High-performance environment-friendly building-use ceramic material and preparation method thereof

Abstract

The invention discloses a high-performance environment-friendly building-use ceramic material and a preparation method thereof. The material is prepared from, by weight, 20-35 parts of heat-stew converter slag, 20-30 parts of borax decahydrate, 15-30 parts of sodium feldspar, 10-20 parts of shale, 8-15 parts of crop straw, 20-35 parts of epoxy resin, 8-12 parts of flint clay, 9-15 parts of dibutyl phthalate, 3-7 parts of a titanate coupling agent, 10-16 parts of paraffin oil, 5-10 parts of ceramic pigments, 10-12 parts of glaze slurry, and 5-10 parts of a sintering additive. The heat-stew converter slag, borax decahydrate, sodium feldspar, shale, crop straw and the like are employed at effective ratio, so that the ceramic has high strength, good compactness and excellent comprehensive performance, has excellent anti-oxidizing and anti-corrosion effect, has good use effects, is environment friendly and is toxic-free and odor-free. The ceramic is low in production cost and is easy to produce in large scale. The ceramic allows processing of various shape and texture and can save mineral resources, is low in cost and simple in production process, and is suitable for large-scale production.

Description

technical field

[0001] The invention relates to the technical field of ceramic production, in particular to a high-performance and environment-friendly building ceramic material and a preparation method thereof. Background technique

[0002] Ceramic is an advanced material developed in the process of human production, which has good chemical stability and ornamental value. Modern industry has conducted a lot of research and experiments on ceramic products on the basis of traditional technology, among which the research on ceramic products with aluminum compounds and silicon compounds as the main components is the most in-depth, and the research fields are more concentrated in the above range within, thereby limiting the development of ceramic products.

[0003] China's architectural ceramics industry has formed a unique development model with the help of internal and external favorable conditions, making it an important position in the international market. On the vast t...

Examples

preparation example Construction

[0020] A method for preparing a high-performance and environment-friendly building ceramic material, comprising the steps of:

[0021] S1. Weigh a certain amount of 20-35 parts of heated converter slag, 20-30 parts of borax decahydrate, 15-30 parts of albite, 10-20 parts of shale, 8-15 parts of crop straw, and 20 parts of epoxy resin. -35 parts and 8-12 parts of coke gemstones were respectively added to a pulverizer for pulverization and then mixed, and passed through a 90-110 mesh filter sieve to obtain a mixed powder;

[0022] S2. Pour the powder obtained in step S1 into a mixer and add water, then add 9-15 parts of dibutyl phthalate, 3-7 parts of titanate coupling agent, 10-16 parts of paraffin oil, and 5- 10 parts, 10-12 parts of glaze paddle, 5-10 parts of sintering aid, stir quickly and evenly, and then perform ball milling for 15-30min to obtain ceramic slurry;

[0023] S3. The ceramic slurry obtained in step S2 is molded by a ceramic brick press, and fired in a kiln a...

Embodiment 1

[0026] S1. Weigh a certain amount of 28 parts of hot-steamed converter slag, 26 parts of borax decahydrate, 18 parts of albite, 17 parts of shale, 11 parts of crop straw, 26 parts of epoxy resin, and 11 parts of burnt gemstones, and add them to the pulverizer respectively Mix after pulverizing, and pass through a 99-mesh filter sieve to obtain a mixed powder;

[0027] S2. Pour the powder obtained in step S1 into a blender, add water, add 13 parts of dibutyl phthalate, 6 parts of titanate coupling agent, 15 parts of paraffin oil, 8 parts of ceramic pigment, 11 parts of glaze paddle, 7 parts of sintering aids were quickly stirred evenly, and then ball milled for 22 minutes to obtain ceramic slurry;

[0028] S3. The ceramic slurry obtained in step S2 is molded by a ceramic brick press, and fired in a kiln at a firing temperature of 1100° C. to obtain a primary ceramic product;

[0029] S4. After the primary ceramic product obtained in step S3 is ground and roasted, it is inspect...

Embodiment 2

[0031] S1. Weigh a certain amount of 35 parts of hot-simmered converter slag, 30 parts of borax decahydrate, 30 parts of albite, 20 parts of shale, 15 parts of crop straw, 35 parts of epoxy resin, and 12 parts of burnt gemstones, and add them to the pulverizer respectively Mix after pulverizing, and pass through a 110-mesh filter sieve to obtain a mixed powder;

[0032] S2. Pour the powder obtained in step S1 into a mixer and add water, followed by adding 15 parts of dibutyl phthalate, 7 parts of titanate coupling agent, 16 parts of paraffin oil, 10 parts of ceramic pigment, 12 parts of glaze paddle, 10 parts of sintering aids were mixed quickly and evenly, and then ball milled for 30 minutes to obtain ceramic slurry;

[0033] S3. The ceramic slurry obtained in step S2 is molded by a ceramic brick press, and fired in a kiln at a firing temperature of 1000-1200° C. to obtain a primary ceramic product;

[0034] S4. After the primary ceramic product obtained in step S3 is ground...

technical field

[0001] The invention relates to the technical field of ceramic production, in particular to a high-performance and environment-friendly building ceramic material and a preparation method thereof. Background technique

[0002] Ceramic is an advanced material developed in the process of human production, which has good chemical stability and ornamental value. Modern industry has conducted a lot of research and experiments on ceramic products on the basis of traditional technology, among which the research on ceramic products with aluminum compounds and silicon compounds as the main components is the most in-depth, and the research fields are more concentrated in the above range within, thereby limiting the development of ceramic products.

[0003] China's architectural ceramics industry has formed a unique development model with the help of internal and external favorable conditions, making it an important position in the international market. On the vast t...

Examples

preparation example Construction

[0020] A method for preparing a high-performance and environment-friendly building ceramic material, comprising the steps of:

[0021] S1. Weigh a certain amount of 20-35 parts of heated converter slag, 20-30 parts of borax decahydrate, 15-30 parts of albite, 10-20 parts of shale, 8-15 parts of crop straw, and 20 parts of epoxy resin. -35 parts and 8-12 parts of coke gemstones were respectively added to a pulverizer for pulverization and then mixed, and passed through a 90-110 mesh filter sieve to obtain a mixed powder;

[0022] S2. Pour the powder obtained in step S1 into a mixer and add water, then add 9-15 parts of dibutyl phthalate, 3-7 parts of titanate coupling agent, 10-16 parts of paraffin oil, and 5- 10 parts, 10-12 parts of glaze paddle, 5-10 parts of sintering aid, stir quickly and evenly, and then perform ball milling for 15-30min to obtain ceramic slurry;

[0023] S3. The ceramic slurry obtained in step S2 is molded by a ceramic brick press, and fired in a kiln a...

Embodiment 1

[0026] S1. Weigh a certain amount of 28 parts of hot-steamed converter slag, 26 parts of borax decahydrate, 18 parts of albite, 17 parts of shale, 11 parts of crop straw, 26 parts of epoxy resin, and 11 parts of burnt gemstones, and add them to the pulverizer respectively Mix after pulverizing, and pass through a 99-mesh filter sieve to obtain a mixed powder;

[0027] S2. Pour the powder obtained in step S1 into a blender, add water, add 13 parts of dibutyl phthalate, 6 parts of titanate coupling agent, 15 parts of paraffin oil, 8 parts of ceramic pigment, 11 parts of glaze paddle, 7 parts of sintering aids were quickly stirred evenly, and then ball milled for 22 minutes to obtain ceramic slurry;

[0028] S3. The ceramic slurry obtained in step S2 is molded by a ceramic brick press, and fired in a kiln at a firing temperature of 1100° C. to obtain a primary ceramic product;

[0029] S4. After the primary ceramic product obtained in step S3 is ground and roasted, it is inspect...

Embodiment 2

[0031] S1. Weigh a certain amount of 35 parts of hot-simmered converter slag, 30 parts of borax decahydrate, 30 parts of albite, 20 parts of shale, 15 parts of crop straw, 35 parts of epoxy resin, and 12 parts of burnt gemstones, and add them to the pulverizer respectively Mix after pulverizing, and pass through a 110-mesh filter sieve to obtain a mixed powder;

[0032] S2. Pour the powder obtained in step S1 into a mixer and add water, followed by adding 15 parts of dibutyl phthalate, 7 parts of titanate coupling agent, 16 parts of paraffin oil, 10 parts of ceramic pigment, 12 parts of glaze paddle, 10 parts of sintering aids were mixed quickly and evenly, and then ball milled for 30 minutes to obtain ceramic slurry;

[0033] S3. The ceramic slurry obtained in step S2 is molded by a ceramic brick press, and fired in a kiln at a firing temperature of 1000-1200° C. to obtain a primary ceramic product;

[0034] S4. After the primary ceramic product obtained in step S3 is ground...