Portable furnace slag and metal separation tool
Through portable slag and metal separation tools, the folding design of electromagnets and rotary stretch shafts is solved, and the complexity, high cost and insufficient portability of existing devices are achieved, efficient and safe metal separation operations are achieved, and operations are reduced. Cost and improve productivity.
Patent Information
- Application Number
- CN202420814219.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing slag metal separation devices are complex in design, high cost, difficult to maintain, lack of portability and complex operation, resulting in low production efficiency, safety hazards and high operating costs.
A portable slag and metal separation tool is designed, using electromagnets to adsorb metal separation, drive the rotation of the rotary shaft through the motor, and combines the folding design of the rotary tension shaft to achieve simple structure, portability and easy operation.
It improves metal separation efficiency and production efficiency, reduces operating costs, enhances equipment stability and security, simplifies operating procedures, is suitable for diversified separation scenarios, and reduces storage space requirements.
Smart Images
Figure CN222112149U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag metal recovery, in particular to a portable slag and metal separation tool. Background Art
[0002] Slag is a melt floating on the surface of liquid metal generated during pyrometallurgy. It contains oxides, sulfides and a small amount of metal. With the development of industry, there are more and more hazardous wastes, and the metals in them can be regarded as important resources. When dealing with hazardous wastes, it is necessary to effectively recover metals, but there are problems with the existing process. For example, water washing and iron removal produce a large amount of wastewater and high energy consumption. In addition, the equipment for recovering metallic iron from blast furnace slag also has problems such as large consumption of manpower and material resources and excessive expenditure. The existing slag metal separation device has the problem of overly complex design structure, difficult maintenance and high cost. The existing slag metal separation device is very bulky and lacks flexibility in the face of various separation scenarios. The existing slag metal separation device is inconvenient to use, and the learning and maintenance costs are too high, which does not conform to the concept of effective metal recovery. In the search of existing patents, no small equipment specifically for slag metal separation was found. The existing small equipment has the following shortcomings:
[0003] 1. The existing slag metal separation device is complex in design, high in cost, difficult to maintain, and complex in equipment operation. It requires professional technicians to maintain it, which increases labor costs. The parts are severely worn and the maintenance cost is high, which affects the stable operation of the equipment. It is prone to failure during operation, and the downtime for maintenance is long, and the production efficiency is low. Due to the large size of the equipment, the large area occupied, and the high requirements for the production site, the expansion of the production scale is limited. Therefore, a slag metal separation device with a simple structure is urgently needed.
[0004] 2. Existing slag metal separation devices lack portability and are mostly fixed at specific nodes for operation. They lack flexibility when dealing with diversified slag separations, which makes it impossible to meet the diversified separation needs on site. Fixed devices also limit the scope of operation and cannot be quickly moved to different locations for separation operations, affecting production efficiency and the ability to respond to emergencies. Therefore, a portable and flexible slag metal separation device is urgently needed.
[0005] 3. The existing slag metal separation device is complicated to operate. It is difficult for workers to quickly master the separation technology of metal and slag. The learning cost is high, the equipment control interface is not intuitive, the operation process is cumbersome, and it requires a long time of training and experience accumulation. Misoperation is prone to occur during operation, resulting in low efficiency and safety hazards. In addition, due to strict operating requirements, operators need to have professional knowledge and skills, and the recruitment and training costs are high, which increases the company's operating costs and management difficulties. Therefore, a simple-to-operate slag metal separation device is urgently needed. Utility Model Content
[0006] The main purpose of the utility model is to provide a portable slag and metal separation tool, which can effectively solve the problems in the background technology.
[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0008] A portable slag and metal separation tool comprises a fixing plate, a holding handle is installed on the right side of the fixing plate, a rotating stretching shaft is installed on the left side of the fixing plate, a motor fixing plate is installed on the left side of the rotating stretching shaft, a front end handle is installed above the motor fixing plate, a battery is installed on the outside of the motor fixing plate, a motor is installed on the left side of the motor fixing plate, a motor shaft is connected to the left side of the motor, and an electromagnet is nested on the outside of the motor shaft.
[0009] Preferably, the grip handle is chamfered.
[0010] Preferably, one is provided on each side of the axis of the holding handle.
[0011] Preferably, the front handle is chamfered.
[0012] Preferably, the electric motor is internally connected to a battery.
[0013] Preferably, the electromagnet is designed to be circular.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model adopts electromagnet to absorb and separate metal. The motor drives the rotating shaft, and the rotating shaft drives the electromagnet to rotate. It can absorb metal over a large area and has the advantages of simple structure and convenient maintenance. The equipment has a simple and stable structure, is easy to maintain and clean, and reduces operating costs. The electromagnet has a good adsorption effect and improves the metal separation efficiency. The rotating shaft drive design makes the equipment run smoothly and reliably, has a long service life, and improves production efficiency and quality.
[0016] 2. The utility model adopts a rotating stretch axis folding design, which makes the device have excellent mobility and portability. The front handle and the grip handle are ergonomically designed, comfortable and convenient to operate. The axis folding structure is compact, easy to store and carry, and suitable for mobile operations in different scenarios. The equipment has high stability and is safe and reliable to use, which improves work efficiency and flexibility. In addition, the folding design also reduces the storage space requirements and extends the service life of the equipment, bringing users a more convenient operating experience.
[0017] 3. The utility model separates metals by switching on and off electromagnets. The gripping handle and the front handle improve stability. Metal adsorption is achieved by turning on the motor. When the motor is turned off, the magnetism disappears and the metal falls naturally. The principle is clear and easy to understand, the operation is simple and efficient, the learning cost for operators is low, and they can get started quickly. The convenience and efficiency of metal separation are realized, and the production efficiency and quality are improved. This design makes the metal separation process safer and more reliable, creates a better operating environment for workers, and is conducive to improving overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0020] In the figure: 1. holding handle; 2. fixing plate; 3. rotating stretching shaft; 4. front end handle; 5. motor fixing plate; 6. motor; 7. electromagnet; 8. motor shaft; 9. battery. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Example
[0025] See also Figure 1-2 , the utility model provides a technical solution:
[0026] A portable slag and metal separation tool comprises a fixed plate, a steering lifting plate is installed above the fixed plate, a rotating cylinder is installed below the steering lifting plate, a fixed plate is installed on the right side of the fixed plate, a universal wheel is installed below the fixed plate, a limit block is installed on the outside of the fixed plate, a handle is installed on the right side of the limit block, a push head is installed in front of the fixed plate, a cylinder rod is installed below the fixed plate, and a lifting cylinder is installed below the cylinder rod.
[0027] Features ABBDTM Series Traditional electromagnet Operating temperature range -25℃ to 85℃ -25℃ to 60℃ life 10 years 5 years or replacement Energy consumption 10w-50w 20w-100w
[0028] The electromagnet described in the utility model preferably adopts the electromagnet of model ABB DTM produced by ABB company. The electromagnet adopts advanced design and manufacturing technology to ensure high reliability and high performance. The electromagnet adopts energy-saving design, which can reduce energy consumption and improve the overall efficiency of the system. It has a high operating temperature range and can work normally in harsh environments. The electromagnet is simple in design and easy to install and maintain, which can save time and cost.
[0029] When the utility model is working, the fixing plate fixes the front handle, the worker holds the front handle with his left hand and picks up the holding handle with his right hand, and the work starts. The battery supplies power to the motor and the electromagnet fixed on the motor fixing plate, the electromagnet generates magnetism, and at the same time the motor drives the motor shaft and the electromagnet to rotate at a uniform speed, and the electromagnet of the device is placed in the slag, and the metal will be adsorbed onto the electromagnet. This is repeated many times, and then the device is placed in a metal collection box. The battery is turned off and the power supply is canceled, the magnetism and the rotation disappear, and the metal loses adsorption and falls into the metal collection box, and the work is finished.
[0030] When the utility model is transferred to a work site, the fixing plate is stretched and rotated by rotating the stretching shaft, and the fixing plate is folded to the motor. At this time, the front handle can be lifted. The utility model has a simple structure and strong portability.
[0031] In this embodiment, the holding handle is chamfered, one is provided on each side of the axis of the holding handle, the front handle is chamfered, the motor is internally connected to the battery, and the electromagnet is circularly designed.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A portable slag and metal separation tool, comprising a fixing plate (2), characterized in that: A holding handle (1) is installed on the right side of the fixing plate (2), a rotating stretching shaft (3) is installed on the left side of the fixing plate (2), a motor fixing plate (5) is installed on the left side of the rotating stretching shaft (3), a front handle (4) is installed above the motor fixing plate (5), a battery (9) is installed on the outside of the motor fixing plate (5), a motor (6) is installed on the left side of the motor fixing plate (5), a motor shaft (8) is connected to the left side of the motor (6), and an electromagnet (7) is embedded on the outside of the motor shaft (8).
2. A portable slag and metal separation tool according to claim 1, characterized in that: The grip handle (1) is chamfered.
3. A portable slag and metal separation tool according to claim 1, characterized in that: One gripping handle (1) is provided on each side of the axis.
4. A portable slag and metal separation tool according to claim 1, characterized in that: The front handle (4) is chamfered.
5. A portable slag and metal separation tool according to claim 1, characterized in that: The electric motor (6) is internally connected to a battery (9).
6. A portable slag and metal separation tool according to claim 1, characterized in that: The electromagnet (7) is designed to be circular.