Batching hopper equipment special for small and medium-sized mines
By designing special feeding equipment for small and medium-sized mines, the problems of inaccurate measurement of concrete batching and discontinuous transportation in underground construction have been solved, and the underground construction efficiency and concrete quality have been improved, which is suitable for mining environments with space-constrained.
Patent Information
- Application Number
- CN202421503007.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In underground tunnels and deep well tunnels of mines and coal mines, due to uncontrolled transportation time and space limitations, it is impossible to transport the ground stirred concrete in time, resulting in low continuous construction efficiency of underground wet spray operations and lack of applicable space restrictions. The material weighing equipment underneath causes inaccurate measurement of concrete batching and unstable discharge quality, affecting the wet spray process.
A special feeding equipment for small and medium-sized mines was designed, including brackets, silos, weighing sensors, electrically controlled boxes, sand-sucking machines, screw feeding pipes, vibration motors and water metering systems, and was equipped with weighing systems and track wheels. It realizes accurate weighing and conveying of cement and sand and gravel materials, which is suitable for underground construction environments.
It improves the efficiency of underground construction, ensures the continuity and quality stability of concrete production preparation, and is suitable for material grading and loading under space-constrained conditions, with flexibility and economic benefits.
Smart Images
Figure CN222292590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a special batching hopper device for small and medium-sized mines. Background Art
[0002] At present, in the shotcrete support of underground tunnels and deep well tunnels supported by anchor spraying in mines and coal mines, the commercial concrete on the ground cannot be transported to the on-site wet spraying operation surface in time due to the special transportation conditions underground. Sand and gravel are often transported to the operation surface by mine cars through inclined shafts. Due to the uncontrolled transportation time, it is difficult to transport the mixed concrete on the ground to the on-site operation surface in time, thus failing to ensure the continuous construction of wet spraying underground. Due to the lack of material weighing equipment suitable for space constraints, it is impossible to establish a batching station underground, resulting in generally low efficiency of on-site concrete production and preparation. There are also problems such as inaccurate concrete batching measurement and unstable discharge quality, which is not conducive to the connection of subsequent concrete mixing processes, thus affecting the entire wet spraying process and seriously hindering the promotion of wet spraying technology and the improvement of construction efficiency.
[0003] Therefore, it is particularly important to develop a batching hopper equipment suitable for use in small and medium-sized tunnel mines and coal mines and which is easy to move, so as to solve the batching and metering problems in the process of preparing concrete on site underground, thereby ensuring the smooth process of the wet spraying process and improving the efficiency of underground construction. Utility Model Content
[0004] The utility model aims to overcome the shortcomings of the prior art and provide a special batching hopper device for small and medium-sized mines.
[0005] In order to achieve the above purpose, the technical solution provided by the utility model is:
[0006] The special batching hopper equipment for small and medium-sized mines comprises a support (1), a silo (2) is provided on the upper part of the support (1), a plurality of weighing sensors (3) are provided between the silo (2) and the support (1), the bottom of the weighing sensor (3) is connected to the support (1), and the top of the weighing sensor (3) is connected to the side wall of the silo (2), an electric control box (4) is provided on the support (1), and the electric control box (4) is connected to the weighing sensor (3), a discharge port is provided at the bottom of the silo (2), and a discharge butterfly valve is provided on the discharge port, a sand suction machine (5) is provided at the lower part of the support (1), a feed silo (6) with a top opening is provided on the sand suction machine (5), the discharge port is located above the feed silo (6), and a spiral feed pipe (7) is connected to the discharge end of the sand suction machine (5); a vibration motor (12) is provided on the side wall of the silo (2); and a water metering system (14) is also provided on the support (1).
[0007] Preferably, the inner cavity of the silo (2) is divided into a cement silo (8) and a sand and gravel silo (9); a cement discharge port (10) is provided at the bottom of the cement silo (8); the cement discharge port (10) is located above the feed silo (6); a cement discharge butterfly valve is provided on the cement discharge port (10); a sand and gravel discharge port (11) is provided at the bottom of the sand and gravel silo (9); the sand and gravel discharge port (11) is located above the feed silo (6); a sand and gravel discharge butterfly valve is provided on the sand and gravel discharge port (11).
[0008] Preferably, a drive motor (13) is provided on the bracket (1), and the drive motor (13) is connected to the sand suction machine (5).
[0009] Preferably, a track wheel (15) is provided at the bottom of the bracket (1).
[0010] The utility model is further described below:
[0011] The utility model of the special batching hopper equipment for small and medium-sized mines is mainly composed of a cement silo, a sand and gravel silo, a weighing sensor, a water metering system, a sand suction machine and a track wheel. The weighing sensor and the electric control box constitute a weighing system that can realize the weighing of the cement silo and the sand and gravel silo. The water metering system can realize quantitative water supply, and the amount of water added is controlled by the water meter. The spiral feed pipe improves the feeding capacity of the equipment. The vibration motor can clean the materials attached and accumulated in the silo. The batching hopper equipment is provided with track wheels, which can be transported to each construction work surface by rail transportation. The equipment can be moved by a battery car or manpower, and can be flexibly moved according to the material stacking point of the work surface, and the transfer is convenient.
[0012] During operation, clear the button on the scale display screen on the electric control box before loading, and start measuring. First, add cement to the cement silo, and load the packaged or bulk cement into the cement silo until the required weight of cement is displayed on the scale display screen; add sand and gravel to the sand and gravel silo through a shovel truck or other machinery until the required weight is reached; the accumulated weight of the cement silo and sand and gravel silo will appear on the scale display screen on the electric control box; after loading, open the cement silo discharge butterfly valve and the sand and gravel silo discharge butterfly valve in sequence. Open the cement silo discharge butterfly valve, and lower the cement material into the sand suction machine feed silo, and realize cement feeding through a spiral conveying pipe. After the cement is discharged, open the sand and gravel silo discharge butterfly valve, and lower the sand and gravel material into the sand suction machine feed silo, and realize sand and gravel feeding through a spiral conveying pipe, thereby realizing the preparation and production of underground wet shotcrete.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model is a special batching hopper equipment for small and medium-sized mines, which has the characteristics of flexible, lightweight and miniaturized design and compact structure. It can effectively realize the material grading weighing and feeding functions under space-constrained conditions, and ensure the concrete quality requirements of subsequent continuous construction operations. It not only improves the underground construction efficiency but also has high economic benefits. The structure of the track wheel can be flexibly moved according to the material stacking point of the working surface, and the transfer is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is the front view of the utility model;
[0017] Figure 3 It is the right view of the utility model.
[0018] In the figure: 1. bracket; 2. silo; 3. weighing sensor; 4. electric control box; 5. sand suction machine; 6. feed silo; 7. spiral feed pipe; 8. cement silo; 9. sand and gravel silo; 10. cement discharge port; 11. sand and gravel discharge port; 12. vibration motor; 13. drive motor; 14. water metering system; 15. track wheel. DETAILED DESCRIPTION Example
[0019] See also Figures 1 to 3 The special batching hopper equipment for small and medium-sized mines includes a bracket 1, a silo 2 is provided on the upper part of the bracket 1, a plurality of weighing sensors 3 are provided between the silo 2 and the bracket 1, the bottom of the weighing sensor 3 is connected to the bracket 1, and the top of the weighing sensor 3 is connected to the side wall of the silo 2, an electric control box 4 is provided on the bracket 1, and the electric control box 4 is connected to the weighing sensor 3, a discharge port is provided at the bottom of the silo 2, a discharge butterfly valve is provided on the discharge port, a sand suction machine 5 is provided at the lower part of the bracket 1, a feeding silo 6 with a top opening is provided on the sand suction machine 5, the discharge port is located above the feeding silo 6, and a spiral feeding pipe 7 is connected to the discharge end of the sand suction machine 5; a vibration motor 12 is provided on the side wall of the silo 2; a water metering system 14 is also provided on the bracket 1.
[0020] The inner cavity of the silo 2 is divided into a cement silo 8 and a gravel silo 9. The bottom of the cement silo 8 is provided with a cement discharge port 10, which is located above the feed silo 6. A cement discharge butterfly valve is provided on the cement discharge port 10. The bottom of the gravel silo 9 is provided with a gravel discharge port 11, which is located above the feed silo 6. A gravel discharge butterfly valve is provided on the gravel discharge port 11. The bracket 1 is provided with a driving motor 13, which is connected to the sand suction machine 5. A track wheel 15 is provided at the bottom of the bracket 1.
Claims
1. A special batching hopper equipment for small and medium-sized mines, characterized in that: The special batching hopper equipment for small and medium-sized mines comprises a support (1), a silo (2) is provided on the upper part of the support (1), a plurality of weighing sensors (3) are provided between the silo (2) and the support (1), the bottom of the weighing sensor (3) is connected to the support (1), and the top of the weighing sensor (3) is connected to the side wall of the silo (2), an electric control box (4) is provided on the support (1), and the electric control box (4) is connected to the weighing sensor (3), a discharge port is provided at the bottom of the silo (2), and a discharge butterfly valve is provided on the discharge port, a sand suction machine (5) is provided at the lower part of the support (1), a feed silo (6) with a top opening is provided on the sand suction machine (5), the discharge port is located above the feed silo (6), and a spiral feed pipe (7) is connected to the discharge end of the sand suction machine (5); a vibration motor (12) is provided on the side wall of the silo (2); and a water metering system (14) is also provided on the support (1).
2. The special batching hopper equipment for small and medium-sized mines according to claim 1, characterized in that: The inner cavity of the silo (2) is divided into a cement silo (8) and a sand and gravel silo (9). The bottom of the cement silo (8) is provided with a cement discharge port (10), the cement discharge port (10) is located above the feed silo (6), and a cement discharge butterfly valve is provided on the cement discharge port (10); the bottom of the sand and gravel silo (9) is provided with a sand and gravel discharge port (11), the sand and gravel discharge port (11) is located above the feed silo (6), and a sand and gravel discharge butterfly valve is provided on the sand and gravel discharge port (11).
3. The special batching hopper equipment for small and medium-sized mines according to claim 1, characterized in that: The support (1) is provided with a driving motor (13), and the driving motor (13) is connected to the sand suction machine (5).
4. The special batching hopper equipment for small and medium-sized mines according to any one of claims 1 to 3, characterized in that: A track wheel (15) is provided at the bottom of the bracket (1).