Brick blocking equipment and conveying line using same

By using a combination technology of drive devices and rollers in the brick-retaining equipment, the problems of high energy consumption and extrusion damage during the tiles are solved, and the deviation correction of the brick board and the wear resistance of the equipment are achieved, and the service life is extended.

CN222273264UActive Publication Date: 2024-12-31FOSHAN DONGPENG CERAMIC +3
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Patent Information

Application Number
CN202420024395.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2024-12-31
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

The existing brick-retaining equipment has problems such as excessive energy consumption, crushing and easy destruction of the baffle bracket during the tiles conveying process, and cannot effectively solve the problem of uneven brick-retaining boards.

Method used

Using a brick-retaining device including a drive device, a turntable and a roller, the rotating roller rotates the offset brick plate to correct its deviation back to the correct track, and at the same time, a frequency converter motor is used to reduce energy consumption.

Benefits of technology

The brick plates are arranged neatly, which reduces the resistance of brick-retaining equipment, extends the service life of the equipment, and reduces the risk of collision.

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Abstract

The utility model relates to the technical field of brick blocking equipment, in particular to brick blocking equipment and a conveying line using the brick blocking equipment, the brick blocking equipment comprises a driving device, a rotating disc and a plurality of idler wheels, the output end of the driving device is connected with the rotating disc, the driving device is used for driving the rotating disc to rotate around the axis of the rotating disc, and the idler wheels are arranged on the rotating disc. The multiple rolling wheels are rotatably installed below the rotary disc, the multiple rolling wheels are arranged at intervals to form a circular ring, the rolling wheel faces of the rolling wheels are used for making contact with the side edges of bricks, and the problems that in the prior art, brick blocking equipment is too large in energy consumption, brick plates are prone to being extruded and damaged, and a baffle support is prone to being damaged are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of brick retaining equipment, in particular to a brick retaining equipment and a conveying line using the same. Background Art

[0002] During the normal brick-discharging process of the wide-body kiln brick-discharging platform of the tile production line, if the bricks are not arranged neatly, the bricks discharged from the lifting platform will be disordered, causing the products to be squeezed and damaged by each other, increasing losses and affecting costs.

[0003] For example, the patent number is CN208577143U, which includes a frame, a roller, a motor and a baffle bracket.

[0004] Although the automatic alignment of tiles on the roller conveyor line is achieved, the consistency of tile transportation is guaranteed, and the stable production of tiles is ensured, a motor is used to drive the baffle bracket to block the tiles, and the motor is stopped after blocking for a certain period of time. A high-power motor is required to achieve this function. The tiles in front of the baffle are subject to both the resistance of the baffle and the pressure of the tiles behind, so the tiles will be squeezed and damaged, and the baffle bracket is easily damaged. Utility Model Content

[0005] In view of the above-mentioned defects, the purpose of the utility model is to provide a brick retaining device, which solves the above-mentioned problems such as excessive energy consumption, extrusion damage and easy damage of the baffle bracket.

[0006] Another object of the utility model is to provide a conveyor line using the above-mentioned brick retaining devices, wherein two brick retaining devices can guide and limit brick plates that are not aligned or deviated from the correct track on the conveying platform, so that the brick plates are arranged neatly and return to the correct track.

[0007] To achieve this purpose, the utility model adopts the following technical solutions:

[0008] A brick retaining device comprises: a driving device, a turntable and a plurality of rollers, wherein the output end of the driving device is connected to the turntable, the driving device is used to drive the turntable to rotate around the axis of the turntable, a plurality of the rollers are rotatably installed below the turntable, and the plurality of the rollers are spaced apart to form a circular ring arrangement, and the roller surfaces of the rollers are used to contact the side edges of bricks.

[0009] Furthermore, the outer circumference formed by the plurality of roller assemblies is larger than the circumference of the turntable.

[0010] Furthermore, it comprises a plurality of supporting rods and a plurality of bearings, wherein one end of the supporting rod is connected to the turntable, the other end of the supporting rod is passed through the inner ring of the bearing, the roller is mounted on the outer ring of the bearing, and the roller is provided in an even number.

[0011] Furthermore, the number of the support rods, the bearings and the rollers is 10 respectively, the diameter of the turntable is 650 mm, the thickness is 60 mm, and the outer diameter of the roller is 125 mm.

[0012] Furthermore, the support rod is detachably mounted on the turntable by means of bolts, a plurality of threaded mounting holes are provided on the top of the turntable, and one end of the bolt passes through the threaded mounting hole and is connected to the support rod.

[0013] Furthermore, the roller surface cover of the roller is provided with a wear-resistant layer.

[0014] Furthermore, the driving device is equipped with a variable frequency motor.

[0015] Furthermore, the operating power of the variable frequency motor is 0.25KW.

[0016] Furthermore, a conveying line using the above-mentioned brick retaining equipment comprises a conveying platform and at least two brick retaining equipment, wherein the conveying platform is used to convey brick plates, and the two brick retaining equipment are symmetrically arranged above the conveying platform, and the brick retaining equipment is used to guide and limit the brick plates entering the conveying platform.

[0017] The technical solution provided by the utility model may have the following beneficial effects:

[0018] Through the combination of active rotation and friction rotation, the rotating roller will rotate and block the brick plates that are not aligned or deviated from the conveying track, so that the deviated brick plates can be corrected and returned to the correct track and arranged neatly. At the same time, the resistance of the brick blocking equipment can be reduced and the service life of the brick blocking equipment can be extended. The setting of the roller has the advantage of wear resistance, avoiding rigid contact between the brick blocking equipment and the side of the brick, and greatly reducing bumps. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of an embodiment of the brick retaining device in the utility model;

[0020] Figure 2 It is a structural schematic diagram of an embodiment of a conveyor line in the utility model.

[0021] Among them: driving device 1, frequency conversion motor 11, turntable 2, support rod 21, bearing 22, bolt 23, roller 3, conveying platform 4, brick retaining device 5. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0023] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more of the features, and are used to distinguish and describe features, without distinction of order or importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0026] A preferred embodiment of the present application is as follows Figure 1 As shown, a brick retaining device 5 includes: a driving device 1, a turntable 2 and a plurality of rollers 3, the driving device 1 is composed of a motor and a reducer, the motor is the power source of the brick retaining device 5, the reducer is used to reduce the rotation speed and increase the torque, the output end of the driving device 1 is connected to the turntable 2, the driving device 1 is used to drive the turntable 2 to rotate around the axis of the turntable 2, a plurality of the rollers 3 are rotatably installed under the turntable 2, and a plurality of the rollers 3 are spaced apart to form a circular ring arrangement, and the roller surface of the roller 3 is used to contact the side of the brick.

[0027] Specifically, when the driving device 1 is operated, the driving device 1 drives the turntable 2 to rotate and realize active rotation. The rotation of the turntable 2 drives the plurality of rollers 3 to rotate as a whole. Due to the effect of friction, the plurality of rollers 3 will also rotate and realize friction rotation. The roller surfaces of the plurality of rollers 3 are in contact with the side of the brick. The rotating rollers 3 will rotate and block the brick plates that are not arranged in a straight line or deviate from the correct track, so that the deviated brick plates are corrected and returned to the correct track and arranged neatly. Compared with the brick-blocking strips in the prior art, the brick-blocking device 5 proposed in the utility model has a large blocking force, improves the brick-blocking effect, and can be used for tiles of various specifications. In addition, the setting of the turntable 2 and the rollers 3 can reduce the resistance of the brick-blocking device 5 and extend the service life of the brick-blocking device 5. The setting of the rollers 3 has the advantage of wear resistance and avoids the rigid contact between the brick-blocking device 5 and the side of the brick, which greatly reduces the collision.

[0028] In an optional embodiment, the circumference of the outer circumference formed by the plurality of rollers 3 is larger than the circumference of the turntable 2 .

[0029] To further illustrate, the projection relationship between the turntable 2 and the plurality of rollers 3 in the vertical direction is that the projection area of ​​the rollers 3 partially overlaps with the projection area of ​​the turntable 2, and the projection of the rollers 3 protrudes beyond the periphery of the projection of the turntable 2, which can effectively avoid the collision between the turntable 2 and the brick plate.

[0030] In an optional embodiment, it includes a plurality of support rods 21 and a plurality of bearings 22, one end of the support rod 21 is connected to the turntable 2, the other end of the support rod 21 is passed through the inner ring of the bearing 22, and the roller 3 is installed on the outer ring of the bearing 22, and the roller 3 is provided in an even number.

[0031] It is further explained that the rollers 3 symmetrically arranged in an even number can ensure that the turntable 2 is subjected to balanced force, avoid excessive local load, enhance structural stability, make the rotation smooth, reduce friction and resistance, and increase the service life of the turntable 2.

[0032] In an optional embodiment, the number of the support rods 21, the bearings 22 and the rollers 3 is 10 respectively, the diameter of the turntable 2 is 650 mm, the thickness is 60 mm, and the outer diameter of the rollers 3 is 125 mm. The above number and size restrictions are basically applicable to the blocking of tiles of various specifications in existing ceramic tiles, and the stability and bearing capacity of the turntable 2 are better, the brick blocking effect can be guaranteed, and the brick blocking device 5 has a longer service life.

[0033] In an optional embodiment, the support rod 21 is detachably mounted on the turntable 2 by means of a bolt 23. A plurality of threaded mounting holes are provided on the top of the turntable 2. One end of the bolt 23 passes through the threaded mounting hole and is connected to the support rod 21. The support rod 21 is detachably mounted on the turntable 2, which is convenient for later maintenance and replacement.

[0034] In an optional embodiment, the roller surface cover of the roller 3 is provided with a wear-resistant layer, which can increase the service life of the roller 3 and reduce the operation and maintenance cost of the brick retaining device 5.

[0035] In an optional embodiment, the drive device 1 is equipped with a variable frequency motor 11. The speed and other parameters of the variable frequency motor 11 can be adjusted and controlled to achieve precise speed control of the variable frequency motor 11.

[0036] In an optional embodiment, the working power of the variable frequency motor 11 is 0.25KW. On the premise of meeting the brick blocking function, the power of the variable frequency motor 11 is small, which can effectively reduce energy consumption and save costs.

[0037] A preferred embodiment of the present application is as follows Figure 2 As shown, the conveying line using the above-mentioned brick retaining device 5 includes a conveying platform 4 and at least two of the brick retaining devices 5. The conveying platform 4 is used to convey brick plates. The two brick retaining devices 5 are symmetrically arranged above the conveying platform 4. The brick retaining devices 5 are used to guide and limit the brick plates entering the conveying platform.

[0038] It is further explained that in the process of transporting brick slabs on the conveying platform 4, the brick slabs are not arranged neatly or deviate from the conveying trajectory. Since two brick-blocking devices 5 are symmetrically arranged above the conveying platform 4, the two brick-blocking devices 5 will guide and limit the brick slabs that are not arranged neatly or deviate from the correct trajectory on the conveying platform 4, so that the brick slabs are arranged neatly and return to the correct trajectory.

[0039] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. A brick retaining device (5), characterized in that: The invention comprises a driving device (1), a rotating disk (2) and a plurality of rollers (3); the output end of the driving device (1) is connected to the rotating disk (2); the driving device (1) is used to drive the rotating disk (2) to rotate around the axis of the rotating disk (2); the plurality of rollers (3) are rotatably mounted below the rotating disk (2); the plurality of rollers (3) are arranged in a circular ring at intervals; and the roller surfaces of the rollers (3) are used to contact the side edges of bricks.

2. A brick retaining device (5) according to claim 1, characterized in that: The outer circumference formed by the plurality of rollers (3) is larger than the circumference of the rotating disk (2).

3. A brick retaining device (5) according to claim 1, characterized in that: It comprises a plurality of support rods (21) and a plurality of bearings (22), one end of the support rod (21) is connected to the turntable (2), the other end of the support rod (21) is passed through the inner ring of the bearing (22), the roller (3) is installed on the outer ring of the bearing (22), and the roller (3) is provided in an even number.

4. A brick retaining device (5) according to claim 3, characterized in that: The number of the support rods (21), the bearings (22) and the rollers (3) is 10 respectively. The diameter of the turntable (2) is 650 mm, the thickness is 60 mm, and the outer diameter of the rollers (3) is 125 mm.

5. A brick retaining device (5) according to claim 3, characterized in that: The support rod (21) is detachably mounted on the turntable (2) via a bolt (23); a plurality of threaded mounting holes are provided on the top of the turntable (2); one end of the bolt (23) passes through the threaded mounting hole and is connected to the support rod (21).

6. A brick retaining device (5) according to claim 1, characterized in that: The roller surface cover of the roller (3) is provided with a wear-resistant layer.

7. A brick retaining device (5) according to claim 1, characterized in that: The driving device (1) is equipped with a variable frequency motor (11).

8. A brick retaining device (5) according to claim 7, characterized in that: The working power of the variable frequency motor (11) is 0.25KW.

9. A conveyor line using the brick retaining device (5) according to any one of claims 1 to 8, characterized in that: It comprises a conveying platform (4) and at least two brick retaining devices (5), wherein the conveying platform (4) is used to convey brick plates, and the two brick retaining devices (5) are symmetrically arranged above the conveying platform (4), and the brick retaining devices (5) are used to guide and limit the brick plates entering the conveying platform.