Light wallboard processing production device and use method thereof

By designing a lightweight wall panel processing and production device including hydraulic pump, sliding frame, scraping belt and cooling components, the bubble problem caused by material collision in lightweight wall panel production is solved, and higher quality wall panel molding and production efficiency are achieved.

CN119550453AActive Publication Date: 2025-03-04HUAIAN FANZHISHENG YUANDA CONSTR IND CO LTD

Patent Information

Application Number
CN202411829073.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-04
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

During the production process of lightweight wall panels, the collision of materials causes tiny bubbles to form on the surface, affecting the molding quality.

Method used

A lightweight wall panel processing production device is designed, including a working shell, an extrusion production mechanism and a cooling assembly. The extrusion production mechanism drives the connecting plate and sliding frame down through a hydraulic pump, and drives the scraping belt and chute plate to vertically lower it, realizing the effective use of the extrusion and scraping belt of materials. The cooling assembly transfers the air conditioner into the clamping shell through a condenser and elastic tube, and cools down and defoams.

Benefits of technology

Effectively eliminates the surface bubbles of the wall panel and improves the forming quality and production efficiency of the wall panel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wallboard production and processing, and discloses a light wallboard processing and producing device and a using method thereof.The light wallboard processing and producing device comprises a working shell, supporting rods are fixedly connected to the periphery of the top of the working shell, materials are poured between two clamping shells in a mold shell, a hydraulic pump is started, the hydraulic pump drives a connecting plate to descend, and the working shell is opened; a connecting plate drives a sliding frame to descend, the sliding frame drives a square shell to descend, the square shell drives a first rotating shaft and a second rotating shaft to descend, the second rotating shaft drives a scraping belt to descend, the scraping belt is moved to the top of a clamping shell, and meanwhile in the descending process of the connecting plate, the connecting plate makes contact with the top of an inclined groove plate; the inclined groove plate is pressed downwards, so that the inclined groove plate vertically descends, due to the arrangement of the inclined groove opening of the inclined groove plate, the clamping shells on the two sides move towards the clamping shell in the center, materials between the two clamping shells are extruded, and the materials can be used for producing wallboards with different widths.
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Description

Technical Field

[0001] The invention relates to the technical field of wall panel production and processing, and in particular to a lightweight wall panel processing and production device and a use method thereof. Background Art

[0002] Lightweight wall panels are a type of building wall material with low deadweight, usually used for interior and exterior walls and partitions of buildings. They are made of lightweight, high-strength materials (such as light aggregate, gypsum, polymer, foamed concrete, glass fiber, etc.) through special processes and have good strength, heat insulation, sound insulation, fire resistance, earthquake resistance and other properties. Lightweight wall panels are lighter than traditional masonry wall materials, thus saving a lot of resources and costs during construction and transportation.

[0003] In the production process of lightweight wall panels, a pressing device is usually used to compact the material inside the mold. However, in this process, the mutual collision of materials will cause tiny bubbles to form on the surface of the lightweight wall panels during the production process, thus affecting the molding quality of the lightweight wall panels. Summary of the invention

[0004] The object of the present invention is to provide a lightweight wallboard processing and production device and a method of using the same to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention relates to a lightweight wall panel processing and production device and a method for using the same, comprising a working shell, wherein the top of the working shell is fixedly connected with support rods on all four sides, the top of the support rods is fixedly connected with a top plate, the top center of the working shell is fixedly connected with a mold shell, and further comprising an extrusion production mechanism, wherein the extrusion production mechanism comprises a hydraulic pump fixedly connected to the top of the top plate, the movable end of the hydraulic pump penetrates the top plate and extends to the outside of the top plate, the bottom of the hydraulic pump is fixedly connected with a connecting plate, the inner wall of the mold shell is slidably connected with three clamping shells, the two ends of the clamping shell are slidably connected with inclined slot plates, two inclined slot plates are provided, and an extrusion assembly is provided on the top of the connecting plate.

[0007] Furthermore, the extrusion assembly includes a sliding frame that passes through and is slidably connected to both sides of the top of the connecting plate, the bottom of the sliding frame is fixedly connected to a square shell, the top of the square shell is fixedly connected to a first spring, the top of the first spring is fixedly connected to the bottom of the connecting plate, one side of the inner wall of the square shell is rotatably connected to a first rotating shaft, and the middle end outer wall of the first rotating shaft is rotatably connected to a scraping belt.

[0008] Furthermore, the inner wall of one end of the scraper belt away from the first rotating shaft is rotatably connected to the second rotating shaft, both ends of the second rotating shaft are rotatably connected to the inner wall of the square shell, both ends of the first rotating shaft are respectively fixedly connected to gears, one side of the top end of the sliding frame is rotatably connected to a rotating plate, and the end of the rotating plate away from the sliding frame is rotatably connected to a slider.

[0009] Furthermore, the outer wall of the bottom end of the slider is slidably connected to the inner wall of the slide groove, one side of the slider is fixedly connected to a connecting rod, the bottom of one end of the connecting rod is fixedly connected to a telescopic rod, the bottom of the telescopic rod is fixedly connected to a rack, and one side of the bottom of the rack is meshed and connected to the top of the gear.

[0010] Furthermore, special-shaped grooves are respectively opened on both sides of the square shell, the outer wall of one end of the rack is arranged inside the special-shaped groove, a cleaning ring frame is fixedly connected between the two racks, and the bottom of the cleaning ring frame is contacted with the top of the scraping belt.

[0011] Furthermore, a lifting assembly is provided at the bottom of the chute plate, and the lifting assembly includes a vertical rod fixedly connected to the bottom of the chute plate, the bottom end of the vertical rod penetrates the working shell and extends to the interior of the working shell, the bottom of the vertical rod is fixedly connected to a lifting plate, the outer wall of the lifting plate is slidably connected to the inner wall of the working shell, the bottom of the lifting plate is fixedly connected to a second spring, the bottom of the second spring is fixedly connected to the bottom of the inner wall of the working shell, and condensers are fixedly connected on both sides of the bottom of the inner wall of the working shell.

[0012] Furthermore, a cooling component is provided on the side wall of the working shell, and the cooling component includes a bent pipe connected to both sides of the working shell, one end of the bent pipe is connected to a conversion shell, the bottom of the conversion shell is fixedly connected to the top of the working shell, and the side of the conversion shell away from the bent pipe is connected to three elastic tubes, one end of the elastic tube is connected to the inner wall of the clamping shell, and movable plates are slidably connected to both sides of the inner wall of the clamping shell, and a first return spring is fixedly connected between the two movable plates.

[0013] Furthermore, a vibration assembly is provided on one side of the movable plate, and the vibration assembly includes a rotating bar rotatably connected to one side of the movable plate, and the end of the rotating bar away from the movable plate is rotatably connected to a concave shell, and the top two sides of the concave shell are respectively penetrated and slidably connected with limit rods, and the bottom of the limit rod is fixedly connected to the bottom of the inner wall of the clamping shell.

[0014] Furthermore, a sliding rod passes through and is slidably connected to the top center of the concave shell, a collision block is fixedly connected to the bottom of the sliding rod, a second return spring is fixedly connected to the top of the collision block, the top of the second return spring is fixedly connected to the bottom of the concave shell, the top of the sliding rod is fixedly connected to the concave rod, and the two ends of the top of the concave rod are respectively fixedly connected to impact balls.

[0015] A method for using a lightweight wallboard processing and production device comprises the following steps:

[0016] Step 1: Hydraulic material;

[0017] Step 2: Clean the scraper belt;

[0018] Step 3: Cool down and defoam;

[0019] Step 4: Vibrate to eliminate bubbles.

[0020] The present invention has the following beneficial effects:

[0021] (1) The present invention pours the material between the two clamping shells inside the mold shell, starts the hydraulic pump, the hydraulic pump drives the connecting plate to descend, the connecting plate drives the sliding frame to descend, the sliding frame drives the square shell to descend, the square shell drives the first rotating shaft and the second rotating shaft to descend, the second rotating shaft drives the scraping belt to descend, and the scraping belt is moved to the top of the clamping shell. At the same time, during the process of the connecting plate descending, it will contact the top of the inclined groove plate, press the inclined groove plate downward, and make the inclined groove plate descend vertically. Affected by the inclined groove opening of the inclined groove plate, the clamping shells on both sides move toward the central clamping shell to squeeze the material between the two clamping shells, so that the material can be used for wallboard production of different widths. When the scraping belt squeezes the top of the clamping shell, it is clamped. Due to the reaction force of the shell holding device, the scraper belt moves upward, so that the square shell in the extrusion assembly moves upward, the square shell drives the sliding frame to move upward, the sliding frame drives the rotating plate to move upward, and is limited by the slide groove. The rotating plate drives the slider to slide along the inner wall of the slide groove, the slider drives the connecting rod to move, the connecting rod drives the telescopic rod to move, the telescopic rod drives the rack to move, and the rack will contact the top of the gear during the movement, so that the gear rotates, the gear drives the first rotating shaft to rotate, and the first rotating shaft drives the scraper belt to rotate. During the rotation of the scraper belt, it can contact and rub against the top of the wall panel, thereby preventing the top of the wall panel from being uneven after production, improving the quality of wall panel production, and being able to eliminate bubbles formed on the top of the wall panel.

[0022] (2) In the present invention, when the rack moves, the rack drives the cleaning ring frame to move. During the movement of the cleaning ring frame, the material adhered to the outer wall of the scraper belt can be scraped and cleaned, which is convenient for the scraper belt to scrape and rub the wall panel later. When the hydraulic pump moves upward, the rack in the extrusion assembly moves in the opposite direction, and the rack drives the cleaning ring frame to move in the opposite direction. During the movement of the cleaning ring frame, the material adhered to the outer wall of the scraper belt is scraped and cleaned. Due to the opening setting of the special-shaped groove, when the cleaning ring frame moves to one end of the inner wall of the square shell, the cleaning ring frame can push the scraped material to the outside of the square shell through the special-shaped groove, thereby improving the subsequent working stability of the scraper belt.

[0023] (3) In the present invention, when the inclined slot plate moves downward, the inclined slot plate drives the vertical rod to descend, and the vertical rod drives the lifting plate to descend vertically along the inner wall of the working shell. Due to the setting of the condenser, the condenser cools the air flow inside the working shell. During the descent of the lifting plate, cold air enters the interior of the bent pipe, the cold air enters the interior of the conversion shell through the bent pipe, the cold air enters the interior of the elastic tube through the conversion shell, and the cold air enters the interior of the clamping shell through the elastic tube. After the cold air enters the interior of the clamping shell, the cold air transfers the cold to the clamping shell, thereby cooling the surface of the wall panel between the two clamping shells, which can reduce the formation of bubbles on the outer surface of the wall panel and improve the work quality of wall panel production.

[0024] (4) According to the present invention, when cold air enters the interior of the clamping shell, the airflow pushes the moving plate to move, and the two moving plates approach each other. The moving plate drives the rotating bar to move, and is limited by the limiting rod. The rotating bar drives the concave shell to vertically descend along the outer wall of the limiting rod. The concave shell drives the sliding rod to descend, and the sliding rod drives the impact block to descend. During the descent process, the impact block will collide with the bottom of the inner wall of the clamping shell, thereby causing slight vibration of the clamping shell and the mold shell. During the vibration process, the bubbles formed on the outer surface of the wall panel can be further eliminated, thereby improving the production quality of the wall panel. When the air pressure of the cold air is unstable, it is elastically deformed by the first return spring, and the first return spring causes the two moving plates to move away from each other, thereby causing the concave shell to drive the sliding rod to move upward in the opposite direction, the sliding rod drives the concave rod to move upward, and the concave rod drives the impact ball to move upward. During the upward movement of the impact ball, it will collide with the top of the inner wall of the clamping shell, thereby further causing slight vibration of the clamping shell and the mold shell.

[0025] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the overall side structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the top view of the connecting plate of the present invention;

[0030] Figure 4It is a schematic diagram of the side structure of the square shell of the present invention;

[0031] Figure 5 This is a schematic diagram of the explosion structure of the cleaning ring frame of the present invention;

[0032] Figure 6 This is a schematic diagram of the cross-sectional structure of the working shell of the present invention;

[0033] Figure 7 It is a schematic diagram of the cross-sectional structure of the clamping shell of the present invention;

[0034] Figure 8 The figure is a flow chart of the method for using the present invention.

[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0036] In the figure: 1, working shell; 2, support rod; 3, top plate; 4, mold shell; 5, extrusion production mechanism; 51, hydraulic pump; 52, connecting plate; 53, clamping shell; 54, inclined slot plate; 55, extrusion assembly; 56, lifting assembly; 57, cooling assembly; 58, vibration assembly; 551, sliding frame; 552, square shell; 553, first spring; 554, first rotating shaft; 555, scraping belt; 556, second rotating shaft; 557, rotating plate; 558, slider; 559, slide groove; 5510, connecting rod; 55 11. telescopic rod; 5512. rack; 5513. special-shaped groove; 5514. cleaning ring frame; 561. vertical rod; 562. lifting plate; 563. second spring; 564. condenser; 571. elbow; 572. conversion shell; 573. elastic tube; 574. moving plate; 575. first return spring; 581. rotating bar; 582. concave shell; 583. limiting rod; 584. sliding rod; 585. impact block; 586. second return spring; 587. concave rod; 588. impact ball; 5515. gear. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Example 1, please refer to Figure 1 - Figure 8 As shown, the present invention is a lightweight wallboard processing and production device and a method of using the same, comprising a working shell 1, the top of the working shell 1 is fixedly connected to support rods 2 on all sides, the top of the support rods 2 is fixedly connected to a top plate 3, the top center of the working shell 1 is fixedly connected to a mold shell 4, and further comprising;

[0039] The extrusion production mechanism 5 includes a hydraulic pump 51 fixedly connected to the top of the top plate 3, the movable end of the hydraulic pump 51 passes through the top plate 3 and extends to the outside of the top plate 3, the bottom of the hydraulic pump 51 is fixedly connected with a connecting plate 52, the inner walls of the mold shell 4 are respectively slidably connected with three clamping shells 53, the two ends of the clamping shells 53 are slidably connected with inclined groove plates 54, two inclined groove plates 54 are provided, and an extrusion assembly 55 is provided on the top of the connecting plate 52.

[0040] The extrusion assembly 55 includes a sliding frame 551 that passes through and is slidably connected to both sides of the top of the connecting plate 52. The bottom of the sliding frame 551 is fixedly connected to a square shell 552. The top of the square shell 552 is fixedly connected to a first spring 553. The top of the first spring 553 is fixedly connected to the bottom of the connecting plate 52. One side of the inner wall of the square shell 552 is rotatably connected to a first rotating shaft 554. The middle end outer wall of the first rotating shaft 554 is rotatably connected to a scraping belt 555.

[0041] The scraping belt 555 is rotatably connected to the inner wall of one end away from the first rotating shaft 554 with the second rotating shaft 556, and the material is poured between the two clamping shells 53 inside the mold shell 4, and the hydraulic pump 51 is started, and the hydraulic pump 51 drives the connecting plate 52 to descend, and the connecting plate 52 drives the sliding frame 551 to descend, and the sliding frame 551 drives the square shell 552 to descend, and the square shell 552 drives the first rotating shaft 554 and the second rotating shaft 556 to descend, and the second rotating shaft 556 drives the scraping belt 555 to descend, and the scraping belt 555 is moved to the top of the clamping shell 53. At the same time, during the descent of the connecting plate 52, it will contact with the chute plate 5 4, the inclined slot plate 54 is pressed down, so that the inclined slot plate 54 descends vertically. Due to the inclined slot setting of the inclined slot plate 54, the clamping shells 53 on both sides move toward the clamping shell 53 in the center, and the material between the two clamping shells 53 is squeezed, so that the material can be used to produce wall panels of different widths. Both ends of the second rotating shaft 556 are rotatably connected to the inner wall of the square shell 552, and both ends of the first rotating shaft 554 are fixedly connected with gears 5515 respectively. A rotating plate 557 is rotatably connected to one side of the top of the sliding frame 551, and a sliding block 558 is rotatably connected to the end of the rotating plate 557 away from the sliding frame 551.

[0042] The outer wall of the bottom end of the slider 558 is slidably connected to the inner wall of the slide groove 559, and a connecting rod 5510 is fixedly connected to one side of the slider 558. A telescopic rod 5511 is fixedly connected to the bottom of one end of the connecting rod 5510. A rack 5512 is fixedly connected to the bottom of the telescopic rod 5511. A bottom side of the rack 5512 is meshedly connected to the top of the gear 5515. When the scraper belt 555 squeezes the top of the clamping shell 53, it is subjected to the reaction force of the clamping shell 53, and the scraper belt 555 moves upward, so that the square shell 552 in the extrusion assembly 55 moves upward, and the square shell 552 drives the sliding frame 551 to move upward, and the sliding frame 551 drives the rotating plate 557 to move upward. The rotating plate 557 is limited by the slide groove 559. The movable slider 558 slides along the inner wall of the slide groove 559, the slider 558 drives the connecting rod 5510 to move, the connecting rod 5510 drives the telescopic rod 5511 to move, the telescopic rod 5511 drives the rack 5512 to move, and the rack 5512 contacts the top of the gear 5515 during the movement, so that the gear 5515 rotates, the gear 5515 drives the first rotating shaft 554 to rotate, and the first rotating shaft 554 drives the scraper belt 555 to rotate. The scraper belt 555 can contact and rub against the top of the wall panel during the rotation, thereby preventing the top of the wall panel from being uneven after production, thereby improving the quality of wall panel production and being able to eliminate bubbles formed on the top of the wall panel.

[0043] Special-shaped grooves 5513 are respectively provided on both sides of the square shell 552, and the outer wall of one end of the rack 5512 is arranged inside the special-shaped groove 5513. A cleaning ring frame 5514 is fixedly connected between the two racks 5512, and the bottom of the cleaning ring frame 5514 is contacted with the top of the scraping belt 555. When the inclined groove plate 54 moves down, the inclined groove plate 54 drives the vertical rod 561 to descend, and the vertical rod 561 drives the lifting plate 562 to descend vertically along the inner wall of the working shell 1, and is affected by the setting of the condenser 564, which makes the inside of the working shell 1 The airflow is used for cooling. When the lifting plate 562 descends, the cold air enters the interior of the bent pipe 571, and then enters the interior of the conversion shell 572 through the bent pipe 571. Then, the cold air enters the interior of the elastic tube 573 through the conversion shell 572, and then enters the interior of the clamping shell 53 through the elastic tube 573. When the cold air enters the interior of the clamping shell 53, the cold air is transferred to the clamping shell 53, thereby cooling the surface of the wall panel between the two clamping shells 53, which can reduce the formation of bubbles on the outer surface of the wall panel and improve the work quality of wall panel production.

[0044] In Example 2, a lifting assembly 56 is provided at the bottom of the inclined slot plate 54, and the lifting assembly 56 includes a vertical rod 561 fixedly connected to the bottom of the inclined slot plate 54, the bottom end of the vertical rod 561 penetrates the working shell 1 and extends to the interior of the working shell 1, the bottom of the vertical rod 561 is fixedly connected to a lifting plate 562, the outer wall of the lifting plate 562 is slidably connected to the inner wall of the working shell 1, the bottom of the lifting plate 562 is fixedly connected to a second spring 563, the bottom of the second spring 563 is fixedly connected to the bottom of the inner wall of the working shell 1, and condensers 564 are fixedly connected on both sides of the bottom of the inner wall of the working shell 1.

[0045] The side wall of the working shell 1 is provided with a cooling component 57, and the cooling component 57 includes a curved pipe 571 connected to both sides of the working shell 1, one end of the curved pipe 571 is connected to a conversion shell 572, and the bottom of the conversion shell 572 is fixedly connected to the top of the working shell 1, and the side of the conversion shell 572 away from the curved pipe 571 is connected to three elastic tubes 573, and one end of the elastic tube 573 is connected to the inner wall of the clamping shell 53, and the inner wall of the clamping shell 53 is slidably connected to the two sides of the inner wall of the clamping shell 53. A first return spring 575 is fixedly connected between the two moving plates 574. When the inclined slot plate 54 moves downward, the inclined slot plate 54 drives the vertical rod 561 to descend, and the vertical rod 561 drives the lifting plate 562 along The inner wall of the working shell 1 is vertically descended, and the condenser 564 is set. The condenser 564 cools the air flow inside the working shell 1. When the lifting plate 562 descends, the cold air enters the inside of the bent pipe 571, and the cold air enters the inside of the conversion shell 572 through the bent pipe 571. The cold air enters the inside of the elastic tube 573 through the conversion shell 572, and the cold air enters the inside of the clamping shell 53 through the elastic tube 573. When the cold air enters the inside of the clamping shell 53, the cold air is transferred to the clamping shell 53, so that the surface of the wall panel between the two clamping shells 53 is cooled, which can reduce the formation of bubbles on the outer surface of the wall panel and improve the work quality of wall panel production.

[0046] A vibration assembly 58 is provided on one side of the movable plate 574, and the vibration assembly 58 includes a rotating bar 581 rotatably connected to one side of the movable plate 574, and the rotating bar 581 is rotatably connected to a concave shell 582 at one end away from the movable plate 574, and the top two sides of the concave shell 582 are respectively penetrated and slidably connected with a limiting rod 583, and the bottom of the limiting rod 583 is fixedly connected to the bottom of the inner wall of the clamping shell 53.

[0047] A sliding rod 584 is penetrated and slidably connected at the top center of the concave shell 582, and an impact block 585 is fixedly connected to the bottom of the sliding rod 584. When cold air enters the interior of the clamping shell 53, the airflow pushes the moving plate 574 to move, and the two moving plates 574 approach each other. The moving plate 574 drives the rotating bar 581 to move. Limited by the limiting rod 583, the rotating bar 581 drives the concave shell 582 to vertically descend along the outer wall of the limiting rod 583, and the concave shell 582 drives the sliding rod 584 to descend, and the sliding rod 584 drives the impact block 585 to descend. During the descent process, the impact block 585 will collide with the bottom of the inner wall of the clamping shell 53, thereby causing a slight vibration of the clamping shell 53 and the mold shell 4. During the vibration process, the bubbles formed on the outer surface of the wall panel can be further eliminated. The production quality of the wall panels is improved. The top of the impact block 585 is fixedly connected with a second return spring 586, and the top of the second return spring 586 is fixedly connected to the bottom of the concave shell 582. The top of the sliding rod 584 is fixedly connected with a concave rod 587, and the top two ends of the concave rod 587 are respectively fixedly connected with impact balls 588. When the air pressure of the cold air is unstable, it is elastically deformed by the first return spring 575, and the first return spring 575 causes the two movable plates 574 to move away from each other, so that the concave shell 582 drives the sliding rod 584 to move upward in the opposite direction, and the sliding rod 584 drives the concave rod 587 to move upward, and the concave rod 587 drives the impact ball 588 to move upward. During the upward movement of the impact ball 588, it will collide with the top of the inner wall of the clamping shell 53, thereby further causing the clamping shell 53 and the mold shell 4 to vibrate slightly.

[0048] A method for using a lightweight wallboard processing and production device comprises the following steps:

[0049] Step 1: Hydraulic material;

[0050] Step 2: Clean the scraper belt 555;

[0051] Step 3: Cool down and defoam;

[0052] Step 4: Vibrate to eliminate bubbles.

[0053] When in use, the material is poured between the two clamping shells 53 inside the mold shell 4, and the hydraulic pump 51 is started. The hydraulic pump 51 drives the connecting plate 52 to descend, and the connecting plate 52 drives the sliding frame 551 to descend, and the sliding frame 551 drives the square shell 552 to descend, and the square shell 552 drives the first rotating shaft 554 and the second rotating shaft 556 to descend, and the second rotating shaft 556 drives the scraping belt 555 to descend, and the scraping belt 555 is moved to the top of the clamping shell 53, and the connection As the plate 52 descends, it contacts the top of the chute plate 54, pressing the chute plate 54 downward, causing the chute plate 54 to descend vertically. Due to the chute opening of the chute plate 54, the clamping shells 53 on both sides move toward the central clamping shell 53, squeezing the material between the two clamping shells 53, so that the material can be used to produce wall panels of different widths. When the scraper belt 555 squeezes the top of the clamping shell 53, it is subjected to the reaction force of the clamping shell 53, and the scraper belt 555 is moved to the center of the clamping shell 53. 55 moves upward, so that the square shell 552 in the extrusion assembly 55 moves upward, the square shell 552 drives the sliding frame 551 to move upward, the sliding frame 551 drives the rotating plate 557 to move upward, and is limited by the slide groove 559. The rotating plate 557 drives the slider 558 to slide along the inner wall of the slide groove 559, the slider 558 drives the connecting rod 5510 to move, the connecting rod 5510 drives the telescopic rod 5511 to move, the telescopic rod 5511 drives the rack 5512 to move, and the rack 5512 contacts the top of the gear 5515 during the movement, so that the gear 5515 rotates, the gear 5515 drives the first rotating shaft 554 to rotate, the first rotating shaft 554 drives the scraping belt 555 to rotate, and the scraping belt 555 can contact and rub with the top of the wall panel during the rotation, thereby preventing the top of the wall panel from being uneven after production, improving the quality of wall panel production, and being able to eliminate bubbles formed on the top of the wall panel.

[0054] When the rack 5512 moves, the rack 5512 drives the cleaning ring frame 5514 to move. During the movement of the cleaning ring frame 5514, the materials adhered to the outer wall of the scraping belt 555 can be scraped and cleaned, so that the scraping belt 555 can perform scraping and friction work on the wall panel later. When the hydraulic pump 51 moves upward, the rack 5512 in the extrusion assembly 55 moves in the opposite direction. The rack 5512 drives the cleaning ring frame 5514 to move in the opposite direction. During the movement of the cleaning ring frame 5514, the materials adhered to the outer wall of the scraping belt 555 are scraped and cleaned. Due to the opening setting of the special-shaped groove 5513, when the cleaning ring frame 5514 moves to one end of the inner wall of the square shell 552, the cleaning ring frame 5514 can push the scraped materials to the outside of the square shell 552 through the special-shaped groove 5513, thereby improving the subsequent working stability of the scraping belt 555.

[0055] When the inclined slot plate 54 moves downward, the inclined slot plate 54 drives the vertical rod 561 to descend, and the vertical rod 561 drives the lifting plate 562 to descend vertically along the inner wall of the working shell 1. Due to the setting of the condenser 564, the condenser 564 cools the airflow inside the working shell 1. During the descent of the lifting plate 562, the cold air enters the interior of the bent pipe 571, and the cold air enters the interior of the conversion shell 572 through the bent pipe 571. The cold air enters the interior of the elastic tube 573 through the conversion shell 572, and the cold air enters the interior of the clamping shell 53 through the elastic tube 573. When the cold air enters the interior of the clamping shell 53, the cold air transfers the cold to the clamping shell 53, so that the surface of the wall panel between the two clamping shells 53 is cooled, which can reduce the formation of bubbles on the outer surface of the wall panel and improve the work quality of wall panel production.

[0056] When the cold air enters the interior of the clamping shell 53, the airflow pushes the moving plate 574 to move, and the two moving plates 574 approach each other. The moving plate 574 drives the rotating bar 581 to move. The rotating bar 581 is limited by the limiting rod 583, and the concave shell 582 is driven to vertically descend along the outer wall of the limiting rod 583. The concave shell 582 drives the sliding rod 584 to descend, and the sliding rod 584 drives the impact block 585 to descend. During the descent process, the impact block 585 will collide with the bottom of the inner wall of the clamping shell 53, thereby causing a slight vibration of the clamping shell 53 and the mold shell 4. During the process, the bubbles formed on the outer surface of the wall panel can be further eliminated, thereby improving the production quality of the wall panel. When the air pressure of the cold air is unstable, it is elastically deformed by the first return spring 575, and the first return spring 575 causes the two movable plates 574 to move away from each other, so that the concave shell 582 drives the sliding rod 584 to move upward in the opposite direction, and the sliding rod 584 drives the concave rod 587 to move upward, and the concave rod 587 drives the impact ball 588 to move upward. During the upward movement of the impact ball 588, it will collide with the top of the inner wall of the clamping shell 53, thereby further causing the clamping shell 53 and the mold shell 4 to vibrate slightly.

[0057] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A lightweight wallboard processing and production device, characterized in that: It comprises a working shell (1), the top of the working shell (1) is fixedly connected to support rods (2) on all sides, the top of the support rods (2) is fixedly connected to a top plate (3), the top center of the working shell (1) is fixedly connected to a mold shell (4), and further comprises: An extrusion production mechanism (5), the extrusion production mechanism (5) comprising a hydraulic pump (51) fixedly connected to the top of a top plate (3), the movable end of the hydraulic pump (51) passing through the top plate (3) and extending to the outside of the top plate (3), the bottom of the hydraulic pump (51) being fixedly connected to a connecting plate (52), the inner wall of the mold shell (4) being slidably connected to three clamping shells (53), the two ends of the clamping shells (53) being slidably connected to inclined slot plates (54), two inclined slot plates (54) being provided, and an extrusion assembly (55) being provided on the top of the connecting plate (52).

2. A lightweight wallboard processing and production device according to claim 1, characterized in that: The extrusion assembly (55) comprises a sliding frame (551) penetrating through and slidably connected to both sides of the top of the connecting plate (52); the bottom of the sliding frame (551) is fixedly connected to a square shell (552); the top of the square shell (552) is fixedly connected to a first spring (553); the top of the first spring (553) is fixedly connected to the bottom of the connecting plate (52); one side of the inner wall of the square shell (552) is rotatably connected to a first rotating shaft (554); the middle end outer wall of the first rotating shaft (554) is rotatably connected to a scraping belt (555).

3. A lightweight wallboard processing and production device according to claim 2, characterized in that: The scraping belt (555) is rotatably connected to the inner wall of one end away from the first rotating shaft (554) with a second rotating shaft (556), and both ends of the second rotating shaft (556) are rotatably connected to the inner wall of the square shell (552). The two ends of the first rotating shaft (554) are respectively fixedly connected with gears (5515). One side of the top end of the sliding frame (551) is rotatably connected to a rotating plate (557), and the end of the rotating plate (557) away from the sliding frame (551) is rotatably connected to a slider (558).

4. A lightweight wallboard processing and production device according to claim 3, characterized in that: The outer wall of the bottom end of the slider (558) is slidably connected to the inner wall of the slide groove (559), and a connecting rod (5510) is fixedly connected to one side of the slider (558). A telescopic rod (5511) is fixedly connected to the bottom of one end of the connecting rod (5510), and a rack (5512) is fixedly connected to the bottom of the telescopic rod (5511). One side of the bottom of the rack (5512) is meshedly connected to the top of the gear (5515).

5. The lightweight wallboard processing and production device according to claim 4 is characterized in that: Special-shaped grooves (5513) are respectively provided on both sides of the square shell (552); the outer wall of one end of the rack (5512) is arranged inside the special-shaped groove (5513); a cleaning ring frame (5514) is fixedly connected between the two racks (5512); and the bottom of the cleaning ring frame (5514) is arranged to contact the top of the scraping belt (555).

6. The lightweight wallboard processing and production device according to claim 5 is characterized in that: A lifting assembly (56) is provided at the bottom of the inclined slot plate (54), and the lifting assembly (56) comprises a vertical rod (561) fixedly connected to the bottom of the inclined slot plate (54), the bottom end of the vertical rod (561) passes through the working shell (1) and extends into the interior of the working shell (1), a lifting plate (562) is fixedly connected to the bottom of the vertical rod (561), the outer wall of the lifting plate (562) is slidably connected to the inner wall of the working shell (1), a second spring (563) is fixedly connected to the bottom of the lifting plate (562), the bottom of the second spring (563) is fixedly connected to the bottom of the inner wall of the working shell (1), and condensers (564) are fixedly connected to both sides of the bottom of the inner wall of the working shell (1).

7. A lightweight wallboard processing and production device according to claim 6, characterized in that: The side wall of the working shell (1) is provided with a cooling component (57), and the cooling component (57) comprises a curved pipe (571) connected to both sides of the working shell (1), one end of the curved pipe (571) is connected to a conversion shell (572), the bottom of the conversion shell (572) is fixedly connected to the top of the working shell (1), and the side of the conversion shell (572) away from the curved pipe (571) is connected to three elastic tubes (573), one end of the elastic tube (573) is connected to the inner wall of the clamping shell (53), and movable plates (574) are slidably connected to both sides of the inner wall of the clamping shell (53), and a first return spring (575) is fixedly connected between the two movable plates (574).

8. The lightweight wallboard processing and production device according to claim 7 is characterized in that: A vibration assembly (58) is provided on one side of the movable plate (574), and the vibration assembly (58) includes a rotating bar (581) rotatably connected to one side of the movable plate (574), and one end of the rotating bar (581) away from the movable plate (574) is rotatably connected to a concave shell (582), and both sides of the top of the concave shell (582) are respectively penetrated and slidably connected with limiting rods (583), and the bottom of the limiting rod (583) is fixedly connected to the bottom of the inner wall of the clamping shell (53).

9. The lightweight wallboard processing and production device according to claim 8 is characterized in that: A sliding rod (584) passes through and is slidably connected to the top center of the concave shell (582); a collision block (585) is fixedly connected to the bottom of the sliding rod (584); a second return spring (586) is fixedly connected to the top of the collision block (585); the top of the second return spring (586) is fixedly connected to the bottom of the concave shell (582); a concave rod (587) is fixedly connected to the top of the sliding rod (584); and collision balls (588) are fixedly connected to the two ends of the top of the concave rod (587).

10. A method for using a lightweight wallboard processing and production device, using the lightweight wallboard processing and production device as claimed in claim 9, characterized in that: The following steps are included: Step 1: Hydraulic material; Step 2: Clean the scraper belt (555); Step 3: Cool down and defoam; Step 4: Vibrate to eliminate bubbles.

Citation Information

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