Efficient fermentation device for concentrated pig feed production

By designing an efficient fermentation device including a stirring mechanism and an inclination mechanism, the problem that concentrated pig feed cannot be heated uniformly during heating and fermentation is solved, and the effect of efficient fermentation and convenient discharge is achieved.

CN222434448UActive Publication Date: 2025-02-07LIAONING JINYU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421116658.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the existing concentrated pig feed fermentation device, the concentrated pig feed cannot be heated evenly, resulting in low fermentation efficiency. At the same time, there are many residues inside the tank, making it inconvenient to discharge.

Method used

An efficient fermentation device including a stirring mechanism and an inclination mechanism is designed. The stirring mechanism drives the sleeve, rotary rod, wedge plate and support rod to rotate through the first motor to achieve uniform stirring and heating of concentrated pig feed. The inclined mechanism drives the screw, threaded block and connecting rod movement through the second motor, opens the control valve of the discharge pipe, and realizes the convenient discharge of concentrated pig feed.

Benefits of technology

Through uniform stirring, the concentrated pig feed can be heated evenly and improve fermentation efficiency; the use of the inclined mechanism reduces the residue inside the tank and facilitates the discharge of the concentrated pig feed.

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Abstract

The utility model relates to the technical field of feed production, in particular to an efficient fermentation device for concentrated pig feed production, which comprises a base and a support rod I. The support rod I is fixedly connected to the upper surface of the base, an inclined mechanism is arranged above the base, and the end part of the support rod I is rotatably connected with a support plate through a pin shaft. A tank body is fixedly connected to the upper surface of the supporting plate, and a stirring mechanism is arranged in the tank body. The motor drives the sleeve to rotate, the sleeve drives the rotating rod to rotate, the rotating rod drives the second supporting rod and the wedge-shaped disc to rotate, the wedge-shaped disc makes contact with the bent rod, when the wedge-shaped disc rotates, the bent rod drives the wedge-shaped disc to move in the left-right direction, the wedge-shaped disc drives the rotating rod to move, the rotating rod drives the second supporting rod to move, and the second supporting rod moves left and right while rotating. And the second supporting rod stirs the concentrated pig feed, so that the contact position of the concentrated pig feed and the interior of the tank body is fixed and changed, the concentrated pig feed is uniformly heated, the concentrated pig feed can be uniformly heated, and then efficient fermentation of the concentrated pig feed can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed production, in particular to a high-efficiency fermentation device for producing concentrated pig feed. Background Art

[0002] With the development of animal husbandry, feed fermentation agents have also been sought after by farmers. People are not only pursuing pork with better meat quality, but farmers are also looking for feed that can produce high-quality pork. The feed must be low in cost and also be good for the growth of pigs.

[0003] For example, a concentrated pig feed production raw material fermentation device with patent number CN219546975U includes a fixed plate and a base table, a tank is provided on the upper surface of the base table, a fermentation device is arranged inside the tank, the fermentation device includes a fermentation unit and a temperature regulating unit, and the fermentation unit includes a fermentation tank, a cover plate, a feed hole, a feed column, a discharge column, a valve, a rotating shaft and a handle. The above document still has shortcomings. When in use, the entire heat preservation and heating layer is covered on the outer surface of the fermentation tank, and the fermentation tank can be evenly heated when the temperature is too low in winter. The temperature value inside the fermentation tank can be understood in real time through the temperature monitor on the outer surface of the heat preservation and heating layer, which is convenient for making adjustments to ensure the most suitable fermentation temperature. However, when the fermentation device in the above document ferments the concentrated pig feed, the space inside the tank body is large. When the concentrated pig feed is heated and fermented, the concentrated pig feed cannot be heated evenly, so that the concentrated pig feed cannot achieve efficient fermentation. At the same time, the tank body in the above document is arranged horizontally. When the fermented concentrated pig feed needs to be discharged, there will be more residues inside the tank body, which is not convenient for the concentrated pig feed inside the tank body to be discharged. Utility Model Content

[0004] The utility model aims to solve the problem that concentrated pig feed cannot be heated uniformly, and proposes a high-efficiency fermentation device for concentrated pig feed production.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-efficiency fermentation device for concentrated pig feed production is designed, comprising a base and a support rod, wherein the support rod is fixedly connected to the upper surface of the base, a tilting mechanism is arranged above the base, the end of the support rod is rotatably connected to a support plate through a pin shaft, a tank body is fixedly connected to the upper surface of the support plate, a stirring mechanism is arranged inside the tank body, a cover plate is fixedly connected to the right end of the tank body through bolts, and the cover plate is fixedly connected to the outer wall of a discharge pipe.

[0007] Preferably, the stirring mechanism includes a first motor, the first motor is fixedly connected to the outer wall of the tank body, the output shaft of the first motor is fixedly connected to a sleeve, the outer wall of the sleeve is rotatably connected to the tank body through a bearing, the interior of the sleeve is slidably connected to a rotating rod, a spring is provided inside the sleeve, the two ends of the spring are respectively fixedly connected to the sleeve and the rotating rod, the outer wall of the rotating rod is fixedly connected to a wedge-shaped disk and two support rods, the outer wall of the wedge-shaped disk is fitted with a bent rod, and the bent rod is fixedly connected to the interior of the tank body.

[0008] Preferably, the tilting mechanism includes a bracket, the bracket is fixedly connected to the upper surface of the base, the outer wall of the bracket is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to a screw, the outer walls at both ends of the screw are rotatably connected to the bracket through bearings, the outer wall of the screw is threadedly connected to a threaded block, the outer wall of the threaded block is fixedly connected to two cross bars, the outer walls of the ends of the cross bars are rotatably connected to connecting rods through bearings, and the two connecting rods are rotatably connected to the support plate through pins.

[0009] Preferably, the tank body is fixedly connected to the outer wall of the feeding pipe, and a cap is threadedly connected to the top of the feeding pipe.

[0010] Preferably, a heating wire is arranged inside the tank body, a partition is fixedly connected inside the tank body, and the partition is slidably connected to the outer wall of the rotating rod.

[0011] Preferably, a scraper is fixedly connected to the end of the second support rod.

[0012] The utility model provides a high-efficiency fermentation device for concentrated pig feed production, which has the beneficial effects that: through the cooperation among the first motor, the sleeve, the rotating rod, the spring, the wedge-shaped disk, the second support rod and the bent rod, the first motor drives the sleeve to rotate, the sleeve drives the rotating rod to rotate, the second support rod and the wedge-shaped disk brought by the rotating rod rotate, the wedge-shaped disk contacts the bent rod, and when the wedge-shaped disk rotates, the bent rod drives the wedge-shaped disk to move in left and right directions, the wedge-shaped disk drives the rotating rod to move, the rotating rod drives the second support rod to move, the second support rod moves left and right while rotating, the second support rod stirs the concentrated pig feed, so that the contact position between the concentrated pig feed and the inside of the tank body does not change, the concentrated pig feed is evenly heated, and the concentrated pig feed can be evenly heated, thereby enabling the concentrated pig feed to achieve high-efficiency fermentation.

[0013] Through the cooperation among the bracket, the second motor, the screw, the threaded block, the cross bar and the connecting rod, the second motor drives the screw to rotate, the screw drives the threaded block to move, the threaded block drives the two cross bars to move, the cross bar drives the connecting rod to move, the two connecting rods drive the support plate to move, the support plate rotates counterclockwise under the action of the second support rod, the control valve on the outer wall of the discharge pipe is opened, and the concentrated pig feed inside the tank body is discharged through the discharge pipe, and by starting the first motor, the scraper cleans the inner wall of the tank body, and the concentrated pig feed moves and is discharged at the discharge pipe under the action of weight, and there will not be much residue inside the tank body, which is convenient for the concentrated pig feed inside the tank body to be discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a structural sectional view of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the connection between the bracket, the second motor and the screw rod in the utility model;

[0017] Figure 4 It is a structural schematic diagram of the connection between the first motor, the sleeve and the rotating rod in the utility model;

[0018] Figure 5 It is a structural schematic diagram of the wedge-shaped disk in the utility model;

[0019] Figure 6 It is a structural schematic diagram of the connection between the screw rod, the threaded block and the cross rod in the utility model.

[0020] In the figure: 1, base, 2, support rod one, 3, stirring mechanism, 301, first motor, 302, sleeve, 303, rotating rod, 304, spring, 305, wedge disk, 306, support rod two, 307, bending rod, 4, tilting mechanism, 401, bracket, 402, second motor, 403, screw, 404, threaded block, 405, cross bar, 406, connecting rod, 4a1, slider, 4a2, slide bar, 5, support plate, 6, tank body, 7, cover plate, 8, discharge pipe, 9, feeding pipe, 10, cap, 11, heating wire, 12, partition, 13, scraper. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Embodiment 1:

[0023] See attached Figure 1-6In this embodiment, a high-efficiency fermentation device for concentrated pig feed production includes a base 1 and a support rod 2. The support rod 2 is fixedly connected to the upper surface of the base 1. A tilting mechanism 4 is arranged above the base 1. The tilting mechanism 4 tilts the tank body 6 to facilitate the discharge of the concentrated pig feed inside the tank body 6. The end of the support rod 2 is rotatably connected to a support plate 5 through a pin shaft, and the support rod 2 supports the support plate 5.

[0024] The upper surface of the support plate 5 is fixedly connected to a tank body 6, and a stirring mechanism 3 is arranged inside the tank body 6. The stirring mechanism 3 makes the concentrated pig feed in the tank body 6 evenly heated. The right end of the tank body 6 is fixedly connected to a cover plate 7 by bolts, and the cover plate 7 can be disassembled to clean the inside of the tank body 6. The cover plate 7 is fixedly connected to the outer wall of the discharge pipe 8, and a control valve is arranged on the outer wall of the discharge pipe 8. The tank body 6 is fixedly connected to the outer wall of the feeding pipe 9, and a cap 10 is threadedly connected above the feeding pipe 9, and the cap 10 can be separated from the feeding pipe 9. A heating wire 11 is arranged inside the tank body 6, and the heating wire heats the inside of the tank body 6. A partition 12 is fixedly connected to the inside of the tank body 6, and the partition 12 prevents the concentrated pig feed from entering the left side of the partition 12. The partition 12 is slidably connected to the outer wall of the rotating rod 303.

[0025] The stirring mechanism 3 includes a first motor 301, a sleeve 302, a rotating rod 303, a spring 304, a wedge-shaped disk 305, a second supporting rod 306 and a bent rod 307. The first motor 301 is fixedly connected to the outer wall of the tank body 6. The output shaft of the first motor 301 is fixedly connected to the sleeve 302. The first motor 301 drives the sleeve 302 to rotate. The outer wall of the sleeve 302 is rotatably connected to the tank body 6 through a bearing. The interior of the sleeve 302 is slidably connected to the rotating rod 303. When the sleeve 302 rotates, the rotating rod 303 is driven to rotate. A spring 304 is arranged inside the sleeve 302. The model of the spring 304 is selected according to actual use requirements to meet work needs.

[0026] The two ends of the spring 304 are respectively fixedly connected to the sleeve 302 and the rotating rod 303. The spring 304 makes the wedge-shaped disk 305 always fit with the bent rod 307 under the elastic action. The outer wall of the rotating rod 303 is fixedly connected with the wedge-shaped disk 305 and the second supporting rod 306. The rotating rod 303 drives the wedge-shaped disk 305 and the second supporting rod 306 to rotate. The outer wall of the wedge-shaped disk 305 fits with the bent rod 307. The bent rod 307 drives the wedge-shaped disk 305 to move in the left and right directions. The bent rod 307 is fixedly connected to the inside of the tank body 6. The end of the second supporting rod 306 is fixedly connected with the scraper 13. The second supporting rod 306 drives the scraper 13 to rotate. The scraper 13 cleans the inner wall of the tank body 6 to prevent the concentrated pig feed from sticking to the inner wall of the tank body 6.

[0027] The first motor 301 drives the sleeve 302 to rotate, and the sleeve 302 drives the rotating rod 303 to rotate. The second support rod 306 and the wedge-shaped disk 305 carried by the rotating rod 303 rotate, and the wedge-shaped disk 305 contacts the bent rod 307. When the wedge-shaped disk 305 rotates, the bent rod 307 drives the wedge-shaped disk 305 to move in the left and right directions. The wedge-shaped disk 305 drives the rotating rod 303 to move, and the rotating rod 303 drives the second support rod 306 to move. The second support rod 306 moves left and right while rotating. The second support rod 306 stirs the concentrated pig feed, so that the contact position of the concentrated pig feed and the inside of the tank body 6 does not change, so that the concentrated pig feed is evenly heated, and the concentrated pig feed can be evenly heated, so that the concentrated pig feed can achieve efficient fermentation.

[0028] The tilt mechanism 4 includes a bracket 401, a second motor 402, a screw 403, a threaded block 404, a crossbar 405 and a connecting rod 406. The bracket 401 is fixedly connected to the upper surface of the base 1. The outer wall of the bracket 401 is fixedly connected to the second motor 402. The output shaft of the second motor 402 is fixedly connected to the screw 403. The second motor 402 drives the screw 403 to rotate. The outer walls of both ends of the screw 403 are rotatably connected to the bracket 401 through bearings.

[0029] The outer wall of the screw rod 403 is threadedly connected with a thread block 404, the screw rod 403 drives the thread block 404 to move, the outer wall of the thread block 404 is fixedly connected with two cross bars 405, the thread block 404 drives the two cross bars 405 to move, the outer wall of the end of the cross bar 405 is rotatably connected with a connecting rod 406 through a bearing, the connecting rod 406 driven by the cross bar 405 moves, the two connecting rods 406 are rotatably connected with the support plate 5 through a pin shaft, and the two connecting rods 406 drive the support plate 5 to move;

[0030] The second motor 402 drives the screw 403 to rotate, the screw 402 drives the threaded block 404 to move, the threaded block 404 drives the two cross bars 405 to move, the cross bars 405 drive the connecting rods 406 to move, the two connecting rods 406 drive the support plate 5 to move, the support plate 5 rotates counterclockwise under the action of the support rod 2, the control valve on the outer wall of the discharge pipe 8 is opened, and the concentrated pig feed inside the tank body 6 is discharged through the discharge pipe 8, and by starting the first motor 301, the scraper 13 cleans the inner wall of the tank body 6, and the concentrated pig feed moves and is discharged at the discharge pipe 8 under the action of weight, and there will not be much residue inside the tank body 5, which is convenient for the concentrated pig feed inside the tank body 6 to be discharged.

[0031] Working principle:

[0032] When the concentrated pig feed is fermented using the high-efficiency fermentation device for concentrated pig feed production, the cap 10 is opened, and the concentrated pig feed to be fermented is added into the tank body 6 through the feeding pipe 9;

[0033] Concentrated pig feed fermentation stage:

[0034] The cover cap 10 is tightened, and the heating wire 11 is connected to an external power supply to heat the inside of the tank body 6. The first motor 301 is started, and the first motor 301 drives the sleeve 302 to rotate, and the sleeve 302 drives the rotating rod 303 to rotate, and the supporting rod 2 306 and the wedge-shaped disk 305 brought by the rotating rod 303 rotate, and the wedge-shaped disk 305 contacts the bending rod 307. When the wedge-shaped disk 305 rotates, the bending rod 307 drives the wedge-shaped disk 305 to move in the left and right directions, and the wedge-shaped disk 305 drives the rotating rod 303 to move, and the rotating rod 303 drives the supporting rod 2 306 to move. The second support rod 306 moves left and right while rotating, and the second support rod 306 stirs the concentrated pig feed, so that the contact position between the concentrated pig feed and the inside of the tank body 6 does not change, so that the concentrated pig feed is evenly heated, and the concentrated pig feed can be evenly heated, so that the concentrated pig feed can be efficiently fermented. When the second support rod 306 rotates, it drives the scraper 13 to rotate, and the scraper 13 cleans the inner wall of the tank body 6 to prevent the concentrated pig feed from sticking to the inner wall of the tank body 6, and the concentrated pig feed is fermented inside the tank body 6;

[0035] Concentrated pig feed excretion stage:

[0036] The second motor 402 is started, and the second motor 402 drives the screw 403 to rotate, the screw 402 drives the threaded block 404 to move, the threaded block 404 drives the two cross bars 405 to move, the cross bar 405 drives the connecting rod 406 to move, and the two connecting rods 406 drive the support plate 5 to move. The support plate 5 rotates counterclockwise under the action of the support rod 2, and the control valve on the outer wall of the discharge pipe 8 is opened, and the concentrated pig feed inside the tank body 6 is discharged through the discharge pipe 8. By starting the first motor 301, the scraper 13 cleans the inner wall of the tank body 6, and the concentrated pig feed moves and is discharged at the discharge pipe 8 under the action of weight. There will not be much residue inside the tank body 5, which is convenient for the concentrated pig feed inside the tank body 6 to be discharged.

[0037] Embodiment 2:

[0038] See attached Figure 1-6 : In this embodiment, a high-efficiency fermentation device for concentrated pig feed production, the tilting mechanism 4 also includes a slider 4a1 and a slide rod 4a2, the slider 4a1 is fixedly connected to the bottom of the threaded block 404, the threaded block 404 drives the slider 4a1 to move, the slider 4a1 is slidably connected to the outer wall of the slide rod 4a2, the slider 4a1 slides on the outer wall of the slide rod 4a2, and both ends of the slide rod 4a2 are fixedly connected to the bracket 401;

[0039] Through the cooperation between the slider 4a1 and the slide rod 4a2, the threaded block 404 drives the slider 4a1 to move when it moves. The slider 4a1 slides on the outer wall of the slide rod 4a2. The slider 4a1 and the slide rod 4a2 guide the movement of the threaded block 404.

[0040] Working principle:

[0041] When the threaded block 404 moves, it drives the slider 4a1 to move. The slider 4a1 slides on the outer wall of the slide rod 4a2. The slider 4a1 and the slide rod 4a2 guide the movement of the threaded block 404.

[0042] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An efficient fermentation device for concentrated pig feed production, comprising a base (1) and a support rod (2), wherein the support rod (2) is fixedly connected to the upper surface of the base (1), characterized in that: A tilting mechanism (4) is arranged above the base (1); the end of the support rod (2) is rotatably connected to a support plate (5) via a pin shaft; the upper surface of the support plate (5) is fixedly connected to a tank body (6); a stirring mechanism (3) is arranged inside the tank body (6); a cover plate (7) is fixedly connected to the right end of the tank body (6) via bolts; the cover plate (7) is fixedly connected to the outer wall of the discharge pipe (8); the stirring mechanism (3) comprises a first motor (301); the first motor (301) is fixedly connected to the outer wall of the tank body (6); the output shaft of the first motor (301) is fixedly connected to a sleeve (302); the outer wall of the sleeve (302) is rotatably connected to the tank body (6) via a bearing; the interior of the sleeve (302) is slidably connected to a rotating rod (303); a spring (304) is arranged inside the sleeve (302); the two ends of the spring (304) are respectively fixedly connected to the sleeve (302) and the rotating rod (303). The outer wall of the rotating rod (303) is fixedly connected to a wedge-shaped plate (305) and a second support rod (306); the outer wall of the wedge-shaped plate (305) is in contact with a bent rod (307); the bent rod (307) is fixedly connected to the inside of the tank body (6); the tilting mechanism (4) comprises a bracket (401); the bracket (401) is fixedly connected to the upper surface of the base (1); the outer wall of the bracket (401) is fixedly connected to a second motor (402); the second motor (402) The output shaft is fixedly connected to a screw rod (403); the outer walls at both ends of the screw rod (403) are rotatably connected to the bracket (401) via bearings; the outer wall of the screw rod (403) is threadedly connected to a threaded block (404); the outer wall of the threaded block (404) is fixedly connected to two cross bars (405); the outer walls of the ends of the cross bars (405) are rotatably connected to connecting rods (406) via bearings; the two connecting rods (406) are rotatably connected to the support plate (5) via pins.

2. The high-efficiency fermentation device for producing concentrated pig feed according to claim 1, characterized in that: The tank body (6) is fixedly connected to the outer wall of the feeding pipe (9), and a cap (10) is threadedly connected to the top of the feeding pipe (9).

3. The high-efficiency fermentation device for producing concentrated pig feed according to claim 2, characterized in that: A heating wire (11) is arranged inside the tank body (6), a partition plate (12) is fixedly connected inside the tank body (6), and the partition plate (12) is slidably connected to the outer wall of the rotating rod (303).

4. The high-efficiency fermentation device for producing concentrated pig feed according to claim 3, characterized in that: A scraper (13) is fixedly connected to the end of the second support rod (306).

Citation Information

Patent Citations

  • Raw material fermentation device for concentrated pig feed production

    CN219546975U