Online printing integrated automatic badge machine with good conveying effect
By designing an online integrated printing automatic badge machine integrating UV printers, membrane cutting mechanisms, riveting components, etc., the problem of single process and long processing of badge machines is solved, and efficient and automated production of badges is achieved.
Patent Information
- Application Number
- CN202510113003.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-07
AI Technical Summary
The existing badge machine has a single process, long processing time, and requires the use of two equipment in combination, which increases production costs.
An online integrated printing automatic badge machine is designed, integrating UV printer, membrane cutting mechanism, waste membrane recycling mechanism, riveting assembly and discharge assembly, and the rotating mechanism realizes rapid transport and transportation of upper and lower covers.
The automated processing and production of badges has been realized, which has reduced production costs, improved processing efficiency, and optimized the processing process.
Smart Images

Figure CN119563977A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of badge machines, in particular to an online automatic badge machine with integrated printing and good conveying effect. Background Art
[0002] An automatic badge machine is a device used to make badges, also known as a badge machine, badge machine or badge pressing machine. It converts the designed pattern into a digital signal through a control module, and then prints the pattern through a printing module. It usually uses a UV printer for printing, and can print patterns on different materials without fading.
[0003] Regarding the above-mentioned related technologies, it is believed that many of the equipment on the market can only complete a single process flow such as riveting. Two types of equipment need to be used in conjunction to achieve a complete assembly line printing and riveting process. The overall processing process is time-consuming and requires the purchase of two types of equipment, which increases production costs. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides an online integrated printing automatic badge machine with good conveying effect, which solves the problem that the badge machine has a single process and takes a long time to process when making badges.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an online integrated printing automatic badge machine with good conveying effect, comprising a machine body, a UV printer is installed on the left side of the top of the machine body inner cavity, a film cutting mechanism is installed on the top of the machine body inner cavity and on the right side of the UV printer, a waste film recovery mechanism is installed on the right side of the film cutting mechanism, a riveting assembly is installed inside the machine body, a discharging assembly is installed at the front of the riveting assembly, a rotating mechanism is installed on the left side of the machine body, a lower cover silo is installed on the left side of the machine body inner cavity, and an upper cover silo is installed on the right side of the machine body inner cavity.
[0006] Furthermore, the rotating mechanism includes a silo operating motor, the silo operating motor is fixedly connected to the lower cover silo, an equal divider is installed at the front of the silo operating motor, a rotating motor 1 is installed inside the body and on the left side of the riveting tray, a rotating carrier is fixedly installed on the movable end of the rotating motor 1, a plurality of cover removing motors are evenly installed on the top wall of the rotating carrier, a magnetic contact is installed on the movable end of the cover removing motor, an upper cover push rod is installed in the inner cavity of the body and at the front of the lower cover silo, the riveting assembly includes a riveting frame, the riveting frame is fixedly installed inside the body, a riveting press is installed on the inner wall of the riveting frame, and a riveting tray is installed inside the body and at the position corresponding to the riveting press.
[0007] Furthermore, the film cutting mechanism comprises a film cutting frame, the right side of the top wall of the film cutting frame is fixedly connected to the waste film recovery mechanism, and a film cutting pressing block is installed on the inner wall of the film cutting frame.
[0008] Furthermore, a film taking motor is installed at the bottom of the film cutting frame, a film carrier is installed on the power shaft of the film taking motor, and a pressing motor is installed at the bottom of the film cutting frame.
[0009] Furthermore, the waste film recovery mechanism comprises two L-shaped frames, the two L-shaped frames are arranged symmetrically front to back, and the bottom ends of the two L-shaped frames are fixedly connected to the top wall of the film cutting frame.
[0010] Furthermore, a reel is rotatably mounted on the inner walls of the two L-shaped frames.
[0011] Furthermore, a winding motor is fixedly mounted on the front wall of the L-shaped frame located at the front, and a power shaft of the winding motor passes through the corresponding L-shaped frame and is fixedly connected to the winding shaft via a bearing.
[0012] Furthermore, the material discharging assembly includes a material guide pipe, which is fixedly installed in the inner cavity of the machine body and located in front of the rotating carrier.
[0013] Furthermore, the material guide pipe is in a "human" shape, and a collection frame is fixedly installed inside the machine body and on the left and right sides of the bottom end of the material guide pipe.
[0014] Furthermore, a cabinet door is hingedly mounted on the front wall of the machine body, an operation panel is mounted on the front wall of the cabinet door, and a control panel is mounted on the rear of the cabinet door.
[0015] The present invention has the following beneficial effects:
[0016] (1) This online integrated printing automatic badge machine with good conveying effect makes the badge automation equipment purely electric, integrating printing, riveting and discharging. It has a good technical improvement on the production and processing of badges, can reduce production costs, improve processing efficiency and optimize processing procedures.
[0017] (2) This online integrated printing automatic badge machine has good conveying effect. This equipment is convenient to be mounted on a photographic device. By using the printing and riveting functions of this equipment, personalized tinplate badges can be printed and used immediately.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the external structure of the present invention;
[0020] Figure 2 This is a front view of the internal structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the left side of the external structure of the present invention;
[0022] Figure 4 It is a right front schematic diagram of the internal structure of the present invention;
[0023] Figure 5 It is a right rear schematic diagram of the internal structure of the present invention;
[0024] Figure 6 It is a rear view of the internal structure of the present invention;
[0025] Figure 7 It is a schematic diagram of the left side of the internal structure of the present invention;
[0026] Figure 8 It is a front view of the internal structure of the present invention.
[0027] In the figure, 1. machine body; 2. UV printer; 3. film cutting mechanism; 31. film cutting frame; 32. film cutting block; 33. film taking motor; 34. film carrier; 35. pressing motor; 4. waste film recovery mechanism; 41. L-shaped frame; 42. winding shaft; 43. winding motor; 5. lower cover silo; 6. upper cover silo; 7. riveting assembly; 71. riveting frame; 72. riveting press; 73. riveting tray; 8. material discharging assembly; 81. material guide pipe; 82. collection frame; 9. operation panel; 10. control panel; 11. rotating mechanism; 1101. silo operation motor; 1102. equal divider; 1103. cover taking motor; 1104. magnetic contact; 1105. upper cover push rod; 1106. rotating carrier; 1107. rotating motor 1; 12. cabinet door. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0030] See also Figure 1-Figure 8The embodiment of the present invention provides a technical solution: an online integrated printing automatic badge machine with good conveying effect, comprising a machine body 1, characterized in that: a UV printer 2 is installed on the left side of the top of the inner cavity of the machine body 1, a film cutting mechanism 3 is installed on the top of the inner cavity of the machine body 1 and on the right side of the UV printer 2, a waste film recovery mechanism 4 is installed on the right side of the film cutting mechanism 3, a riveting component 7 is installed inside the machine body 1, a discharging component 8 is installed in front of the riveting component 7, a rotating mechanism 11 is installed on the left side of the inner cavity of the machine body 1, a lower cover silo 5 is installed on the left side of the inner cavity of the machine body 1, and an upper cover silo 6 is installed on the right side of the inner cavity of the machine body 1.
[0031] In this embodiment, the rotating mechanism 11 can simultaneously realize the rapid transfer and transportation of the upper cover and the lower cover, and the automated processing and production of the metal badges can be completed through rapid transfer and transportation.
[0032] Specifically, the rotating mechanism 11 includes a silo operating motor 1101, which is fixedly connected to the lower cover silo 5, and an equal divider 1102 is installed at the front of the silo operating motor 1101. A rotating motor 1107 is installed inside the body 1 and on the left side of the riveting tray 73. The movable end of the rotating motor 1107 is fixedly installed with a rotating carrier 1106, and a plurality of cover removing motors 1103 are evenly installed on the top wall of the rotating carrier 1106. The movable end of the cover removing motor 1103 is installed with a magnetic contact 1104, and an upper cover push rod 1105 is installed in the inner cavity of the body 1 and at the front of the lower cover silo 5. The riveting assembly 7 includes a riveting frame 71, which is fixedly installed inside the body 1, and a riveting press 72 is installed on the inner wall of the riveting frame 71. A riveting tray 73 is installed inside the body 1 and at a position corresponding to the riveting press 72.
[0033] In this embodiment, the riveting assembly 7 can be used to perform secondary riveting and fixing of the metal badge, thereby improving the overall product processing efficiency. At the same time, the riveting machine 72 and the riveting tray 73 cooperate with each other to quickly achieve riveting and fixing of the upper and lower covers of the metal badge.
[0034] Specifically, the film cutting mechanism 3 includes a film cutting frame 31 , the right side of the top wall of the film cutting frame 31 is fixedly connected to the waste film recovery mechanism 4 , and a film cutting pressing block 32 is installed on the inner wall of the film cutting frame 31 .
[0035] In this embodiment, the film cutting block 32 is mainly set to cut the pattern printed by the UV printer 2 from the PET film and facilitate subsequent product printing. The film cutting frame 31 is mainly set to have a supporting and fixing function and is used to install subsequent product components.
[0036] Specifically, a film taking motor 33 is installed at the bottom of the film cutting frame 31 , a film carrier 34 is installed on the power shaft of the film taking motor 33 , and a pressing motor 35 is installed at the bottom of the film cutting frame 31 .
[0037] In this embodiment, the film taking motor 33 and the film carrier 34 cooperate with each other to collect the pattern cut by the film cutting block 32, and then transport it, thereby achieving good work efficiency during the continuous processing.
[0038] Specifically, the waste film recovery mechanism 4 includes two L-shaped frames 41 , which are symmetrically arranged front to back, and the bottom ends of the two L-shaped frames 41 are fixedly connected to the top wall of the film cutting frame 31 .
[0039] In this embodiment, the two L-shaped frames 41 are mainly installed on the top wall of the film cutting frame 31 for installing the winding shaft 42.
[0040] Specifically, the reel-up shaft 42 is rotatably mounted on the inner walls of the two L-shaped frames 41 .
[0041] In this embodiment, the winding shaft 42 is mainly used to wind up the waste film after cutting.
[0042] Specifically, a winding motor 43 is fixedly mounted on the front wall of the L-shaped frame 41 at the front, and a power shaft of the winding motor 43 passes through the corresponding L-shaped frame 41 through a bearing and is fixedly connected to the winding shaft 42 .
[0043] In this embodiment, the winding shaft 42 is driven to rotate by the winding motor 43, so that the waste film can be continuously wound up, and the winding motor 43 is a reduction motor.
[0044] Specifically, the material discharging assembly 8 includes a material guiding pipe 81 , which is fixedly installed in the inner cavity of the machine body 1 and located in front of the rotating carrier 1106 .
[0045] In this embodiment, the guide tube 81 is mainly used to collect the fallen finished badges.
[0046] Specifically, the material guide pipe 81 is in a “human” shape, and a collection frame 82 is fixedly installed inside the machine body 1 and on both sides of the bottom end of the material guide pipe 81 .
[0047] In this embodiment, the collection frame 82 collects the finished badges falling from the guide tube 81 in a unified manner, so as to facilitate subsequent product packaging and processing.
[0048] Specifically, a cabinet door 12 is hingedly mounted on the front wall of the machine body 1 , an operation panel 9 is mounted on the front wall of the cabinet door 12 , and a control panel 10 is mounted on the rear of the cabinet door 12 .
[0049] In this embodiment, the operation panel 9 and the control panel 10 cooperate with each other to mainly perform automatic control work on the electrical control equipment of the entire device.
[0050] First, print the picture or logo on the PET film through the UV printer 2, transfer it to the film cutting block 32 through the PET paper film, and transfer it to the film carrier 34 through cutting and pressing. After the film cutting process is completed, it will be transferred to the film carrier 34. Since the badge paper film is circular, some residual waste paper film will be left on the outside of the PET film. The winding motor 43 in the waste film recycling mechanism 4 drives the winding shaft 42 to rotate in the inner wall of the L-shaped frame 41, so that the cut waste film can be recycled. After the PET film is taken from the film carrier 34, since the paper film needs to be pasted on the badge cover after taking the film, the back of the paper film needs to be pasted on The upper part of the surface cover, so the film carrier 34 is driven by the film taking motor 33 to rotate 180 degrees, the original paper film is reversed, and the circular upper cover silo 6 is driven to rotate by the silo operation motor 1101, and at the same time, through the equal divider 1102, the rotation distance meets the requirement of keeping parallel with the upper cover push rod 1105, and the upper cover is pushed out in parallel by the upper cover push rod 1105, and the upper cover is sucked by the magnetic suction contact 1104 at the front end through the cover taking motor 1103, and the cover taking motor 1103 shrinks the magnetic suction contact 1104 to a certain height, and translates it to the rotating carrier 1106 on the upper part of the rotating motor 1107. The rotating motor 1107 drives the rotating carrier 1106 so that the upper cover can rotate 180 degrees. The upper and lower covers are grabbed by the magnetic contacts 1104 and placed in the riveting tray 73. The riveting frame 71, the riveting machine 72 and the riveting tray 73 cooperate with each other. The riveting machine 72 starts to rivet the riveting tray 73, first rivet the upper cover and then the lower cover. The two rivetings are combined into a formed body. The riveting tray 73 is then moved by the lower cover removal motor 1103 to put the finished product into the guide tube 81 and fall into the collection frame 82 for placement. The two key steps of printing and riveting are integrated in Integrated, specifically, the small UV printer 2 transmits the pattern information received by the host to the control system, and then prints the back of the PET high-transmittance film and then automatically cuts the picture, and puts it into the riveting tray 73 through the rotating mechanism 11 to complete the next step. The upper cover and the lower cover are equipped with integrated material bins, and automatic feeding, automatic riveting and automatic discharging are carried out by electric equipment, thereby realizing the integration of personalized online customization and small-scale centralized production. The badge automation equipment is purely electric, integrating printing, riveting and discharging. In the badge production, it can reduce production costs, improve processing efficiency and optimize the processing flow.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An online integrated printing automatic badge machine with good conveying effect, comprising a machine body (1), characterized in that: A UV printer (2) is installed on the left side of the top of the inner cavity of the machine body (1); a film cutting mechanism (3) is installed on the top of the inner cavity of the machine body (1) and on the right side of the UV printer (2); a waste film recovery mechanism (4) is installed on the right side of the film cutting mechanism (3); a riveting assembly (7) is installed inside the machine body (1); a discharge assembly (8) is installed at the front of the riveting assembly (7); a rotating mechanism (11) is installed on the left side of the inner cavity of the machine body (1); a lower cover silo (5) is installed on the left side of the inner cavity of the machine body (1); and an upper cover silo (6) is installed on the right side of the inner cavity of the machine body (1).
2. According to claim 1, an online integrated printing automatic badge machine with good conveying effect is characterized by: The rotating mechanism (11) comprises a silo operating motor (1101), the silo operating motor (1101) is fixedly connected to the lower cover silo (5), an equal divider (1102) is installed at the front of the silo operating motor (1101), a rotating motor 1 (1107) is installed inside the body (1) and on the left side of the riveting tray (73), a rotating carrier (1106) is fixedly installed at the movable end of the rotating motor 1 (1107), and a plurality of take-out plates (1106) are evenly installed on the top wall of the rotating carrier (1106). A cover motor (1103), a movable end of the cover removing motor (1103) is installed with a magnetic contact (1104), an upper cover push rod (1105) is installed in the inner cavity of the body (1) and in front of the lower cover bin (5), the riveting assembly (7) comprises a riveting frame (71), the riveting frame (71) is fixedly installed in the body (1), a riveting press (72) is installed on the inner wall of the riveting frame (71), and a riveting tray (73) is installed in the body (1) and at a position corresponding to the riveting press (72).
3. According to claim 1, an online integrated printing automatic badge machine with good conveying effect is characterized by: The film cutting mechanism (3) comprises a film cutting frame (31), the right side of the top wall of the film cutting frame (31) is fixedly connected to the waste film recovery mechanism (4), and a film cutting pressing block (32) is installed on the inner wall of the film cutting frame (31).
4. According to claim 3, an online integrated printing automatic badge machine with good conveying effect is characterized by: A film taking motor (33) is installed at the bottom of the film cutting frame (31), a film carrier (34) is installed on the power shaft of the film taking motor (33), and a pressing motor (35) is installed at the bottom of the film cutting frame (31).
5. According to claim 1, an online integrated printing automatic badge machine with good conveying effect is characterized by: The waste film recovery mechanism (4) comprises two L-shaped frames (41), the two L-shaped frames (41) are arranged symmetrically front to back, and the bottom ends of the two L-shaped frames (41) are fixedly connected to the top wall of the film cutting frame (31).
6. According to claim 5, an online integrated printing automatic badge machine with good conveying effect is characterized by: A reel (42) is rotatably mounted on the inner walls of the two L-shaped frames (41).
7. According to claim 5, an online integrated printing automatic badge machine with good conveying effect is characterized by: A reeling motor (43) is fixedly mounted on the front wall of the L-shaped frame (41) located at the front, and a power shaft of the reeling motor (43) passes through the corresponding L-shaped frame (41) and is fixedly connected to the reeling shaft (42) via a bearing.
8. According to claim 1, an online integrated printing automatic badge machine with good conveying effect is characterized by: The material discharging assembly (8) comprises a material guide pipe (81), wherein the material guide pipe (81) is fixedly mounted in the inner cavity of the machine body (1) and is located in front of the rotating carrier (1106).
9. According to claim 8, an online integrated printing automatic badge machine with good conveying effect is characterized by: The material guide pipe (81) is in the shape of a "human" character, and a collection frame (82) is fixedly installed inside the machine body (1) and on both left and right sides of the bottom end of the material guide pipe (81).
10. According to claim 1, an online integrated printing automatic badge machine with good conveying effect is characterized by: A cabinet door (12) is hingedly mounted on the front wall of the machine body (1), an operation panel (9) is mounted on the front wall of the cabinet door (12), and a control panel (10) is mounted on the rear of the cabinet door (12).
Citation Information
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