A diode electrode lead loading device and loading method

Abstract

The present invention discloses a diode electrode lead loading device and a loading method, belonging to the technical field of diode manufacturing; the diode electrode lead loading device comprises a frame, a rotating drum, a material dividing plate, a rough sorting plate, a first fine sorting plate, an unsorted electrode lead collecting device, a second fine sorting plate, a third fine sorting plate, and a loading device, and the loading device comprises a comb bar and a transition plate; the comb bar can reciprocate horizontally to send the electrode lead in the comb slot into the conduit at the bottom of the vertical slot of the third fine sorting plate and reset it, and the electrode lead falls from the conduit into a row of wire storage holes of the transition plate to realize the loading of the electrode lead. The present invention realizes the automatic directional sorting of the electrode lead of the diode and the loading of the transition plate, has the advantages of high efficiency and cleanliness, improves the yield rate of plastic-sealed coaxial diodes, and can meet the needs of large-scale production of plastic-sealed coaxial diodes.

Description

Technical Field

[0001] The invention relates to the technical field of diode manufacturing, and in particular to a diode electrode lead loading device and a loading method. Background Art

[0002] The plastic-encapsulated coaxial diode is composed of two copper electrode leads and a semiconductor chip connected in series axially, and then the plastic is encapsulated and cured. The plastic-encapsulated coaxial diode has many advantages in terms of simple packaging, low price, small forward voltage drop, high response frequency and fast recovery, etc. It is widely used in electronic product rectifier circuits, high-frequency oscillation circuits, fast recovery circuits and other circuits. The copper electrode lead is a reducer as a whole, including a larger diameter end and a relatively thin rod, and a step surface is formed between the rod and the end. The bulk supply of copper electrode leads is in a disordered and scattered state. In large-scale production, a certain number of copper electrode leads must first be neatly and orderly loaded into the high-purity graphite disk. At present, manually adding copper electrode leads to high-purity graphite disks is not only inefficient, but also easy to stick and contaminate the leads, reduce the characteristics of the chip, and affect the product yield. The patent application of Zhuali with publication number CN103794521A discloses a transition tray filling machine for copper electrode leads of plastic-encapsulated coaxial diodes. The copper electrode leads are lifted to a certain height during the rotation of the drum and then fall onto the coarse sorting plate, sliding down along the slide on the coarse sorting plate; the copper electrode leads sliding out of the coarse sorting plate fall onto the fine sorting plate, and the copper electrode leads in the slide slide down along the slide; the falling copper electrode lead rods touch the upper edge of the front wall of the directional wire collecting bin body, and the copper electrode leads slide along the front wall into the directional wire collecting bin body and are discharged in a direction by the wire outlet pipe; the discharged copper electrode leads are stored in the squares of the transition tray, and under the action of vibration, the copper electrode leads in the squares enter the lead accommodating holes of the lead transition tray below, thereby realizing the directional sorting of the copper electrode leads. Although this technical solution can realize the automated directional sorting of copper electrode leads and the filling of copper electrode lead transition trays, in the actual production process, since there is always a certain proportion of diode leads that cannot correctly enter the diode channels of the coarse sorting plate and the fine sorting plate, it will cause the plastic-encapsulated coaxial diode copper electrode lead transition tray filling machine to jam, requiring frequent shutdowns for maintenance. Sometimes, individual electrode leads may not correctly enter the electrode lead transition tray, affecting the subsequent packaging quality. Summary of the invention

[0003] The object of the present invention is to provide a diode electrode lead loading device and loading method in view of the deficiencies in the prior art.

[0004] The technical solution adopted by the present invention is as follows.

[0005] A diode electrode lead loading device, characterized in that it includes a frame, a rotating drum capable of lifting the electrode leads in its inner cavity and throwing them out through a notch on its side wall, a material dividing plate, a rough sorting plate, a first fine sorting plate, an unsorted electrode lead collecting device, a second fine sorting plate, a third fine sorting plate, and a loading device.

[0006] The notch on the side wall of the drum is connected to the inlet of the dividing plate through a connecting sleeve; the drum is connected to the drum driving motor; the central axis of the drum is arranged vertically; the dividing plate is arranged obliquely downward and has a number of diverter islands with longitudinally extending diverter functions arranged horizontally thereon, the top of each diverter island is an inverted V-shape, baffles are provided at the left and right ends of the dividing plate, a number of electrode lead downward sliding straightening channels are formed between the left and right baffles of the dividing plate and the diverter islands, the outlets of the electrode lead downward sliding straightening channels between the left and right baffles of the material plate and the diverter islands are arranged along a horizontal array; the width of each electrode lead downward sliding straightening channel is less than the length of the electrode lead; the dividing plate is installed on the frame through a dividing plate spring isolator, and a dividing plate vibration driving motor is provided on the dividing plate.

[0007] A coarse sorting plate is arranged at the front end of the dividing plate, and the coarse sorting plate is arranged obliquely downward. A plurality of longitudinally extending coarse sorting plate descending channels corresponding to the outlets of the electrode lead descending directional channels of the dividing plate are arranged transversely on the coarse sorting plate. A guide shoe is longitudinally arranged at the front end of the coarse sorting plate descending channel, and the guide shoe is arranged obliquely downward and the inclination angle of the guide shoe is greater than the inclination angle of the coarse sorting plate; the coarse sorting plate is installed on the frame through a coarse sorting plate spring isolator, and a coarse sorting plate vibration drive motor is provided on the coarse sorting plate.

[0008] The first fine sorting plate is arranged at the front end of the coarse sorting plate, and the first fine sorting plate is arranged obliquely downward. A plurality of first longitudinally arranged slits for the electrode lead to slide down are arranged horizontally on the first fine sorting plate, corresponding to the lower end of the coarse sorting plate sliding channel of the coarse sorting plate, and the width of the first slit is between the rod diameter and the end diameter of the electrode lead; the depth of the first slit is greater than the length of the electrode lead; the front end of each guide shoe penetrates into the first slit in front of it; a drop hole is vertically arranged at the front end of the first slit, and the drop hole is funnel-shaped with a larger top and a smaller bottom, and the diameter of the bottom end of the drop hole is greater than the end diameter of the electrode lead; the first fine sorting plate is installed on the frame through the first fine sorting plate spring isolator, and the first fine sorting plate is provided with a first fine sorting plate vibration drive motor.

[0009] The unsorted electrode lead collecting device comprises a transverse collecting groove, the rear side wall of the transverse collecting groove is in close contact with the front side of the first fine sorting plate, the top surface of the rear side wall of the transverse collecting groove is flush with the top surface of the front end of the first fine sorting plate, the heights of the left and right ends of the bottom of the transverse collecting groove from the ground are less than the height of the middle part from the ground, and the left and right ends of the bottom of the transverse collecting groove are respectively connected to the unsorted electrode lead collecting basin through the first connecting channel.

[0010] The second fine sorting plate is arranged below the front end of the first fine sorting plate, and the second fine sorting plate is arranged obliquely downward. The second fine sorting plate includes a plurality of first longitudinal columns arranged laterally, and a longitudinal plate is provided on the top surface of each first longitudinal column, and the top surfaces of each longitudinal plate are on the same plane; a longitudinally arranged second gap for the electrode lead to slide down is provided between each longitudinal plate, and each second gap corresponds to the bottom end outlet of a drop hole of a first fine sorting plate; the front side surface of each longitudinal plate is located in front of the front side surface of the first longitudinal column below it to form an overhang; the width of the second gap is between the rod diameter and the end diameter of the electrode lead; the second fine sorting plate is installed on the frame through a second fine sorting plate spring isolator, and a second fine sorting plate vibration drive motor is provided on the second fine sorting plate.

[0011] The third fine sorting plate is arranged below the front end of the second fine sorting plate; the third fine sorting plate comprises a plurality of second longitudinal columns arranged transversely, and the rear end of each second longitudinal column is arranged in front of a first longitudinal column of the second fine sorting plate; the top surface of each second longitudinal column is arranged obliquely downward and in the same plane; a third gap is arranged between each second longitudinal column, and each third gap of the third fine sorting plate corresponds to the front end outlet of each second gap of the second fine sorting plate; a gap larger than the diameter of the electrode lead terminal is left between the rear side surface of each second longitudinal column and the front side surface of the first longitudinal column directly behind it, and the lower part of the gap is connected to the unsorted electrode lead collecting basin through the second connecting channel; the rear end of each second longitudinal column is located under the overhang formed by the longitudinal plate directly behind it; the width of the third gap is between the rod diameter and the terminal diameter of the electrode lead; the height of the top surface of the unsorted electrode lead collecting basin from the ground is less than the height of the front end of the second fine sorting plate from the ground; the third fine sorting plate is installed on the frame through the third fine sorting plate spring isolator, and the third fine sorting plate vibration driving motor is provided on the third fine sorting plate.

[0012] Two rotating motors are vertically arranged in the middle of the front side wall of the horizontal collecting trough, and third connecting channels are arranged at the left and right ends of the second fine sorting plate, and the third connecting channels are connected to the unsorted electrode lead collection basin; a brush is arranged on the rotating shaft of each rotating motor, which can sweep the electrode leads scattered on the upper surface of the second fine sorting plate into the third connecting channel closest to it.

[0013] The arrangement device includes a comb bar and a transition plate. The comb bar is arranged horizontally close to the front end of the third fine sorting plate. The rear side surface of the comb bar is vertically provided with comb grooves opening backwards corresponding to the front end outlets of the third slits of the third fine sorting plate, and the length of the comb grooves is greater than the length of the electrode lead; the bottom surface of the comb groove is provided with an inclined surface inclined backwards; the left side of each third slit of the third fine sorting plate or the right side of each third slit is vertically provided with a vertical groove opening forwards, the diameter of the vertical groove is greater than the end diameter of the electrode lead, and the length of the vertical groove is greater than the length of the comb groove; the bottom of the vertical groove is vertically connected with a conduit whose central axis is in the same straight line as the central axis of the comb groove; the comb bar is connected to the comb bar transverse reciprocating motion driving device; a transition plate is provided directly below the conduit outlet at the bottom of the vertical slot of the third fine sorting plate, and the transition plate is vertically provided with a plurality of rows of wire storage holes corresponding to the outlets of the conduits at the bottom of the vertical slot of the second fine sorting plate, and the transition plate is connected to the frame through a transition plate longitudinal motion device. When the third gap is filled with electrode leads, under the action of the vibration drive motor of the third precision sorting plate, the rod of the electrode lead at the front end of the third gap enters the comb groove directly in front of it, and when the comb bar moves horizontally to the left or right vertical groove of the comb groove, the electrode lead inside can be guided into the conduit at the bottom of the vertical groove and fall from the conduit into a wire storage hole of the transition plate.

[0014] Further, the top diameter of the conduit is larger than the bottom diameter thereof.

[0015] Furthermore, the lateral reciprocating motion driving device of the comb strip is an electric push rod.

[0016] Furthermore, the longitudinal movement device of the transition plate includes two longitudinally arranged linear guide rails, a slider for loading the transition plate is provided at the bottom of the transition plate, two screw connecting holes are longitudinally provided on the slider, each screw connecting hole is respectively installed with a screw, and the rear ends of the two screws are respectively connected to a screw driving motor; the slider is installed on the two linear guide rails.

[0017] Furthermore, a controller is provided on the frame to control the operation of the rotating drum, the material distribution plate, the rough sorting plate, the first fine sorting plate, the unsorted electrode lead collecting device, the second fine sorting plate, the second fine sorting plate, and the loading device.

[0018] Furthermore, a cover capable of covering the front side surface thereof is hingedly connected to the baffle plate at the left end or the right end of the material dividing plate.

[0019] Furthermore, the bottom ends of the two first connecting channels are connected to the second connecting channel; the bottom ends of the two third connecting channels are connected to the second connecting channel, and the bottom end of the second connecting channel is connected to the unsorted electrode lead collecting basin.

[0020] Furthermore, the second precision-sorted plate includes a first crossbar, each first longitudinal column is connected via the first crossbar, and the left and right ends of the first crossbar are respectively installed on the frame through a second precision-sorted plate spring isolator.

[0021] Furthermore, the third fine-sequencing plate includes a second crossbar, each second longitudinal column is connected via the second crossbar, and the left and right ends of the second crossbar are respectively installed on the frame through a third fine-sequencing plate spring isolator.

[0022] A method for loading electrode leads using any of the above-mentioned diode electrode lead loading devices comprises the following steps:

[0023] Step 1: Put the scattered electrode leads into the drum. During the rotation of the drum, the electrode leads are thrown out from the notch and enter the dividing plate through the connecting sleeve;

[0024] Step 2: The vibration of the material dividing plate drives the motor to vibrate, and the electrode lead collides with each diversion island when sliding down, and enters each electrode lead sliding direction channel. The central axis of the electrode lead is roughly distributed longitudinally through the adjustment of the electrode lead sliding direction channel;

[0025] Step 3: The coarse sorting plate vibration driving motor vibrates, and the electrode leads enter the coarse sorting plate sliding channel of the coarse sorting plate, and most of them enter the first gap from the guide shoe and hang on the first gap; most of the electrode leads hanging on the first gap enter the second gap in front of it through the drop hole and hang on the second gap; a small amount of electrode leads not hanging on the first gap enter the horizontal collection groove and enter the unsorted electrode lead collection basin through the first connecting channel;

[0026] Step 3: The second fine sorting plate vibrates the driving motor, and a very small amount of electrode leads hanging on the second slit are swept by the brush into the third connecting channel closest to the electrode leads and enter the unsorted electrode lead collection basin through the third connecting channel; the electrode leads hanging on the second slit fall from the front end to the third slit of the third fine sorting plate and hang on the third slit. When the third slit is full of electrode leads, the electrode leads hanging on the second slit fall from the front end to the gap between the rear side surface of the second longitudinal column and the front side surface of the first longitudinal column directly behind it and enter the unsorted electrode lead collection basin through the second connecting channel;

[0027] Step 4: The electrode lead at the front end of the third gap enters the combing groove of the comb bar, and the comb bar moves back and forth horizontally. The comb bar sends the electrode lead in the combing groove into the conduit at the bottom of the vertical groove of the third precision sorting plate and resets it. The longitudinal movement device of the transition plate drives the transition plate to move longitudinally; the electrode lead falls from the conduit into a row of wire storage holes on the transition plate to realize the loading of the electrode lead.

[0028] The beneficial effects of the present invention are as follows: the present invention realizes the automatic directional sorting and transition tray filling of the electrode leads, has the advantages of high efficiency and cleanliness, improves the yield rate of plastic-sealed coaxial diodes, and can meet the needs of large-scale production of plastic-sealed coaxial diodes. In particular, it solves the problem that a small number of diode leads cannot enter the filling channel correctly in the actual production process, causing the plastic seal to jam, does not require frequent shutdowns for maintenance, and does not cause the problem that the copper electrode leads cannot enter the electrode lead transition tray correctly, effectively ensuring the loading quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the electrode lead loading device of the diode of the present invention.

[0030] Figure 2 yes Figure 1 A partial enlarged view of part A.

[0031] Figure 3 yes Figure 2 A partial enlarged view of part F.

[0032] Figure 4 yes Figure 1 A partial enlarged view of part B.

[0033] Figure 5 yes Figure 4 A partial enlarged view of part G.

[0034] Figure 6 yes Figure 4 A partial enlarged view of part H.

[0035] Figure 7 yes Figure 4 A partial enlarged view of part I.

[0036] Figure 8 yes Figure 4 A partial enlarged view of part J.

[0037] Fig. 9 yes Figure 1 A partial enlarged view of part C.

[0038] Fig.10 yes Fig. 9 A partial enlarged view of part K.

[0039] Fig.11 yes Figure 1 A partial enlarged view of part D.

[0040] Fig.12 yes Fig.11 A partial enlarged view of the L part.

[0041] Fig.13 yes Fig.11 A partial enlarged view of part M.

[0042] Fig.14 yes Figure 1 A partial enlarged view of part E.

[0043] Wherein: frame-1; electrode lead-10; connecting sleeve-11; controller-12; drum-2; notch-21; drum drive motor-22; material distribution plate-3; diversion island-31; baffle-32; electrode lead sliding direction channel-33; material distribution plate spring isolator-34; material distribution plate vibration drive motor-35; cover-36; coarse sorting plate-4; coarse sorting plate sliding channel-41; guide shoe-42; coarse sorting plate spring isolator-43; coarse sorting plate vibration drive motor-44; first fine sorting plate-5; first gap-51; drop hole-52; first fine sorting plate spring isolator-53; first fine sorting plate vibration drive motor-54; unsorted electrode lead collecting device-6; transverse collecting trough-61; first connecting channel-62; unsorted electrode lead collecting device The collecting basin-63; the second connecting channel-64; the third connecting channel-65; the rotating motor-66; the brush-67; the gap-68; the second fine sorting plate-7; the second gap-71; the second fine sorting plate spring isolator-72; the second fine sorting plate vibration drive motor-73; the first longitudinal column-74; the longitudinal plate-75; the first cross bar-76; the third fine sorting plate-8; the third gap-81; the second longitudinal column-82; the third fine sorting plate spring isolator-83; the third fine sorting plate vibration drive motor-84; the second cross bar-85; the arrangement device-9; the comb strip-91; the transition plate-92; the comb groove-93; the vertical groove-94; the guide tube-95; the wire storage hole-96; the electric push rod-97; the slider-98; the screw-99; the screw drive motor-910; the linear guide rail-911. DETAILED DESCRIPTION

[0044] The present invention is further described below with reference to the accompanying drawings and embodiments.

[0045] Example 1. Figure 1-14 As shown, a diode electrode lead loading device is characterized by comprising a frame 1, a rotating drum 2 which can lift the electrode lead 10 in its inner cavity and throw it out through a notch 21 on its side wall, a material dividing plate 3, a coarse sorting plate 4, a first fine sorting plate 5, an unsorted electrode lead collecting device 6, a second fine sorting plate 7, a third fine sorting plate 8, and a loading device 9.

[0046] The notch 21 on the side wall of the drum 2 is connected to the inlet of the dividing plate 3 through the connecting sleeve 11; the drum 2 is connected to the drum driving motor 22; the central axis of the drum 2 is arranged vertically; the dividing plate 3 is arranged obliquely downward and has a number of diverter islands 31 with longitudinally extending diverter functions arranged horizontally thereon, and the top of each diverter island 31 is an inverted V-shape, and a baffle 32 is provided at the left and right ends of the dividing plate 3, and a number of electrode lead downward sliding straightening channels 33 are formed between the left and right baffles 32 of the dividing plate 3 and each diverter island 31, and the outlets of the electrode lead downward sliding straightening channels 33 between the left and right baffles 32 of the material plate and each diverter island 31 are arranged along a horizontal array; the width of each electrode lead downward sliding straightening channel 33 is less than the length of the electrode lead 10; the dividing plate 3 is installed on the frame 1 through the dividing plate spring isolator 34, and a dividing plate vibration driving motor 35 is provided on the dividing plate 3.

[0047] The coarse sorting plate 4 is arranged at the front end of the dividing plate 3, and the coarse sorting plate 4 is tilted downward. A plurality of longitudinally extending coarse sorting plate descending channels 41 corresponding to the outlets of the electrode lead downward directional channel 33 of the dividing plate 3 are arranged horizontally on the coarse sorting plate 4. A guide shoe 42 is longitudinally arranged at the front end of the coarse sorting plate descending channel 41. The guide shoe 42 is tilted downward and the inclination angle of the guide shoe 42 is greater than the inclination angle of the coarse sorting plate 4. The coarse sorting plate 4 is installed on the frame 1 through a coarse sorting plate spring isolator 43, and a coarse sorting plate vibration drive motor 44 is provided on the coarse sorting plate 4.

[0048] The first fine sorting plate 5 is arranged at the front end of the coarse sorting plate 4, and the first fine sorting plate 5 is tilted downward. A plurality of first longitudinal slits 51 are arranged horizontally on the first fine sorting plate 5, corresponding to the lower end of the coarse sorting plate sliding channel 41 of the coarse sorting plate 4, for the electrode lead 10 to slide down. The width of the first slit 51 is between the rod diameter and the end diameter of the electrode lead 10; the depth of the first slit 51 is greater than the length of the electrode lead 10; the front end of each guide shoe 42 penetrates into the first slit 51 in front of it; a drop hole 52 is vertically arranged at the front end of the first slit 51, and the drop hole 52 is funnel-shaped with a larger top and a smaller bottom, and the diameter of the bottom end of the drop hole 52 is greater than the end diameter of the electrode lead 10; the first fine sorting plate 5 is installed on the frame 1 through a first fine sorting plate spring isolator 53, and a first fine sorting plate vibration drive motor 54 is provided on the first fine sorting plate 5.

[0049] The unsorted electrode lead collecting device 6 includes a transverse collecting groove 61, the rear side wall of the transverse collecting groove 61 is in close contact with the front side of the first fine sorting plate 5, the top surface of the rear side wall of the transverse collecting groove 61 is flush with the top surface of the front end of the first fine sorting plate 5, the height of the left and right ends of the bottom of the transverse collecting groove 61 from the ground is less than the height of the middle part from the ground, and the left and right ends of the bottom of the transverse collecting groove 61 are respectively connected to the unsorted electrode lead collecting basin 63 through the first connecting channel 62.

[0050] The second fine sorting plate 7 is arranged below the front end of the first fine sorting plate 5. The second fine sorting plate 7 is arranged obliquely downward. The second fine sorting plate 7 includes a plurality of first longitudinal columns 74 arranged transversely. A longitudinal plate 75 is arranged on the top surface of each first longitudinal column 74. The top surfaces of each longitudinal plate 75 are on the same plane. A longitudinal second slit 71 for the electrode lead 10 to slide down is arranged between each longitudinal plate 75. Each second slit 71 corresponds to the bottom outlet of a drop hole 52 of the first fine sorting plate 5. The front side surface of each longitudinal plate 75 is located in front of the front side surface of the first longitudinal column 74 below it, thereby forming an overhang. A plurality of longitudinal second slits 71 for the electrode lead 10 to slide down are arranged transversely on the second fine sorting plate 7, corresponding to the bottom outlet of the drop hole 52 of the first fine sorting plate 5. The width of the second slit 71 is between the rod diameter and the end diameter of the electrode lead 10. The second fine sorting plate 7 is installed on the frame 1 through the second fine sorting plate spring isolator 72. The second fine sorting plate 7 is provided with a second fine sorting plate vibration drive motor 73.

[0051] The third fine sorting plate 8 is arranged below the front end of the second fine sorting plate 7; the third fine sorting plate 8 includes a plurality of second longitudinal columns 82 arranged transversely, the rear end of each second longitudinal column 82 being arranged in front of a first longitudinal column 74 of the second fine sorting plate 7; the top surface of each second longitudinal column 82 is arranged tilted downward and in the same plane; a third slit 81 is provided between each second longitudinal column 82, each third slit 81 of the third fine sorting plate 8 corresponds to the front end outlet of each second slit 71 of the second fine sorting plate 7; a space larger than the electrode lead 10 is left between the rear side surface of each second longitudinal column 82 and the front side surface of the first longitudinal column 74 directly behind it. The gap 68 of the end diameter is connected to the unsorted electrode lead collection basin 63 through the second connecting channel 64 below the gap 68; the rear end of each second longitudinal column 82 is located under the eaves formed by the longitudinal plate 75 directly behind it; the width of the third gap 81 is between the rod diameter and the end diameter of the electrode lead 10; the height of the top surface of the unsorted electrode lead collection basin 63 from the ground is less than the height of the front end of the second fine sorting plate 7 from the ground; the third fine sorting plate 8 is installed on the frame 1 through the third fine sorting plate spring isolator 83, and the third fine sorting plate 8 is provided with a third fine sorting plate vibration drive motor 84.

[0052] Two rotating motors 66 are vertically arranged in the middle of the front side wall of the horizontal collecting groove 61, and third connecting channels 65 are arranged on the left and right ends of the second fine sorting plate 7, and the third connecting channel 65 is connected to the unsorted electrode lead collecting basin 63; a brush 67 is arranged on the rotating shaft of each rotating motor 66, which can sweep the electrode leads 10 scattered on the upper surface of the second fine sorting plate 7 into the third connecting channel 65 closest to it.

[0053] The arrangement device 9 includes a comb strip 91 and a transition plate 92. The comb strip 91 is arranged horizontally close to the front end of the third fine sorting plate 8. The rear side surface of the comb strip 91 is vertically provided with comb grooves 93 opening backwards corresponding to the front end outlets of the third slits 81 of the third fine sorting plate 8. The length of the comb groove 93 is greater than the length of the electrode lead 10. The bottom surface of the comb groove 93 is provided with an inclined surface inclined backwards. The left side of each third slit 81 of the third fine sorting plate 8 or the right side of each third slit 81 is vertically provided with a vertical groove 94 opening forwards. The diameter of the vertical groove 94 is greater than the length of the electrode lead 10. The end diameter of the vertical groove 94 is greater than the length of the comb groove 93; the bottom of the vertical groove 94 is vertically connected to a conduit 95 whose central axis is in the same straight line as the central axis of the comb groove 93; the comb strip 91 is connected to a comb strip transverse reciprocating motion driving device; a transition plate 92 is provided directly below the outlet of the conduit 95 at the bottom of the vertical groove 94 of the third fine sorting plate 8, and the transition plate 92 is vertically provided with a plurality of rows of storage holes 96 corresponding to the outlet of the conduit 95 at the bottom of the vertical groove 94 of the second fine sorting plate 7, and the transition plate 92 is connected to the frame 1 through a transition plate longitudinal motion device. When the third slit 81 is filled with electrode leads 10, under the action of the third precision sorting plate vibration drive motor 84, the rod portion of the electrode lead 10 at the front end of the third slit 81 enters the comb groove 93 directly in front of it, and when the comb bar 91 moves horizontally to the left or right vertical groove 94 of the comb groove 93, the electrode lead 10 inside can be guided into the conduit 95 at the bottom of the vertical groove 94 and fall from the conduit 95 to a wire storage hole 96 of the transition plate 92.

[0054] The top diameter of the conduit 95 is larger than the bottom diameter thereof.

[0055] The lateral reciprocating motion driving device of the comb strip is an electric push rod 97.

[0056] The transition plate longitudinal motion device includes two longitudinally arranged linear guide rails 911. A slider 98 for loading the transition plate is provided at the bottom of the transition plate 92. Two lead screw connecting holes are longitudinally provided on the slider 98. A lead screw 99 is installed in each lead screw 99 connecting hole. The rear ends of the two lead screws 99 are respectively connected to a lead screw driving motor 910. The slider 98 is installed on the two linear guide rails 911.

[0057] The frame 1 is provided with a controller 12 which can control the operation of the rotating drum 2, the material distribution plate 3, the rough sorting plate 4, the first fine sorting plate 5, the unsorted electrode lead collecting device 6, the second fine sorting plate 7, the second fine sorting plate 7 and the loading device 9.

[0058] A cover 36 is hingedly connected to the baffle 32 at the left or right end of the dividing plate 3 to cover the front side thereof.

[0059] The bottom ends of the two first connection channels 62 are connected to the second connection channel 64 ; the bottom ends of the two third connection channels 65 are connected to the second connection channel 64 , and the bottom end of the second connection channel 64 is connected to the unsorted electrode lead collection basin 63 .

[0060] The second precision-sorting plate 7 includes a first crossbar 76 , and the first longitudinal columns 74 are connected via the first crossbar 76 . The left and right ends of the first crossbar 76 are respectively mounted on the frame 1 via a second precision-sorting plate spring isolator 72 .

[0061] The third precision sorting plate 8 includes a second cross bar 85 , and the second longitudinal columns 82 are connected via the second cross bar 85 . The left and right ends of the second cross bar 85 are respectively installed on the frame 1 via a third precision sorting plate spring isolator 83 .

[0062] The method for loading the electrode lead 10 using the electrode lead loading device of the diode comprises the following steps:

[0063] Step 1: Put the scattered electrode leads 10 into the drum 2. During the rotation of the drum, the electrode leads 10 are thrown out from the notch 21 and enter the dividing plate 3 through the connecting sleeve 11.

[0064] Step 2: The dividing plate vibration driving motor 35 vibrates, and the electrode lead 10 collides with each diversion island 31 when sliding down, and enters each electrode lead sliding direction channel 33. The width of the sliding direction channel 33 is much smaller than the length of the electrode lead. By adjusting the electrode lead sliding direction channel 33, the central axis of the electrode lead 10 is roughly distributed longitudinally.

[0065] Step 3: The coarse sorting plate vibration driving motor 44 vibrates, and the electrode leads 10 enter the coarse sorting plate lower sliding channel 41 of the coarse sorting plate 4, and most of them enter the first gap 51 from the guide shoe 42 and hang on the first gap 51; most of the electrode leads 10 hanging on the first gap 51 enter the second gap 71 directly in front of it through the drop hole 52 and hang on the second gap 71; a small amount of electrode leads 10 not hanging on the first gap 51 enter the horizontal collecting groove 61 and enter the unsorted electrode lead collecting basin 63 through the first connecting channel 62.

[0066] Step 3: The second fine sorting plate vibrates the driving motor 73, and a very small amount of the electrode leads 10 hanging on the second slit 71 are swept by the brush 67 into the third connecting channel 65 closest to them and enter the unsorted electrode lead collection basin 63 through the third connecting channel 65; the electrode leads 10 hanging on the second slit 71 fall from the front end to the third slit 81 of the third fine sorting plate 8 and hang on the third slit 81. When the third slit 81 is full of electrode leads 10, the electrode leads 10 hanging on the second slit 71 fall from the front end to the gap between the rear side surface of the second longitudinal column 82 and the front side surface of the first longitudinal column 74 directly behind it and enter the unsorted electrode lead collection basin 63 through the second connecting channel 64.

[0067] Step 4: The electrode lead 10 at the front end of the third slit 81 enters the combing groove 93 of the comb bar 91, and the comb bar 91 moves back and forth laterally. The comb bar 91 sends the electrode lead 10 in the combing groove 93 into the conduit 95 at the bottom of the vertical groove 94 of the third fine sorting plate 8 and resets it. The longitudinal movement device of the transition plate drives the transition plate 92 to move longitudinally; the electrode lead 10 falls from the conduit into a row of wire storage holes 96 of the transition plate 92, thereby realizing the loading of the electrode lead.

[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A diode electrode lead loading device, characterized in that: It comprises a frame (1), a rotating drum (2) capable of lifting the electrode lead wire (10) in its inner cavity and throwing it out through a notch (21) on its side wall, a material distribution plate (3), a rough sorting plate (4), a first fine sorting plate (5), an unsorted electrode lead wire collecting device (6), a second fine sorting plate (7), a third fine sorting plate (8), and a discharging device (9); The notch (21) on the side wall of the drum (2) is connected to the inlet of the distribution plate (3) through a connecting sleeve (11); the drum (2) is connected to a drum drive motor (22); the central axis of the drum (2) is arranged vertically; the distribution plate (3) is arranged obliquely downward and has a plurality of longitudinally extending distribution islands (31) arranged horizontally thereon for distribution, the top of each distribution island (31) being in an inverted V shape; a baffle (32) is provided at each of the left and right ends of the distribution plate (3); the left and right baffles (32) of the distribution plate (3) are arranged to extend horizontally from the top of the distribution plate (3); and the distribution plate (3) is provided with a plurality of longitudinally extending distribution islands (31) for distribution. ) and each diversion island (31) form a plurality of electrode lead downward sliding straightening channels (33), and the outlets of the electrode lead downward sliding straightening channels (33) between the left and right baffles (32) of the material plate and each diversion island (31) are arranged along a transverse array; the width of each electrode lead downward sliding straightening channel (33) is less than the length of the electrode lead (10); the material dividing plate (3) is mounted on the frame (1) through a material dividing plate spring isolator (34), and a material dividing plate vibration driving motor (35) is provided on the material dividing plate (3); A coarse sorting plate (4) is arranged at the front end of the material distribution plate (3), the coarse sorting plate (4) is arranged obliquely downward, a plurality of longitudinally extending coarse sorting plate downward channels (41) corresponding to the outlets of the electrode lead downward directional channels (33) of the material distribution plate (3) are arranged transversely on the coarse sorting plate (4), a guide shoe (42) is longitudinally arranged at the front end of the coarse sorting plate downward channel (41), the guide shoe (42) is arranged obliquely downward and the inclination angle of the guide shoe (42) is greater than the inclination angle of the coarse sorting plate (4); the coarse sorting plate (4) is mounted on the frame (1) via a coarse sorting plate spring vibration isolator (43), and a coarse sorting plate vibration drive motor (44) is provided on the coarse sorting plate (4); The first fine sorting plate (5) is arranged at the front end of the coarse sorting plate (4), the first fine sorting plate (5) is arranged obliquely downward, and the first fine sorting plate (5) is arranged horizontally with a plurality of first slits (51) arranged longitudinally corresponding to the lower end of the coarse sorting plate downward sliding channel (41) of the coarse sorting plate (4) for the electrode lead (10) to slide downward, the width of the first slit (51) being between the rod diameter and the end diameter of the electrode lead (10); the depth of the first slit (51) is greater than the diameter of the electrode lead (10). length; the front end of each guide shoe (42) extends deep into the first slit (51) in front of it; a drop hole (52) is vertically provided at the front end of the first slit (51); the drop hole (52) is in a funnel shape with a larger top and a smaller bottom; the diameter of the bottom end of the drop hole (52) is larger than the end diameter of the electrode lead (10); the first fine sorting plate (5) is mounted on the frame (1) via a first fine sorting plate spring isolator (53); and a first fine sorting plate vibration drive motor (54) is provided on the first fine sorting plate (5); The unsorted electrode lead collecting device (6) comprises a transverse collecting groove (61), the rear side wall of the transverse collecting groove (61) is in close contact with the front side of the first fine sorting plate (5), the top surface of the rear side wall of the transverse collecting groove (61) is flush with the top surface of the front end of the first fine sorting plate (5), the height of the left and right ends of the groove bottom of the transverse collecting groove (61) from the ground is less than the height of the middle part from the ground, and the left and right ends of the groove bottom of the transverse collecting groove (61) are respectively connected to the unsorted electrode lead collecting basin (63) through a first connecting channel (62); The second fine sorting plate (7) is arranged below the front end of the first fine sorting plate (5), the second fine sorting plate (7) is arranged tilted downward, the second fine sorting plate (7) comprises a plurality of first longitudinal columns (74) arranged transversely, the top surface of each first longitudinal column (74) is provided with a longitudinal plate (75), and the top surfaces of each longitudinal plate (75) are on the same plane; a longitudinally arranged second slit (71) for the electrode lead (10) to slide down is provided between each longitudinal plate (75), and each second slit (71) corresponds to the bottom end outlet of a drop hole (52) of a first fine sorting plate (5); the front side surface of each longitudinal plate (75) is located in front of the front side surface of the first longitudinal column (74) below it, thereby forming an overhang; the width of the second slit (71) is between the rod diameter and the end diameter of the electrode lead (10); the second fine sorting plate (7) is mounted on the frame (1) through a second fine sorting plate spring isolator (72), and a second fine sorting plate vibration drive motor (73) is provided on the second fine sorting plate (7); The third fine sorting plate (8) is arranged below the front end of the second fine sorting plate (7); the third fine sorting plate (8) comprises a plurality of second longitudinal columns (82) arranged transversely, the rear end of each second longitudinal column (82) being arranged in front of a first longitudinal column (74) of the second fine sorting plate (7); the top surface of each second longitudinal column (82) is arranged to be inclined downward and in the same plane; a third slit (81) is provided between each second longitudinal column (82), each third slit (81) of the third fine sorting plate (8) corresponding to the front end outlet of each second slit (71) of the second fine sorting plate (7); a space larger than the electrode lead (1) is left between the rear side surface of each second longitudinal column (82) and the front side surface of the first longitudinal column (74) directly behind it. 0) end diameter and the lower part of the gap (68) is connected to the unsorted electrode lead collection basin (63) through a second connecting channel (64); the rear end of each second longitudinal column (82) is located under the overhang formed by the longitudinal plate (75) directly behind it; the width of the third gap (81) is between the rod diameter and the end diameter of the electrode lead (10); the height of the top surface of the unsorted electrode lead collection basin (63) from the ground is less than the height of the front end of the second fine sorting plate (7) from the ground; the third fine sorting plate (8) is installed on the frame (1) through a third fine sorting plate spring isolator (83), and the third fine sorting plate (8) is provided with a third fine sorting plate vibration drive motor (84); Two rotating motors (66) are vertically arranged in the middle of the front side wall of the horizontal collecting groove (61); the left and right ends of the second fine sorting plate (7) are provided with third connecting channels (65), and the third connecting channels (65) are connected to the unsorted electrode lead collecting basin (63); a brush (67) is arranged on the rotating shaft of each rotating motor (66) and can sweep the electrode lead (10) scattered on the upper surface of the second fine sorting plate (7) into the third connecting channel (65) closest to the electrode lead (10); The arrangement device (9) comprises a comb bar (91) and a transition plate (92). The comb bar (91) is arranged horizontally close to the front end of the third fine sorting plate (8). A comb groove (93) with an opening facing backwards corresponding to the front end outlets of a plurality of third slits (81) of the third fine sorting plate (8) is vertically arranged on the rear side surface of the comb bar (91). The length of the comb groove (93) is greater than the length of the electrode lead (10). The bottom surface of the comb groove (93) is provided with an inclined surface inclined backwards. A vertical groove (94) with an opening facing forwards is vertically arranged on the left side or the right side of each third slit (81) of the third fine sorting plate (8). The diameter of the vertical groove (94) is greater than the length of the electrode lead (10). ), the length of the vertical slot (94) is greater than the length of the comb slot (93); the bottom of the vertical slot (94) is vertically connected to a guide tube (95) whose central axis is in the same straight line as the central axis of the comb slot (93); the comb strip (91) is connected to a drive device for the transverse reciprocating motion of the comb strip; a transition plate (92) is provided directly below the outlet of the guide tube (95) at the bottom of the vertical slot (94) of the third fine sorting plate (8), and the transition plate (92) is vertically provided with a plurality of rows of wire storage holes (96) corresponding to the outlet of the guide tube (95) at the bottom of the vertical slot (94) of the second fine sorting plate (7), and the transition plate (92) is connected to the frame (1) through a transition plate longitudinal motion device; The top diameter of the conduit (95) is greater than the bottom diameter thereof; The sliver transverse reciprocating motion driving device is an electric push rod (97).

2. The electrode lead loading device for a diode according to claim 1, characterized in that: The transition plate longitudinal motion device comprises two longitudinally arranged linear guide rails (911); a slider (98) for loading the transition plate is provided at the bottom of the transition plate (92); two lead screw connection holes are longitudinally provided on the slider (98); a lead screw (99) is installed in each lead screw (99) connection hole; rear ends of the two lead screws (99) are respectively connected to a lead screw drive motor (910); and the slider (98) is installed on the two linear guide rails (911).

3. The electrode lead loading device for a diode according to claim 1, characterized in that: The frame (1) is provided with a controller (12) capable of controlling the operation of a rotating drum (2), a material distribution plate (3), a rough sorting plate (4), a first fine sorting plate (5), an unsorted electrode lead collecting device (6), a second fine sorting plate (7), a second fine sorting plate (7), and a discharging device (9).

4. The electrode lead loading device for a diode according to claim 1, characterized in that: A cover (36) is hingedly connected to the baffle (32) at the left or right end of the material dividing plate (3) and can cover the front side thereof.

5. The electrode lead loading device for a diode according to claim 1, characterized in that: The bottom ends of the two first connection channels (62) are connected to the second connection channel (64); the bottom ends of the two third connection channels (65) are connected to the second connection channel (64), and the bottom end of the second connection channel (64) is connected to the unsorted electrode lead collection basin (63).

6. The electrode lead loading device for a diode according to claim 1, characterized in that: The second precision-sorted plate (7) comprises a first crossbar (76), the first longitudinal columns (74) are connected via the first crossbar (76), and the left and right ends of the first crossbar (76) are respectively mounted on the frame (1) via a second precision-sorted plate spring isolator (72).

7. The electrode lead loading device for a diode according to claim 1, characterized in that: The third precision-sorted plate (8) comprises a second crossbar (85), the second longitudinal columns (82) are connected via the second crossbar (85), and the left and right ends of the second crossbar (85) are respectively mounted on the frame (1) via a third precision-sorted plate spring isolator (83).

8. A method for loading an electrode lead (10) using a diode electrode lead loading device according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: placing scattered electrode leads (10) into a rotating drum (2), and during the rotation of the rotating drum, the electrode leads (10) are thrown out from the notch (21) and enter the dividing plate (3) through the connecting sleeve (11); Step 2: The material distribution plate vibration driving motor (35) vibrates, and the electrode lead (10) collides with each diversion island (31) when sliding down, and enters each electrode lead sliding direction adjustment channel (33), and the central axis of the electrode lead (10) is longitudinally distributed through the adjustment of the electrode lead sliding direction adjustment channel (33); Step 3: The coarse sorting plate vibration driving motor (44) vibrates, and the electrode leads (10) enter the coarse sorting plate lower sliding channel (41) of the coarse sorting plate (4), and most of them enter the first slit (51) from the guide shoe (42) and hang on the first slit (51); most of the electrode leads (10) hanging on the first slit (51) enter the second slit (71) directly in front of it through the drop hole (52) and hang on the second slit (71); a small amount of electrode leads (10) not hanging on the first slit (51) enter the horizontal collecting groove (61) and enter the unsorted electrode lead collecting basin (63) through the first connecting channel (62); Step 3: The second fine sorting plate vibrates the driving motor (73), and a very small amount of the electrode leads (10) hanging on the second slit (71) are swept by the brush (67) into the third connecting channel (65) closest to the electrode leads and enter the unsorted electrode lead collection basin (63) through the third connecting channel (65); the electrode leads (10) hanging on the second slit (71) fall from the front end to the third slit (81) of the third fine sorting plate (8) and hang on the third slit (81); when the third slit (81) is full of electrode leads (10), the electrode leads (10) hanging on the second slit (71) fall from the front end to the gap between the rear side of the second longitudinal column (82) and the front side of the first longitudinal column (74) directly behind it and enter the unsorted electrode lead collection basin (63) through the second connecting channel (64); Step 4: The electrode lead (10) at the front end of the third slit (81) enters the combing groove (93) of the comb bar (91), and the comb bar (91) moves back and forth laterally. The comb bar (91) sends the electrode lead (10) in the combing groove (93) into the guide tube (95) at the bottom of the vertical groove (94) of the third fine sorting plate (8) and resets it. The transition plate longitudinal movement device drives the transition plate (92) to move longitudinally; the electrode lead (10) falls from the guide tube into a row of wire storage holes (96) of the transition plate (92), thereby realizing the loading of the electrode lead.

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