side of one of the movable seats 42, and a chain belt 47 connecting the sprocket 46 and the sprocket 48, wherein the sprocket 46 is fixedly connected to one end of the pre-stressing roller 44, and the sprocket 48 is fixedly connected to one end of the roller body 49.
[0038] By adopting the above technical solution, two motors 45 are used to drive two pre-pressing rollers 44 to rotate respectively. The two pre-pressing rollers 44 can pre-press the material before formal calendering, which can slightly reduce the thickness of the material and evenly distribute the pressure on the entire material, thereby avoiding excessive deformation caused by one-time calendering, especially avoiding excessive lateral expansion and stress concentration at the edge of the material. The rotation of the two pre-pressing rollers 44 can drive the two sprocket wheels 1 46 to rotate. The rotation of the two sprocket wheels 1 46 drives the two sprocket wheels 2 48 and the roller body 2 49 to rotate through the chain belt 47. When the roller body 2 49 rotates, the edge pre-pressing on the outer surface of the roller body 2 49 is Part 491 performs secondary pre-pressing on the edge of the pre-pressed material, which can effectively adjust the stress distribution at the edge. Since the edge is borne on a large lateral stress during the calendering process, the pre-pressing can release part of the stress concentration in advance, avoiding cracks or delamination at the edge due to excessive stress in subsequent calendering. The flange 492 on the outer surface of the roller body 49 can cause a depression on the surface of the material when pressed on the material. By pressing a depression on the surface, the material can have greater flexibility and ductility, and the stress concentration of the material in the depression area can be transferred to other areas, thereby alleviating the stress concentration inside the material and reducing the risk of cracks or deformation on the surface of the material.
[0039] like Figure 6 - Figure 8 As shown, a lubrication unit 5 is also connected between the two side plates 1, and the lubrication unit 5 is located between the pressure seat 384 and the calendering roller 24, and the lubrication unit 5 includes two frames 55 symmetrically fixed between the two side plates 1, two groups of nozzles 56 fixed on opposite sides of the two frames 55, two evenly distributed material components 57 rotatably connected on opposite sides of the two frames 55, and a driving part connected to one side of one of the side plates 1 for driving the evenly distributed material component 57 to rotate.
[0040] The material distribution and leveling assembly 57 includes a rod body 571 rotatably connected to one side of the frame body 55, two movable grooves 573 symmetrically opened inside the rod body 571, a cleaning portion 572 movably sleeved on the outside of the rod body 571, and two extension rods 574 located in the two movable grooves 573, and one end of the two extension rods 574 is fixedly connected to the two ends of the cleaning portion 572 respectively.
[0041] The driving part includes a gear three 53 and two gear fours 54 rotatably connected to one side of one of the side panels 1, and a motor five 51 fixed to one side of a bracket one 21, and the two gear fours 54 are meshed with each other, one of the gear fours 54 is meshed with the gear three 53, and the two gear fours 54 are respectively fixed to one end of two rod bodies 571, the output shaft of the motor five 51 is fixed to the gear three 53, and a cylinder 52 is also fixed to one side of the bracket one 21, and the telescopic end of the cylinder 52 passes through the bracket one 21 and is fixed to a connecting plate 58, and one end of the two extension rods 574 passes through the rod body 571 and the gear four 54 to extend outward and is fixed to one side of the connecting plate 58.
[0042] By adopting the above technical scheme, the nozzle 56 can be externally connected to the liquid supply pipeline, and the nozzle 56 can spray the lubricant on the upper and lower surfaces of the material, thereby reducing the friction between the edge and the pressure roller, and avoiding local stress concentration caused by excessive friction between the material and the calendering roller 24. At the same time, the motor 51 drives the gear 3 53 and the two gears 4 54 to rotate, and the rotation of the two gears 4 54 respectively drives the two rod bodies 571 to rotate, and the rotation of the two rod bodies 571 respectively drives the two cleaning brushes 572 to rotate, and the two cleaning brushes 572 can brush the lubricant on the surface of the material, brush out the lubricant in the recesses on the upper surface of the material, and avoid excessive accumulation of lubricant in the recesses. At the same time, the extension and retraction of the cylinder 52 can drive the extension rod 574 to extend and retract, and the extension rod 574 can drive the cleaning brush 572 to move forward and backward outside the rod body 571, so that the cleaning brush 572 can move forward and backward while rotating, and the lubricant on the surface of the material can be brushed more evenly.
[0043] like Figure 1 and Figure 2 As shown, a grinding unit 6 is also connected between the two side plates 1, and the grinding unit 6 includes two movable grooves four 66 respectively opened in the two side plates 1, two slides 68 slidably connected in the movable grooves four 66, two grinding rollers two 70 respectively rotatably connected inside the two slides 68, two motors seven 69 respectively fixed to one side of the two slides 68, a screw rod four 67 rotatably connected in the movable groove four 66 and screwed in the two slides 68, two screw rods three 64 respectively screwed in the two side plates 1, two brackets three 61 respectively rotatably connected to one end of the two screw rods three 64, a grinding roller one 63 respectively rotatably connected inside the two brackets three 61, two motors six 62 respectively fixed to the upper ends of the two brackets three 61, and two groups of guide columns 65 respectively movably inserted in the two side plates 1 and respectively fixed to one side of the two brackets three 61, the output shaft of the motor seven 69 is fixed to the grinding roller two 70, and the output shaft of the motor six 62 is fixed to the grinding roller one 63.
[0044] By adopting the above technical solution, the two motors seven 69 can respectively drive the two grinding rollers two 70 to rotate, so as to grind the upper and lower surfaces of the material; the two motors six 62 can respectively drive the two grinding rollers one 63 to rotate, so as to grind the front and back sides of the material respectively. By finely grinding the upper and lower surfaces and edges of the material, fine burrs and rough surfaces are further removed, the smoothness of the edges is improved, the edges of the materials are ensured to be flat and smooth, the uneven stress distribution is reduced, and the stress concentration caused by defects such as irregularities, burrs and rough parts on the edges and surfaces is avoided.
[0045] Usage: When the material passes between the two calendering rollers 24, the motor 22 works to drive the two gears 23 to rotate, and the rotation of the two gears 23 drives the two calendering rollers 24 to rotate to calender the material. The motor 32 works to drive the two gears 33 to rotate, and the rotation of the two gears 33 can drive the two rollers 34 to rotate. The rotation direction of the two rollers 34 is opposite to the rotation direction of the two calendering rollers 24. When the two clamping parts 37 rotate to the vicinity of the material and are about to contact the material, the motor 381 works to drive the screw 383 to rotate, and the screw 383 rotates to drive the two pressure seats 384 to move toward each other, and the distance between the two pressure seats 384 becomes smaller and clamps the material to avoid The material moves, and at the same time, the motor 1 22 and the motor 4 45 also stop working, the calendering roller 24 and the pre-pressing roller 44 stop conveying and calendering the material, and the two clamping parts 37 clamp the material and pull the material to move in the opposite direction of the calendering roller 24, and apply longitudinal stress to pre-stretch the material before calendering. After stretching, the motor 1 22 and the motor 4 45 continue to work, and the two motors 45 respectively drive the two pre-pressing rollers 44 to rotate. The two pre-pressing rollers 44 can pre-press the material before formal calendering, which can slightly reduce the thickness of the material and evenly distribute the pressure on the entire material, thereby avoiding excessive deformation caused by one-time calendering. The rotation of the two pre-pressing rollers 44 can drive the two sprockets 1 46 to rotate. The two sprocket wheels 1 46 rotate through the chain belt 47 to drive the two sprocket wheels 2 48 and the roller body 2 49 to rotate. When the roller body 2 49 rotates, the edge pre-pressing part 491 on the outer surface of the roller body 2 49 performs secondary pre-pressing on the edge of the pre-pressed material, which can effectively adjust the stress distribution at the edge. When the flange 492 on the outer surface of the roller body 2 49 is pressed on the material, it can cause a depression on the surface of the material. By pressing a depression on the surface, the material can have greater flexibility and ductility. Before the material is calendered by the calendering roller 24, the nozzle 56 can be connected to an external liquid supply pipeline, and the nozzle 56 can spray lubricant on the upper and lower surfaces of the material to reduce the friction between the edge and the pressure roller, and avoid excessive friction between the material and the calendering roller 24. The local stress concentration caused by the operation of motor five 51 drives gear three 53 and two gear fours 54 to rotate. The rotation of the two gear fours 54 respectively drives the two rod bodies 571 to rotate. The rotation of the two rod bodies 571 respectively drives the two cleaning brushes 572 to rotate. The two cleaning brushes 572 can brush the lubricant on the surface of the material and brush out the lubricant in the recesses on the upper surface of the material to avoid excessive accumulation of lubricant in the recesses. At the same time, the extension and retraction of the cylinder 52 can drive the extension rod 574 to extend and retract. The extension rod 574 can drive the cleaning brush 572 to move forward and backward outside the rod body 571, so that the cleaning brush 572 can move forward and backward while rotating, and the lubricant on the surface of the material can be brushed more evenly.
[0046] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rolling processing device for non-ferrous metal alloys, comprising two side plates (1) and a rolling unit (2) connected to the side plates (1), characterized in that: A longitudinal stress applying unit (3) is connected between the two side plates (1), and the longitudinal stress applying unit (3) comprises a bracket (31) fixedly connected to one side of one of the side plates (1), two gears (33) rotatably connected to one side of one of the side plates (1), two rollers (34) rotatably connected between the two side plates (1), two grinding stones (35) symmetrically fixedly connected between the two side plates (1), arc grooves (36) provided on opposite sides of the two support plates, a pressing portion (37) connected to the two rollers (34), a motor (32) fixedly connected to one side of the bracket (31) and having an output shaft fixedly connected to one of the gears (33), and a limiting portion (38) connected between the two side plates (1), and the two gears (33) are meshed.
2. The rolling processing equipment for non-ferrous metal alloys according to claim 1, characterized in that: Two movable grooves (341) are symmetrically provided inside the two roller bodies (34), and two clamping parts (37) are symmetrically arranged inside a single roller body (34), and the two clamping parts (37) are respectively located in the two movable grooves (341), one end of the two clamping parts (37) passes through the roller body (34) and extends outward, a screw rod (342) is rotatably connected inside the roller body (34), and the screw rod (342) is screwed into the two clamping parts (37), and a guide rod (343) is also fixed in the two movable grooves (341), and the two clamping parts (37) are movably sleeved on the outside of the guide rod (343).
3. The rolling processing equipment for non-ferrous metal alloys according to claim 2, characterized in that: The limiting portion (38) comprises a motor three (381) fixedly connected to the upper end of one of the side plates (1), two movable grooves one (382) provided on opposite sides of the two side plates (1), a screw rod one (383) rotatably connected to one of the movable grooves one (382), and two pressure seats (384) symmetrically arranged between the two side plates (1), wherein the output shaft of the motor three (381) is fixedly connected to one end of the screw rod one (383), and the two ends of the two pressure seats (384) are slidably connected in the movable groove one (382), and the screw rod one (383) is screwed in the two pressure seats (384).
4. The rolling processing equipment for nonferrous metal alloys according to claim 3, characterized in that: The calendering unit (2) comprises a bracket (21) fixedly connected to one side of one of the side plates (1), a motor (22) fixedly connected to one side of the bracket (21), two gears (23) rotatably connected to one side of one of the side plates (1), and two calendering rollers (24) rotatably connected between the two side plates (1), the two gears (23) being meshed with each other, and the output shaft of the motor (22) being fixedly connected to one of the gears (23), and one end of the two calendering rollers (24) passing through the side plate (1) and being fixedly connected to one side of the two gears (23) respectively.
5. The rolling processing equipment for non-ferrous metal alloys according to claim 4, characterized in that: A lightweight pre-stressing unit (4) is also connected between the two side plates (1), and the lightweight pre-stressing unit (4) comprises two movable grooves (41) respectively opened inside the two side plates (1), a screw rod (43) rotatably connected in one of the movable grooves (41), and two pre-stressing components connected between the two side plates (1) and symmetrically arranged, and the pre-stressing components comprise two movable seats (42) respectively slidably connected in the two movable grooves (41), a pre-stressing roller (44) rotatably connected between the two movable seats (42), and a motor (45) fixedly connected to one side of one of the movable seats (42), and the screw rod (43) is screwed in one of the movable seats (42), and the output shaft of the motor (45) is fixedly connected to one end of the pre-stressing roller (44).
6. The rolling processing equipment for nonferrous metal alloys according to claim 5, characterized in that: The pre-pressing assembly also includes a roller body 2 (49) rotatably connected between two movable seats (42), two edge pre-pressing portions (491) integrally formed on the outer surface of the roller body 2 (49), a plurality of flanges (492) integrally formed on the outer surface of the roller body 2 (49), a sprocket wheel 1 (46) and a sprocket wheel 2 (48) rotatably connected to one side of one of the movable seats (42), and a chain belt (47) connecting the sprocket wheel 1 (46) and the sprocket wheel 2 (48), wherein the sprocket wheel 1 (46) is fixedly connected to one end of the pre-pressing roller (44), and the sprocket wheel 2 (48) is fixedly connected to one end of the roller body 2 (49).
7. The rolling processing equipment for nonferrous metal alloys according to claim 6, characterized in that: A lubrication unit (5) is also connected between the two side plates (1), and the lubrication unit (5) is located between the pressure seat (384) and the calendering roller (24), and the lubrication unit (5) includes two frames (55) symmetrically fixed between the two side plates (1), two groups of nozzles (56) fixed on opposite sides of the two frames (55), two material distribution components (57) rotatably connected to opposite sides of the two frames (55), and a driving unit connected to one side of one of the side plates (1) for driving the material distribution component (57) to rotate.
8. The rolling processing equipment for nonferrous metal alloys according to claim 7, characterized in that: The material distribution and leveling assembly (57) comprises a rod body (571) rotatably connected to one side of the frame body (55), two movable grooves (573) symmetrically arranged inside the rod body (571), a cleaning portion (572) movably sleeved on the outside of the rod body (571), and two extension rods (574) located in the two movable grooves (573), wherein one end of the two extension rods (574) is fixedly connected to two ends of the cleaning portion (572) respectively.
9. The rolling processing equipment for nonferrous metal alloys according to claim 8, characterized in that: The driving part comprises a gear three (53) and two gear fours (54) rotatably connected to one side of one of the side plates (1), and a motor five (51) fixed to one side of the bracket one (21), and the two gear fours (54) are meshed with each other, one of the gear fours (54) is meshed with the gear three (53), and the two gear fours (54) are respectively fixed to one end of two rod bodies (571), the output shaft of the motor five (51) is fixed to the gear three (53), one side of the bracket one (21) is also fixedly connected to a cylinder (52), and the telescopic end of the cylinder (52) passes through the bracket one (21) and is fixedly connected to a connecting plate (58), and one end of the two extension rods (574) passes through the rod body (571) and the gear four (54) to extend outwards and is fixedly connected to one side of the connecting plate (58).
10. The rolling processing equipment for non-ferrous metal alloys according to claim 9, characterized in that: A grinding unit (6) is also connected between the two side plates (1), and the grinding unit (6) includes two movable grooves (66) respectively opened in the two side plates (1), two slide seats (68) slidably connected in the movable grooves (66), two grinding rollers (70) respectively rotatably connected inside the two slide seats (68), two motors (69) respectively fixed to one side of the two slide seats (68), a screw rod (67) rotatably connected in the movable grooves (66) and screwed in the two slide seats (68), and two grinding rollers (70) respectively screwed in the two side plates (1). Two screw rods (64), two brackets (61) rotatably connected to one end of the two screw rods (64), a grinding roller (63) rotatably connected inside the two brackets (61), two motors (62) fixedly connected to the upper ends of the two brackets (61), and two groups of guide pillars (65) movably inserted in the two side plates (1) and fixedly connected to one side of the two brackets (61), the output shaft of the motor (69) is fixedly connected to the grinding roller (70), and the output shaft of the motor (62) is fixedly connected to the grinding roller (63).
Citation Information
Patent Citations
A rolling processing device and method for nonferrous metal alloys
CN117548488B
Cited By
Calendering device for automobile part machining
CN119839074A