Workbench for quick threading process of brake back plate
By designing a Z-shaped workbench, it provides an inclined threading area and mechanized threading method, solving the problems of low packaging efficiency and high labor intensity of the brake backplate, achieving a more efficient, accurate and comfortable packaging process.
Patent Information
- Application Number
- CN202421062594.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing brake backplate packaging method relies on manual points and manual threading, which is prone to errors, is inefficient, and has high labor intensity, resulting in low productivity and employee fatigue.
A Z-shaped workbench is designed, including an inclined threading area, a horizontal material placement area and a removable threading pole, where workers can sit on a stool and quickly complete the packaging through mechanized threading.
It improves threading speed and packaging efficiency, reduces human errors, reduces labor intensity, and improves workers' comfort and productivity.
Smart Images

Figure CN222494157U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of brake back plate processing, in particular to a workbench for a brake back plate fast threading process. Background Art
[0002] In the face of increasingly important mechanical automation and standardization requirements, every detail of industrial production needs to be carefully optimized to ensure efficient, low-consumption, and low-cost production processes. However, for some relatively low-value products, such as brake backboards, simple packaging methods are often used to reduce costs during delivery. For example, some brake backboard aftermarket products are directly shipped in a string of 50 brake backboards through iron wires. Workers need to count and then directly thread and package them. However, this simple and crude packaging method has obvious defects:
[0003] 1. Manual counting is prone to errors, which increases the error rate in packaging and delivery, resulting in a decrease in the accuracy of order delivery;
[0004] 2. Manual threading requires workers to squat for a long time, which is not only inefficient, but also labor-intensive, easily causing fatigue and physical discomfort to employees;
[0005] Therefore, to address this problem, a tool for quickly threading and counting is needed to improve production efficiency and reduce employee labor intensity. Utility Model Content
[0006] The utility model aims to provide a workbench for a brake back plate fast threading process to solve the problems existing in the prior art.
[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is a workbench for a brake back plate rapid threading process, including a workbench, which is Z-shaped, with threading areas at both ends of the Z-shaped workbench, the threading areas are in an inclined state, a material placement area is provided at the center of the workbench, the material placement area is in a horizontal state, baffles are provided at both ends of the threading area, at least three threading rods are provided on the baffles, and products are placed on the threading rods.
[0008] Preferably, supporting legs are provided under the workbench.
[0009] Preferably, the threading rod is connected to the baffle plate by bolts so as to be disassembled.
[0010] Preferably, the length of the threading rod determines the number of threading products in the threading package.
[0011] Preferably, the support legs are provided with partitions for holding employees' personal belongings.
[0012] Preferably, the supporting legs and the workbench are welded.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] The utility model allows workers to sit on a stool and quickly complete the threading operation on the Z-shaped workbench. The design of the Z-shaped workbench makes the threading area in an inclined state, which is convenient for workers to pass the brake back plate through the iron wire. This design can greatly improve the speed of threading, making the entire packaging process more efficient. Since the material placement area is set on the workbench, the product is placed on the material placement area, and no additional personnel are needed to help transfer the product. The worker can directly take the material from the material placement area to the threading area for threading operations. In this way, the time for personnel counting can be significantly reduced, and production efficiency is improved. The mechanized threading method can reduce the intervention of human factors and reduce the incidence of data errors. Workers no longer need to rely on manual counting, but operate by placing products on the threading rod, making the whole process more accurate and reliable. The design of the workbench takes into account the comfort of the staff. They can sit on the stool and do not need to squat for a long time to operate. This can reduce the labor intensity of the staff and improve the comfort and work efficiency of the work.
[0015] In summary, the design of this threading table can effectively improve production efficiency, reduce labor costs, reduce data error rates, and improve the comfort of workers. It is an innovative technology with practical application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0017] Figure 1 A side view of a workbench for a brake back plate rapid threading process;
[0018] Figure 2 A top view of a workbench for a brake back plate rapid threading process.
[0019] In the above figures, 1. workbench, 2. baffle, 3. threading rod, 4. product, 5. material placement area, 6. threading area, 7. support leg, 8. partition. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] In this embodiment, Figure 1-2 As shown, the specific design of the above-mentioned key components is described in detail below: a workbench 1 for a brake back plate rapid threading process, comprising a workbench 1, which is Z-shaped. The Z-shaped design takes into consideration the placement of threading products 4 and the standing position of workers. One workbench 1 can be operated by two workers. Threading areas 6 are provided at both ends of the Z-shaped workbench 1. The threading areas 6 are in an inclined state to facilitate threading operations. A material placement area 5 is provided in the center of the workbench 1. The material placement area 5 is in a horizontal state. Baffles 2 are provided at both ends of the threading area 6. At least three threading rods 3 are provided on the baffles. Products are placed on the threading rods 3. Workers can complete threading operations while sitting without standing or bending for a long time, which reduces the physical exertion of workers and makes the operation easier and more efficient. The inclination of the Z-shaped workbench 1 The design makes the threading area 6 easier to operate, and workers can thread the brake back plate through the iron wire more quickly, thereby speeding up the entire threading process and improving production efficiency. A material placement area 5 is set on the workbench 1, and workers can directly take out products from the placement area for threading, without the need for additional personnel to assist in transferring products, effectively reducing the time for personnel counting and improving work efficiency. By simplifying the process and reducing personnel intervention, the incidence of data errors can be reduced, and the accuracy and reliability of operations can be improved. Workers can complete their work in a sitting position, reducing the discomfort caused by standing or bending for a long time, and improving work comfort and employee work experience. This design not only improves production efficiency, but also improves the working environment and employee experience. It is an innovative design that meets actual production needs.
[0023] A supporting leg 7 is provided under the workbench 1 to facilitate workers to operate at the height of the workbench 1 when sitting down. The threading rod 3 is connected to the baffle by bolts and can be disassembled. The length of the threading rod 3 determines the number of threading packaging products 4. A partition 8 is provided on the supporting leg 7 for holding employee belongings. The partition 8 provided on the supporting leg 7 can be used to hold employee belongings, making full use of the space, making the area around the workbench 1 neat and tidy, and improving work efficiency. The supporting leg 7 and the workbench 1 are welded, and the supporting leg 7 and the workbench 1 are connected by welding, which provides a more stable support structure to ensure the stability and safety of the workbench 1 during use.
[0024] The contents not described in detail in this specification belong to the prior art known to professionals in this field.
[0025] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A workbench for a brake back plate rapid threading process, characterized in that: The workbench comprises a Z-shaped workbench, wherein threading areas are arranged at both ends of the Z-shaped workbench, the threading areas are in an inclined state, a material placement area is arranged at the center of the workbench, the material placement area is in a horizontal state, baffles are arranged at both ends of the threading area, at least three threading rods are arranged on the baffles, and products are placed on the threading rods.
2. A workbench for a brake back plate rapid threading process according to claim 1, characterized in that: Support legs are arranged under the workbench.
3. A workbench for a brake back plate rapid threading process according to claim 2, characterized in that: The threading rod is connected to the baffle plate by bolts and can be disassembled.
4. A workbench for a brake back plate rapid threading process according to claim 3, characterized in that: The length of the threading rod determines the number of threading products in the threading package.
5. The workbench for the brake back plate rapid threading process according to claim 4, characterized in that: The supporting legs are provided with partitions for containing the personal belongings of employees.
6. A workbench for a brake back plate rapid threading process according to claim 5, characterized in that: The supporting legs and the workbench are welded.