Novel koji material conveying device for disc soy sauce koji making machine
By designing a new type of koji material conveying device, the device uses regulating pipes and insert plates to control the uniform distribution of koji material, and combines blades and vibrators to prevent clogging. This solves the problems of uneven distribution and falling of koji material in soy sauce disc koji making machines, and achieves stable and clean conveying.
Patent Information
- Application Number
- CN202420379637.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The koji produced by the soy sauce disc koji-making machine is prone to uneven distribution during the conveying process due to differences in instantaneous volume, and it is easy for it to fall off the conveyor belt. Existing belt conveyors cannot solve this problem.
A novel material conveying device was designed, including components such as a conveying frame, conveying rollers, adjusting pipe, unloading hopper, insert plate and screw. The material is controlled to fall evenly by adjusting the gap between the insert plate and the inner wall of the adjusting pipe. The device is combined with blades and vibrators to prevent clogging, and the sticky material is removed by scraper.
It achieves uniform distribution of the material on the conveyor belt, avoids accumulation and falling, prevents blockage of the regulating pipe, and simplifies the cleaning process.
Smart Images
Figure CN222348020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soy sauce koji material conveying, in particular to a novel koji material conveying device for a soy sauce disc koji making machine. Background Art
[0002] Soy sauce production involves strain selection, raw material processing, koji making and fermentation. The basic principle is to use the physiological activities of beneficial microorganisms and their metabolites to form a condiment with good color, aroma and taste. The purpose of koji making is to allow Aspergillus oryzae to fully grow and develop on the koji material, and to produce and accumulate a large amount of required enzymes, such as protease, peptidase, amylase, glutaminase, pectinase, cellulase, hemicellulase, etc. The formation of flavor during the fermentation process utilizes the effects of these enzymes. The soy sauce koji made by the disc koji making machine needs to be transported away by a conveying device.
[0003] At present, the koji made by the soy sauce disc koji making machine is usually transported by a belt conveyor. However, when the koji falls from the disc koji making machine onto the conveyor belt, the continuously falling koji is easily unevenly distributed on the conveyor belt due to the different instantaneous amounts. When the koji is accumulated, it is easy to fall off the conveyor belt. For this reason, we propose a new koji conveying device for the soy sauce disc koji making machine. Utility Model Content
[0004] The utility model aims to provide a novel koji material conveying device for a soy sauce disc koji making machine, which has the advantages of being able to make the koji material in the disc koji making machine evenly spread on the conveyor belt, avoiding the accumulation of koji material and falling from the conveyor belt, and solves the problem that the koji material produced by the soy sauce disc koji making machine is usually conveyed by a belt conveyor, but when the koji material falls from the disc koji making machine onto the conveyor belt, the continuously falling koji material is prone to uneven distribution on the conveyor belt due to the different instantaneous amounts, and the koji material is prone to fall from the conveyor belt when it is accumulated.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of koji material conveying device for a soy sauce disc koji making machine, comprising a conveying frame, conveying rollers are rotatably installed at positions on both sides of the conveying frame, the two conveying rollers are connected by a conveyor belt transmission, an adjusting tube is fixedly installed on one side of the upper surface of the conveying frame, a discharge hopper is fixedly installed on the upper surface of the adjusting tube, a socket is provided on the outer side of the adjusting tube, a fixing frame is fixedly installed on the outer side of the adjusting tube, a threaded hole is provided on the outer surface of the fixing frame, a screw rod is movably inserted in the threaded hole, a plug plate is rotatably connected to the end of the screw rod, and the plug plate passes through the socket.
[0006] Preferably, a conveying motor is fixedly mounted on one side of the front surface of the conveying frame close to the adjusting tube, and the end of the output shaft of the conveying motor is fixedly connected to the end of the conveying roller.
[0007] Preferably, support bars are symmetrically fixedly installed on the inner wall of the regulating tube near the front surface and the rear surface, and the two support bars are both located below the plug plate.
[0008] Preferably, a plurality of blades are fixedly mounted at equal intervals on the upper surface of the insert plate, and a vibrator is fixedly mounted on the lower surface of the insert plate.
[0009] Preferably, support frames are symmetrically fixedly installed at positions on both sides of the lower surface of the conveying frame, and locking moving wheels are fixedly installed at positions near the front surface and the rear surface of the lower surfaces of the two support frames.
[0010] Preferably, a placing rack is fixedly installed on the side of the lower surface of the conveying rack away from the adjusting tube, a collecting box is arranged inside the placing rack, a hydraulic rod is fixedly installed on the bottom of the inner wall of the collecting box near the inner side, and a scraper is fixedly connected to the end of the hydraulic rod, and a handle is fixedly installed on the outside of the collecting box.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model achieves the effect of evenly spreading the koji materials in the disc koji making machine on the conveyor belt by arranging a conveying frame, a conveyor belt, an adjusting pipe, a discharge hopper, a socket, a plug plate, a screw, a fixing frame and a threaded hole, so as to avoid the accumulation of the koji materials and the falling of the koji materials from the conveyor belt. The koji materials in the soy sauce disc koji making machine fall into the discharge hopper and the adjusting pipe, the screw is rotated to drive the plug plate to move, and the discharge gap between the plug plate and the inner wall of the adjusting pipe is adjusted, so that the koji materials in the adjusting pipe fall evenly onto the conveyor belt, and the accumulation of the koji materials is avoided.
[0013] 2. The utility model achieves the effect of preventing the bent material from being blocked inside the regulating tube by arranging a blade and a vibrator. When the bent material falls into the regulating tube, the blade breaks the bent material to prevent it from clumping. At the same time, the vibrator also vibrates the plug plate and the blade, which is conducive to the bent material on the plug plate falling down and preventing the regulating tube from being blocked.
[0014] 3. The utility model achieves the effect of scraping off the bent material adhering to the surface of the conveyor belt by arranging a placement rack, a collecting box, a hydraulic rod and a scraper. The collecting box is slid into the placement rack, and the elastic force of the hydraulic rod makes the scraper contact with the surface of the conveyor belt. During the rotation of the conveyor belt, the bent material adhering to the surface is scraped off by the scraper, so as to avoid the bent material adhering to the surface of the conveyor belt being difficult to remove after hardening. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the partial main cross-sectional structure of the regulating tube of the utility model;
[0018] Figure 4 It is a schematic diagram of the partial main cross-sectional structure of the placement rack of the utility model.
[0019] Figure numerals: 1. conveying frame; 2. conveying motor; 3. adjusting pipe; 4. unloading hopper; 5. conveyor belt; 6. supporting frame; 7. locking moving wheel; 8. placing frame; 9. conveying roller; 10. vibrator; 11. socket; 12. threaded hole; 13. screw; 14. fixing frame; 15. blade; 16. plug plate; 17. support bar; 18. hydraulic rod; 19. scraper; 20. collecting box; 21. handle. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0021] Embodiment 1
[0022] like Figure 1-Figure 4 As shown, the utility model proposes a novel koji material conveying device for a soy sauce disc koji making machine, comprising a conveying frame 1, conveying rollers 9 are rotatably installed at both sides of the conveying frame 1, and the two conveying rollers 9 are connected by a conveyor belt 5. A conveying motor 2 is fixedly installed on the side of the front surface of the conveying frame 1 close to the adjusting tube 3, and the end of the output shaft of the conveying motor 2 is fixedly connected to the end of the conveying roller 9. An adjusting tube 3 is fixedly installed on one side of the upper surface of the conveying frame 1, a discharge port is arranged on the inner side of the adjusting tube 3 close to the lower surface, a discharge hopper 4 is fixedly installed on the upper surface of the adjusting tube 3, a socket 11 is arranged on the outer side of the adjusting tube 3, a fixing frame 14 is fixedly installed on the outer side of the adjusting tube 3, a threaded hole 12 is arranged on the outer surface of the fixing frame 14, a screw 13 is movably inserted in the threaded hole 12, The end of the screw 13 is rotatably connected to a plug plate 16, and the plug plate 16 passes through the socket 11. The plug plate 16 tilts downward from the outside to the inside of the adjusting tube 3 to facilitate the sliding of the bent material on the plug plate 16. Support bars 17 are symmetrically fixedly installed at the inner wall of the adjusting tube 3 near the front surface and the rear surface, and the two support bars 17 are both located below the plug plate 16. The support bars 17 support the plug plate 16. A number of blades 15 are equidistantly fixedly installed on the upper surface of the plug plate 16, and a vibrator 10 is fixedly installed on the lower surface of the plug plate 16. When the bent material falls into the inside of the adjusting tube 3, the blade 15 breaks the bent material to prevent the bent material from agglomerating. At the same time, the vibrator 10 also vibrates the plug plate 16 and the blade 15, which is conducive to the falling of the bent material on the plug plate 16 and prevents the inside of the adjusting tube 3 from being blocked.
[0023] The utility model is used
[0024] Embodiment 2
[0025] like Figure 1-Figure 4 As shown, the utility model proposes a new type of koji material conveying device for a soy sauce disc koji making machine. Compared with the first embodiment, the present embodiment also includes support frames 6 symmetrically fixedly installed at both sides of the lower surface of the conveying frame 1, and locking moving wheels 7 are fixedly installed at the lower surfaces of the two support frames 6 near the front surface and the rear surface. The conveying frame 1 is moved and fixed by four locking moving wheels 7, and a placing frame 8 is fixedly installed on the side of the lower surface of the conveying frame 1 away from the regulating tube 3. The placing frame 8 is hollow inside, and its upper surface and outer side are open. A collecting box 20 is arranged inside the placing frame 8, and the collecting box 20 is inserted from the opening on the outer side of the placing frame 8. The collecting box 20 is hollow inside, and the upper part is open. A hydraulic rod 18 is fixedly installed on the bottom of the inner wall of the collecting box 20 near the inner side, and a scraper 19 is fixedly connected to the end of the hydraulic rod 18, and a handle 21 is fixedly installed on the outer side of the collecting box 20.
[0026] In this embodiment, the collecting box 20 is slid into the interior of the placement rack 8, and the elastic force of the hydraulic rod 18 makes the scraper 19 contact the surface of the conveyor belt 5. During the rotation of the conveyor belt 5, the scraper 19 is used to scrape off the bent material adhering to the surface of the conveyor belt 5, so as to avoid the bent material adhering to the surface of the conveyor belt 5 being difficult to remove after hardening.
[0027] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A novel koji material conveying device for a soy sauce disc koji making machine, comprising a conveying frame (1), characterized in that: Conveying rollers (9) are rotatably mounted at both sides of the conveying frame (1), and the two conveying rollers (9) are connected by a conveying belt (5). An adjusting tube (3) is fixedly mounted on one side of the upper surface of the conveying frame (1), and a discharge hopper (4) is fixedly mounted on the upper surface of the adjusting tube (3). A socket (11) is arranged on the outer side of the adjusting tube (3), and a fixing frame (14) is fixedly mounted on the outer side of the adjusting tube (3). A threaded hole (12) is arranged on the outer surface of the fixing frame (14), and a screw rod (13) is movably inserted in the threaded hole (12). A plug plate (16) is rotatably connected to the end of the screw rod (13), and the plug plate (16) passes through the socket (11).
2. A novel koji material conveying device for a soy sauce disc koji making machine according to claim 1, characterized in that: A conveying motor (2) is fixedly mounted on one side of the front surface of the conveying frame (1) close to the regulating tube (3), and the end of the output shaft of the conveying motor (2) is fixedly connected to the end of the conveying roller (9).
3. A novel koji material conveying device for a soy sauce disc koji making machine according to claim 1, characterized in that: Support bars (17) are symmetrically fixedly installed on the inner wall of the regulating tube (3) near the front surface and the rear surface, and the two support bars (17) are both located below the plug board (16).
4. A novel koji material conveying device for a soy sauce disc koji making machine according to claim 1, characterized in that: A plurality of blades (15) are fixedly mounted at equal intervals on the upper surface of the inserting plate (16), and a vibrator (10) is fixedly mounted on the lower surface of the inserting plate (16).
5. A novel koji material conveying device for a soy sauce disc koji making machine according to claim 1, characterized in that: Support frames (6) are symmetrically fixedly installed at positions on both sides of the lower surface of the conveying frame (1), and locking moving wheels (7) are fixedly installed at positions close to the front surface and the rear surface of the lower surfaces of the two support frames (6).
6. The novel koji material conveying device for a soy sauce disc koji making machine according to claim 1, characterized in that: A placing rack (8) is fixedly mounted on the side of the lower surface of the conveying rack (1) away from the regulating tube (3); a collecting box (20) is arranged inside the placing rack (8); a hydraulic rod (18) is fixedly mounted at the bottom of the inner wall of the collecting box (20) near the inner side, and a scraper (19) is fixedly connected to the end of the hydraulic rod (18); and a handle (21) is fixedly mounted on the outside of the collecting box (20).