A bamboo strip feeding machine
By setting up a feed hopper, conveying assembly and vacuum adsorption assembly in the bamboo strip feeder, the problems of low feeding efficiency and high production cost in the existing technology are solved, and accurate, continuous loading and production cost of bamboo strips are achieved.
Patent Information
- Application Number
- CN201910362388.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-04-30
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2039-04-30
AI Technical Summary
The existing wire feeding device cannot effectively achieve rapid and stable feeding of bamboo strips, and there are problems such as low feeding efficiency, easy breakage of bamboo strips and high production costs.
By setting up the feed hopper, conveying assembly and vacuum adsorption assembly, the position of the feed hopper structure and conveying belt is optimized, so that the bamboo strips can be accurately dropped from the feed hopper and vacuum adsorbed on the conveying belt, achieving accurate and continuous feeding of the bamboo strips.
It improves the efficiency of feeding bamboo strips, reduces the fall, breakage and damage of bamboo strips during the loading process, reduces production costs, and simplifies the maintenance and maintenance of equipment.
Smart Images

Figure CN110104412B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to bamboo winding, and particularly relates to a bamboo strip feeding machine. Background Art
[0002] Bamboo material is a renewable, green and environmentally friendly material with good structural properties, suitable for a variety of application environments. With the continuous maturity and development of bamboo winding technology, the application of bamboo winding products has become more and more extensive, and has been widely used in many fields such as bamboo winding houses, bamboo winding corridors, and bamboo winding pipelines.
[0003] In the molding process of bamboo winding products, bamboo strips curtain plays a very important role, and it is often used as the "raw material" or "base material" of bamboo winding products. Generally speaking, bamboo strips curtain is obtained by weaving bamboo strips or bamboo strips into a "curtain-like" structure, and then by performing corresponding winding, bonding and other processing processes on the bamboo strips curtain, the corresponding bamboo winding products can be obtained.
[0004] For the forming of bamboo strips curtains, the traditional method is to complete the loading of bamboo strips or bamboo strips by manual wire feeding, and then complete the weaving process of bamboo strips curtains. This method has high labor costs and low forming efficiency of bamboo strips curtains, which cannot fully meet the needs of mass production, resulting in high production costs of bamboo winding products. In order to avoid the defects of traditional manual wire feeding, production and research personnel considered that the relevant wire feeding process can be completed by the corresponding wire feeding machine to improve the preparation efficiency of bamboo strips curtains. In the field of mechanical wire feeding, the more common ones are related equipment for metal wire feeding. Since the metal wire is often in a coiled shape before feeding, the wire feeding process often includes two processes: straightening and straight wire feeding. This is very different from the feeding form of bamboo strips or bamboo sheets when weaving bamboo curtains. Bamboo strips are often in long strips when feeding, and are fed in bundles or handfuls. The difference in feeding form makes the existing metal wire feeding equipment unable to be effectively applied to the feeding of bamboo strips, because there is a risk of breaking the bamboo strips when feeding bamboo strips.
[0005] At the same time, in the existing patent CN 104786310 A, a wire feeding device for a bamboo or rattan weaving machine is provided, which includes a wire feeding frame seat, a lining frame assembly, a wire arrangement assembly, a wire clamping wire feeding assembly and a wire feeding switch assembly, wherein the lining frame assembly is installed on the upper part of the wire feeding frame seat, the wire arrangement assembly is installed in the lining frame assembly on the upper part of the wire feeding frame seat and the middle and lower part of the wire feeding frame seat, the wire clamping wire feeding assembly is installed on the left middle part and the right middle and lower part of the wire feeding frame seat, and the wire feeding switch assembly is installed on the middle and lower part of the front and rear sides of the wire feeding frame seat. The above-mentioned wire feeding device can realize the separation and automatic transportation of bamboo or rattan wires to a certain extent, but the above-mentioned device has a complex structure and is difficult to repair and maintain. Moreover, it adopts a striker structure to complete the wire feeding, which is prone to device failure, causing the bamboo or rattan wire to break, and then inevitably produces debris and residues, blocking the wire feeding channel, so that the wire feeding process is blocked and manual cleaning is required, resulting in low wire feeding efficiency.
[0006] In short, the existing wire feeding device cannot fully meet the requirements of fast and stable wire feeding of bamboo strips, and the efficiency of bamboo strip wire feeding is low and has certain limitations. Summary of the invention
[0007] In response to one or more of the above defects or improvement needs of the prior art, the present invention provides a bamboo strip feeder, wherein a feed hopper, a conveying assembly and a vacuum adsorption assembly are correspondingly arranged, and the structure of the feed hopper and its position with respect to the conveying belt are preferably arranged, so that a single bamboo strip piece can accurately fall from the feed hopper onto the conveying belt, and be correspondingly adsorbed on the conveying belt by the vacuum adsorption assembly, and then the conveying belt can realize the conveyance of the bamboo strips along its length direction, which can realize accurate and continuous feeding of the bamboo strips, avoid the bamboo strips from falling, breaking and being damaged during the feeding process, reduce the workload of manual cleaning, improve the efficiency of bamboo strip feeding, and reduce the production cost of bamboo strip curtains.
[0008] To achieve the above object, the present invention provides a bamboo strip feeder, characterized in that it includes a feed hopper, a transmission component and a vacuum adsorption component; wherein,
[0009] The feed hopper comprises a loading inclined plate, a first baffle and a second baffle which are correspondingly spliced into a "wedge-shaped structure"; the two baffles are arranged vertically, the loading inclined plate is inclined, and its plate surface forms an acute angle with the plate surface of the second baffle, and the second baffle and the loading inclined plate are respectively connected to the first baffle with side edges, and a wedge-shaped cavity with a top opening and a wide top and a narrow bottom is formed between the loading inclined plate and the second baffle, so that the bamboo strips to be fed can be correspondingly accommodated in the wedge-shaped cavity after one end thereof abuts against the first baffle; and a rectangular slit of a certain width is formed between the bottom of the second baffle and the bottom of the loading inclined plate, and the width of the rectangular slit is not less than the width of the bamboo strips, so that the bamboo strips horizontally placed along the length direction of the rectangular slit can fall from the rectangular slit;
[0010] The conveying assembly is arranged below the feed hopper, and comprises a conveying belt that can move along the length direction of the rectangular slit, a plurality of adsorption holes are arranged at intervals in the middle of the conveying belt along the length direction thereof, and the rectangular slit is always aligned with the plurality of adsorption holes on the conveying belt below it, and the vertical distance between the top surface of the conveying belt and the rectangular slit is between the thickness of a single bamboo strip and the sum of the thickness of two bamboo strips stacked horizontally;
[0011] The vacuum adsorption component is arranged corresponding to the adsorption holes, and includes a vacuum chamber arranged directly below the conveyor belt and a vacuum generating device arranged corresponding to the vacuum chamber, and the vacuum generating device can evacuate the vacuum chamber; then the bamboo strips horizontally placed along the length direction of the rectangular slit in the feed hopper can fall horizontally onto the conveyor belt, and the vacuum generating device adsorbs the bamboo strips above the conveyor belt through a plurality of the adsorption holes, so that the feeding of a single bamboo strip can be realized through the corresponding movement of the conveyor belt.
[0012] As a further improvement of the present invention, it also includes a wedge-shaped vibration assembly, which is correspondingly arranged on a side of the wedge-shaped cavity away from the first baffle, and includes a wedge-shaped fixed plate and a wedge-shaped moving plate arranged vertically;
[0013] The end face of the wedge-shaped fixed plate faces the wedge-shaped cavity, the wedge-shaped movable plate is movably arranged on one end face of the wedge-shaped fixed plate and can reciprocate vertically, and the tops of the wedge-shaped fixed plate and the wedge-shaped movable plate are respectively provided with wedge-shaped notches corresponding to the wedge-shaped cavity, namely, a first notch and a second notch, the two wedge-shaped notches can be flush when the wedge-shaped movable plate is at the lowest point, and the first notch is aligned with the wedge-shaped cavity in the horizontal direction;
[0014] The bottoms of the first notch and the second notch correspond to the rectangular slits and are respectively provided with rectangular grooves of a certain depth, namely, the first rectangular groove and the second rectangular groove, so that one end of the bamboo strips falling on the conveyor belt can fall into the two rectangular grooves respectively, and the two rectangular grooves are flush when the wedge-shaped movable plate is at the lowest point, and the bottom height of the second rectangular groove is not higher than the height of the rectangular slit when the wedge-shaped movable plate is at the highest point.
[0015] As a further improvement of the present invention, a cam is provided at the bottom of the wedge-shaped movable plate, which corresponds to the bottom of the wedge-shaped movable plate, and the wedge-shaped movable plate can be lifted or lowered correspondingly by rotating the cam to realize the vertical reciprocating motion of the wedge-shaped movable plate.
[0016] As a further improvement of the present invention, a feeding hopper is arranged on the side of the wedge-shaped vibration component away from the feed hopper, which includes a hopper with a "U-shaped" or "V-shaped" cross-section and a bracket arranged below the hopper, the bracket is used to support the hopper, and the hopper is arranged at a certain inclination angle, and its lower end is opposite to the two wedge-shaped notches and the wedge-shaped cavity, so that the bamboo strips in the hopper can be continuously fed into the feed hopper.
[0017] As a further improvement of the present invention, a roller is arranged at the front end of the conveyor belt along the moving direction, which includes two rollers arranged vertically opposite to each other, the circumferential surfaces of the two rollers are arranged opposite to each other, and the distance between the two rollers is not greater than the thickness of the bamboo strips, so that the front end of the bamboo strips on the conveyor belt can be horizontally extended between the two rollers, and the two rollers can rotate relatively to clamp and transport the bamboo strips extended between the two rollers.
[0018] As a further improvement of the present invention, the plurality of adsorption holes are arranged at equal intervals along the length direction of the conveyor belt, and the size of the adsorption holes along the width direction of the conveyor belt is not greater than the width of the bamboo strips.
[0019] As a further improvement of the present invention, the adsorption hole is a circular hole, an elliptical hole, or a waist-shaped hole.
[0020] As a further improvement of the present invention, the vacuum generating device is a vacuum pump, and a frequency converter is provided corresponding to the vacuum pump. The frequency converter is electrically connected to the vacuum pump to control the frequency and pressure of vacuuming in the vacuum chamber by the vacuum pump.
[0021] As a further improvement of the present invention, the circumferential surfaces of the two rollers are flexible rolling surfaces with a certain deformation ability, so as to reduce the squeezing of the bamboo strips between the two rollers.
[0022] As a further improvement of the present invention, the first baffle is in a triangular structure, with two side edges correspondingly connecting the loading inclined plate and the second baffle, and the first baffle and the second baffle are respectively arranged vertically.
[0023] The above-mentioned improved technical features can be combined with each other as long as they do not conflict with each other.
[0024] In general, the above technical solution conceived by the present invention has the following beneficial effects compared with the prior art:
[0025] (1) The bamboo strips feeder of the present invention, wherein a feed hopper, a conveying assembly and a vacuum adsorption assembly are correspondingly arranged, and the structure of the feed hopper and the conveying belt and the relative position thereof are preferably arranged, so that the rectangular slit on the feed hopper is directly opposite to the conveying belt below it, and accurate feeding and adsorption of a single bamboo strip piece on the conveying belt are achieved each time, and then accurate feeding of the bamboo strips is achieved through the conveying of the conveying belt, thereby avoiding the bamboo strips from falling, breaking and being damaged during the feeding process, reducing the mechanical failure of the bamboo strips feeder and the workload of manual cleaning, saving the raw material cost in the production process of the bamboo strips curtain, improving the efficiency of the weaving and forming of the bamboo strips curtain, and reducing the production cost of the bamboo strips curtain;
[0026] (2) The bamboo strips feeder of the present invention can effectively realize automatic sorting of multiple bamboo strips in the feed hopper by arranging a wedge-shaped vibration component corresponding to the feed hopper, and by the corresponding matching between the wedge-shaped moving plate and the wedge-shaped fixed plate, combined with the vertical reciprocating motion of the wedge-shaped moving plate, so that each bamboo strip can be horizontally arranged in the feed hopper, and then accurately fed from the rectangular gap, further improving the accuracy of feeding the bamboo strips onto the conveyor belt, avoiding the splitting, breaking and damage of the bamboo strips, and ensuring the continuity and accuracy of the bamboo strips feeding;
[0027] (3) The bamboo strips feeder of the present invention provides a feed hopper on one side of the wedge-shaped vibration component corresponding to the wedge-shaped cavity and the wedge-shaped notch, and preferably sets the inclination angle and position of the hopper, thereby realizing continuous feeding of bamboo strips in the hopper into the feed hopper, reducing the workload of manual feeding, saving labor costs in the production process of bamboo strip curtains, and realizing the continuity of bamboo strip curtain weaving production;
[0028] (4) The bamboo strips feeder of the present invention effectively realizes accurate control of the air pressure in the vacuum chamber by setting a frequency converter corresponding to the vacuum adsorption component, so that the vacuum pumping frequency and the vacuum pumping air pressure in the vacuum chamber match the conveying rate of the conveyor belt, further improving the stability and accuracy of bamboo strips transmission, increasing the diversity of the working modes of the bamboo strips feeder, meeting the accurate feeding of bamboo strips under more feeding requirements, and improving the compatibility of the bamboo strips feeder with work requirements;
[0029] (5) The bamboo strips feeder of the present invention has a simple structure, is easy to control, and is convenient to maintain. It can accurately realize the continuous feeding of bamboo strips, reduce the splitting, breaking, falling and damage of bamboo strips during the feeding process, save the raw material cost of bamboo strip curtain production, reduce the mechanical failure of the feeder, ensure the continuity and stability of bamboo strip feeding, and has good application prospects and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 Schematic diagram of the three-dimensional structure of the bamboo strip feeder in the embodiment of the present invention;
[0031] Figure 2 1 is a structural side view of a bamboo strip feeder in an embodiment of the present invention;
[0032] Figure 3 1 is a structural top view of a bamboo strip feeder in an embodiment of the present invention;
[0033] Figure 4 is a schematic diagram of matching between a feed hopper and a wedge-shaped vibration assembly in one viewing angle in an embodiment of the present invention;
[0034] Figure 5 is a schematic diagram of matching between the feed hopper and the wedge-shaped vibration assembly in another viewing angle in an embodiment of the present invention;
[0035] Figure 6 is a schematic diagram of the matching of the feed hopper and the conveying assembly in one viewing angle in an embodiment of the present invention;
[0036] Figure 7 is a schematic diagram of the matching of the feed hopper and the conveying assembly in another viewing angle in an embodiment of the present invention;
[0037] In all the drawings, the same figure marks represent the same technical features, specifically: 1. Feed hopper, 101. Loading ramp, 102. First baffle, 103. Second baffle; 2. Wedge-shaped vibration assembly, 201. Cam, 202. Wedge-shaped moving plate, 203. Wedge-shaped fixed plate, 204. Vibration motor, 205. Chain; 3. Conveying assembly, 301. Conveying belt, 302. Adsorption hole; 4. Roller, 5. Feeding hopper, 501. Hopper, 502. Bracket; 6. Vacuum adsorption assembly, 601. Vacuum generating device, 602. Vacuum tube, 603. Vacuum chamber. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0039] In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0040] The bamboo strips feeder in the preferred embodiment of the present invention is as follows Figures 1 to 3 As shown in the figure, it includes a feed hopper 1, a wedge-shaped vibration component 2, a transmission component 3, a roller 4, a feeding hopper 5 and a vacuum adsorption component 6. Through the corresponding matching between the above components, the bamboo strips or bamboo strips (hereinafter referred to as "bamboo strips") can be effectively transmitted from the feeding hopper 5 to the roller 4 one by one, thereby realizing the wire feeding process of the bamboo strips.
[0041] Specifically, the feed hopper 1 in the preferred embodiment is as follows Figures 1 to 7 As shown in , it is composed of three corresponding plate bodies, including a feeding inclined plate 101 with a certain inclination angle to the horizontal plane and a first baffle 102 and a second baffle 103 respectively arranged vertically; further, the feeding inclined plate 101 is a rectangular plate-shaped structure, and its plate surface is inclined at a certain angle to the horizontal plane, and the first baffle 102 is a triangular plate-shaped structure, and is connected to the feeding inclined plate 101 and the second baffle 103 at the side, forming a Figures 4 to 7 The wedge-shaped structure shown in the figure, that is, a "wedge-shaped cavity" that is wide at the top and narrow at the bottom is formed between the loading inclined plate 101 and the second baffle 103, which is used for storing multiple bamboo strips and loading a single bamboo strip; further, there is a certain distance between the bottom of the loading inclined plate 101 and the bottom of the second baffle 103 in the horizontal direction, and a "rectangular gap" with a certain length and width is formed between the bottom of the loading inclined plate 101 and the second baffle 103, and the length of the rectangular gap is equal to the length of the second baffle 103 and / or the loading inclined plate 101, and the width is slightly larger than the width of the bamboo strips, so that the bamboo strips horizontally placed along the length direction of the second baffle 103 can fall from the rectangular gap between the loading inclined plate 101 and the second baffle 103, and then match with the conveying component 3 under the feed hopper 1.
[0042] Furthermore, a conveying assembly 3 is provided below the feed hopper 1 in the preferred embodiment. Figures 1 to 3 and Figure 6 , 7As shown in the figure, it includes a conveyor belt 301 that can move along the length direction of the second baffle 103. The conveyor belt 301 is arranged just below the rectangular slit of the feed hopper 1. The distance between the conveyor belt 301 and the bottom of the feed hopper 1 is adapted to the thickness of the bamboo strips. In a preferred embodiment, the vertical distance between the conveyor belt 301 and the bottom of the feed hopper 1 is equal to the thickness of the bamboo strips, so that the conveyor belt 301 can only convey one bamboo strip at a time; further, a plurality of adsorption holes 302 are spaced apart along the length direction corresponding to the rectangular slit in the middle part of the conveyor belt 301, and the inner diameter of the adsorption hole 302 is smaller than the inner diameter of the rectangular slit. The width of the rectangular slit is further preferably smaller than the width of the bamboo strips, so that after the conveyor belt 301 is arranged corresponding to the feed hopper 1, there are always multiple adsorption holes 302 spaced apart along the length direction directly below the rectangular slit; further preferably, the adsorption holes 302 are circular holes, elliptical holes, or waist-shaped holes, and the multiple adsorption holes 302 are arranged at equal intervals or unequal intervals, and the opening spacing of the adsorption holes 302 can be adjusted according to the wire feeding rate. Specifically, the conveyor belt 302 with different opening forms can be replaced to adapt to the wire feeding rate.
[0043] Furthermore, in the preferred embodiment, rollers 4 and vacuum adsorption components 6 are respectively provided for the corresponding conveying components 3. The rollers 4 are provided in front of the conveying direction of the conveying belt 301, and include two corresponding matching rollers, such as Figure 1 As shown in the figure, the two rollers can roll relative to each other, and the gap between the two rollers is just opposite to the front end of the bamboo strips on the conveyor belt 301 in the horizontal direction, so that the bamboo strips on the conveyor belt 301 can extend into the gap between the two rollers accordingly, and the bamboo strips can be fed to the side away from the feed hopper 1 through the corresponding rotation of the two rollers; further, the matching rolling surfaces of the two rollers are flexible rolling surfaces with a certain deformation ability, and the spacing between the two rolling surfaces is not greater than the thickness of the bamboo strips, so that when the bamboo strips are fed to the roller 3, the two rollers can clamp the bamboo strips, and then the bamboo strips can be fed through the corresponding rotation of the two rollers, and by setting the rolling surfaces of the two rollers as flexible rolling surfaces, it can be fully guaranteed that the fed bamboo strips are not crushed.
[0044] Further, the vacuum adsorption component 6 is arranged corresponding to the adsorption holes 302 on the conveyor belt 301, and includes a vacuum chamber 603 arranged directly below the conveyor belt 301, and a suction slit is opened on the top of the vacuum chamber 603 along the length direction of the rectangular slit, and the suction slit is directly opposite to the multiple adsorption holes 302 on the conveyor belt 301; further, a vacuum generating device 601 is arranged corresponding to the vacuum chamber 603, which can be further preferably a vacuum pump, and the vacuum generating device 601 and the vacuum chamber 603 are connected correspondingly by a vacuum pump 602, so that the vacuum generating device 601 can be in the vacuum chamber 603. 03 is continuously or intermittently vacuumed so that the bamboo strips on the conveyor belt 301 can be tightly adsorbed on the conveyor belt, and the adsorption of the bamboo strips is multi-point adsorption, thereby ensuring that the structure of the bamboo strips is not destroyed, while ensuring the stability of the bamboo strips being fed to the roller 4, and preventing the bamboo strips from falling from the conveyor belt 301 or shifting in position; further preferably, a frequency converter is provided corresponding to the vacuum generating device 601, which can control the working mode of the vacuum generating device 601, control the vacuum frequency and vacuum pressure in the vacuum chamber 603, so as to match the feeding rate of the bamboo strips.
[0045] Furthermore, in order to achieve orderly storage of bamboo strips in the feed hopper 1, a wedge-shaped vibration component 2 is correspondingly provided on one side of the feed hopper 1, such as Figure 4 and Figure 5 As shown in the figure, it includes a wedge-shaped fixing plate 203 which is vertically arranged and has a plate-like structure. The plate surface of the wedge-shaped fixing plate 203 is arranged opposite to the wedge-shaped cavity of the feed hopper 1, and a top notch is opened on the top thereof. The top of the top notch is triangular and is aligned with the wedge-shaped cavity of the feed hopper 1 in the horizontal direction, that is, the top notch of the top notch of the wedge-shaped fixing plate 203 is wide at the top and narrow at the bottom, and the bottom of the top notch is provided with a rectangular notch of a certain depth corresponding to the rectangular slit of the feed hopper 1, the width of the rectangular notch is not less than the width of the rectangular slit, and is aligned with the rectangular slit in the horizontal direction, and the height of the bottom of the rectangular notch is lower than the setting height of the rectangular slit.
[0046] Furthermore, a wedge-shaped movable plate 202 is correspondingly arranged on the end face of one side of the wedge-shaped fixed plate 203 facing the wedge-shaped cavity, which is movably arranged on the plate surface of the wedge-shaped fixed plate 203 and can reciprocate vertically under the drive of an external force; accordingly, a same notch is provided on the wedge-shaped movable plate 202 corresponding to the top notch of the wedge-shaped fixed plate 203, that is, a triangular notch is provided on the top of the wedge-shaped movable plate 202, and a rectangular notch is provided at the bottom of the triangular notch; further, when the wedge-shaped movable plate 202 is at the lowest point, its top notch is aligned with the top notch on the wedge-shaped fixed plate 203 in the horizontal direction, and when the wedge-shaped movable plate 202 moves to the highest point, the vertical height of the bottom of its rectangular notch is not higher than the vertical height of the rectangular gap, so as to avoid the movement of the wedge-shaped movable plate 202 affecting the bamboo strips adsorbed and fixed on the conveyor belt 201.
[0047] More specifically, a plurality of vertical long grooves penetrating the two side end faces are provided on the plate surface of the wedge-shaped movable plate 202, and a guide piece is provided on the wedge-shaped fixed plate 203 corresponding to each vertical long groove, so that each guide piece can be correspondingly embedded in the vertical long groove on the wedge-shaped movable plate 202, and then the wedge-shaped movable plate 202 can repeatedly move vertically under the guidance of each guide piece. When the wedge-shaped movable plate 202 moves to the highest point or the lowest point, each guide piece is preferably located at the lowest point and the highest point of the corresponding vertical long groove. Further preferably, a guide piece is provided at the bottom of the wedge-shaped movable plate 202 as follows: Figure 4 The cam 201 shown in the figure is provided with a vibration motor 204 corresponding to the cam 201, which controls the rotation of the cam 201 through a chain 205, and then controls the cam 201 to lift or lower the wedge-shaped movable plate 202, so as to realize the reciprocating motion of the wedge-shaped movable plate 202 in the vertical direction.
[0048] By setting the wedge-shaped vibration component 2, when multiple bamboo strips are stored in the feed hopper 1, one end of the bamboo strips abuts against the end surface of the first baffle 102, and the other end is placed in the top notch of the wedge-shaped vibration component 2, and then through the reciprocating vertical movement of the wedge-shaped moving plate 202, the multiple bamboo strips in the feed hopper 1 can be evenly arranged, so that each bamboo strip is in a horizontal state when entering the rectangular gap, and the above arrangement process will not destroy the structure of the bamboo strips, and can ensure the stable feeding of the bamboo strips. Moreover, by setting the wedge-shaped vibration component 2, a large number of bamboo strips can be stacked in the feed hopper 1 at the same time, avoiding frequent loading of the feed hopper 1 during the bamboo strip feeding process.
[0049] Further preferably, a feeding hopper 5 is provided on the side of the wedge-shaped vibration component 2 facing away from the feed hopper 1, which includes a hopper 501 with a "U-shaped" or "V-shaped" cross-section and arranged at a certain inclination angle, and a bracket 502 arranged at the bottom of the hopper 501, and the hopper 501 is supported by the bracket 502; further, the end of the hopper 501 with a lower vertical height is directly opposite to the top notch of the wedge-shaped vibration component 2, and the vertical height of the end of the hopper 1 on this side is not lower than the top of the wedge-shaped vibration component 2, so that the bamboo strips material in the hopper 501 can be continuously fed into the feed hopper 1, avoiding continuous manual feeding during the bamboo strips feeding process, saving labor costs, and ensuring the stability of bamboo strips feeding.
[0050] Further preferably, in the preferred embodiment, a sensor is respectively provided at the tail end of the bamboo strip feeder and the front end of the weaving machine. By sensing the ends of the bamboo strips through the two sensors, the length of the bamboo strips can be detected accordingly. At the same time, a limiter is provided on the weaving machine to control whether the weaving machine is working, and then the sensor and the limiter are linked for control. When the length of the bamboo strips meets the normal requirements, the sensor does not link the limiter, and the weaving machine performs the weaving action normally; when the length of the bamboo strips is too long or too short, the sensor links the limiter, so that the weaving machine does not move or moves in the opposite direction, and the bamboo strips with unqualified length do not enter the weaving machine but directly enter the waste hopper.
[0051] The bamboo strips feeder in the present invention takes into account the characteristics of bamboo strips themselves, such as high toughness, easy breakage and low rigidity. By correspondingly arranging a feed hopper, a wedge-shaped vibration component, a transmission component and a vacuum adsorption component, the bamboo strips can be accurately and stably adsorbed on a transmission belt and accurately transmitted along the length direction, thereby achieving accurate matching between the bamboo strips and the roller, reducing the breakage and damage of the bamboo strips during the feeding process, reducing the breakage rate of raw materials, saving the preparation cost of bamboo winding products, and thus avoiding manual cleaning during the bamboo strips feeding process, saving the labor cost during the bamboo strips feeding process, reducing possible mechanical failures of the bamboo strips feeder, ensuring the continuity and stability of the bamboo strips feeding, and having good application prospects and promotion value.
[0052] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bamboo strip feeding machine, characterized in that: It includes a feed hopper, a conveying component, a vacuum adsorption component and a wedge-shaped vibration component; wherein, The feed hopper comprises a feeding inclined plate, a first baffle and a second baffle which are correspondingly spliced into a "wedge-shaped structure"; the two baffles are arranged vertically, the feeding inclined plate is inclinedly arranged, and its plate surface forms an acute angle with the plate surface of the second baffle, and the second baffle and the feeding inclined plate are respectively connected to the first baffle with side edges, and a wedge-shaped cavity with a top opening and a wide top and a narrow bottom is formed between the feeding inclined plate and the second baffle, so that the bamboo strips to be fed can be correspondingly accommodated in the wedge-shaped cavity after one end thereof abuts against the first baffle; and a rectangular slit of a certain width is formed between the bottom of the second baffle and the bottom of the feeding inclined plate, and the width of the rectangular slit is not less than the width of the bamboo strips, so that the bamboo strips horizontally placed along the length direction of the rectangular slit can fall from the rectangular slit; The conveying assembly is arranged below the feed hopper, and comprises a conveying belt that can move along the length direction of the rectangular slit, a plurality of adsorption holes are arranged at intervals in the middle of the conveying belt along the length direction thereof, and the rectangular slit is always aligned with the plurality of adsorption holes on the conveying belt below it, and the vertical distance between the top surface of the conveying belt and the rectangular slit is between the thickness of a single bamboo strip and the sum of the thickness of two bamboo strips stacked horizontally; The vacuum adsorption assembly is arranged corresponding to the adsorption holes, and includes a vacuum chamber arranged directly below the conveyor belt and a vacuum generating device arranged corresponding to the vacuum chamber; a suction slit is opened on the top of the vacuum chamber along the length direction of the rectangular slit, and the suction slit is directly opposite to the multiple adsorption holes on the conveyor belt; the vacuum generating device can evacuate the vacuum chamber; The wedge-shaped vibration component is correspondingly arranged on a side of the wedge-shaped cavity away from the first baffle, and includes a wedge-shaped fixed plate and a wedge-shaped movable plate arranged vertically; the wedge-shaped fixed plate faces the wedge-shaped cavity with its end face, and the wedge-shaped movable plate is movably arranged on one end face of the wedge-shaped fixed plate and can reciprocate vertically, and the tops of the wedge-shaped fixed plate and the wedge-shaped movable plate are respectively provided with wedge-shaped notches corresponding to the wedge-shaped cavity, namely, a first notch and a second notch, and the two wedge-shaped notches can be flush when the wedge-shaped movable plate is at the lowest point, and the first notch is aligned with the wedge-shaped cavity in the horizontal direction; the bottoms of the first notch and the second notch are respectively provided with rectangular grooves of a certain depth corresponding to the rectangular slit, namely, a first rectangular groove and a second rectangular groove, so that one end of the bamboo strips falling on the conveyor belt can fall into the two rectangular grooves correspondingly, and the two rectangular grooves are flush when the wedge-shaped movable plate is at the lowest point, and the bottom height of the second rectangular groove is not higher than the height of the rectangular slit when the wedge-shaped movable plate is at the highest point; and A cam is provided at the bottom of the wedge-shaped movable plate, which is matched with the bottom of the wedge-shaped movable plate, and the wedge-shaped movable plate can be lifted up or lowered correspondingly by the rotation of the cam, so as to realize the vertical reciprocating motion of the wedge-shaped movable plate; Then, the bamboo strips horizontally placed along the length direction of the rectangular slit in the feed hopper can fall horizontally onto the conveyor belt, and the vacuum generating device can adsorb the bamboo strips above the conveyor belt through a plurality of adsorption holes, so that the feeding of a single bamboo strip can be achieved through the corresponding movement of the conveyor belt.
2. The bamboo strip feeder according to claim 1, wherein: A feeding hopper is arranged on the side of the wedge-shaped vibration component away from the feed hopper, which includes a hopper with a "U-shaped" or "V-shaped" cross-section and a bracket arranged below the hopper. The bracket is used to support the hopper, and the hopper is arranged at a certain inclined angle, with its lower end facing the two wedge-shaped notches and the wedge-shaped cavity, so that the bamboo strips in the hopper can be continuously fed into the feed hopper.
3. The bamboo strip feeder according to claim 1, wherein: A roller is arranged at the front end of the conveyor belt along the moving direction, which includes two rollers arranged vertically opposite to each other, the circumferential surfaces of the two rollers are arranged opposite to each other, and the distance between the two rollers is not greater than the thickness of the bamboo strips, so that the front end of the bamboo strips on the conveyor belt can be horizontally extended between the two rollers, and the two rollers can rotate relatively to clamp and transport the bamboo strips extended between the two rollers.
4. The bamboo strips feeder according to any one of claims 1 to 3, wherein: The plurality of adsorption holes are arranged at equal intervals along the length direction of the conveyor belt, and the size of the adsorption holes along the width direction of the conveyor belt is not greater than the width of the bamboo strips.
5. The bamboo strips feeder according to any one of claims 1 to 3, wherein: The adsorption hole is a circular hole, an elliptical hole, or a waist-shaped hole.
6. The bamboo strip feeder according to any one of claims 1 to 3, wherein: The vacuum generating device is a vacuum pump, and a frequency converter is provided corresponding to the vacuum pump. The frequency converter is electrically connected to the vacuum pump to control the frequency and pressure of vacuuming in the vacuum chamber by the vacuum pump.
7. The bamboo strip feeder according to claim 3, wherein: The circumferential surfaces of the two rollers are flexible rolling surfaces with a certain deformation capability, so as to reduce the squeezing of the bamboo strips between the two rollers.
8. The bamboo strip feeder according to any one of claims 1 to 3 and 7, wherein: The first baffle is in a triangular structure, and its two side edges are correspondingly connected to the loading inclined plate and the second baffle, and the first baffle and the second baffle are respectively arranged in the vertical direction.
Citation Information
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