A fixing device for butt welding of vertical rails of a flat mobile stereo garage

By designing a fixing device including adjustment locking plate, connecting plate, track adjustment plate and threaded connecting plate, the problem of difficult to ensure track installation and welding accuracy in fully automatic plane moving three-dimensional garage is solved, and high-precision track docking is achieved and welding reduces the risk of high-altitude operations and improves installation efficiency.

CN110181215BActive Publication Date: 2024-12-13CHINA RAILWAY 11TH BUREAU GRP SIXTH ENG CO LTD +1
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Patent Information

Application Number
CN201910504036.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-12
Publication Date
2024-12-13
Estimated Expiration
2039-06-12

AI Technical Summary

Technical Problem

In fully automatic plane moving three-dimensional garages, the installation and welding accuracy of lift tracks is difficult to ensure, especially in high altitude environments, which lead to safety hazards and low installation efficiency.

Method used

Design a fixing device including adjustment locking plate, connecting plate, track adjustment plate and threaded connecting plate. Through precision machining and high-strength connection, ensure the verticality and parallelism of track docking, reduce human error and working strength, and improve installation efficiency.

Benefits of technology

High-precision track butt and welding are achieved, which reduces the risk of high-altitude operations, improves installation efficiency and welding quality, and ensures the safe operation of the elevator.

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Abstract

The name of the present invention is a fixing device for butt welding of vertical tracks of a flat mobile stereo garage. It belongs to the technical field of mechanical installation equipment. It mainly solves the problem that it is difficult to ensure the butt welding accuracy and gap quality when the upper and lower tracks are butt welded. Its main features are: it includes an adjustment locking plate, a connecting plate, a track adjustment plate and a threaded connecting plate; one end of the connecting plate is provided with a through groove along the center line; the two sides of the through groove are fixedly connected to the track adjustment plate through threaded connecting plates, and the other end of the connecting plate is fixedly connected to the adjustment locking plate; the inner side surface of the adjustment locking plate relative to the threaded connecting plate is perpendicular to the connecting plate, and the connecting plate is parallel to the inner side surface of the relative track adjustment plate; the adjustment locking threaded holes are reserved on the adjustment locking plate and the track adjustment plate. The present invention can accurately and effectively meet the high standard requirements of welding, reduce human errors in high-altitude installation, reduce the intensity of work on site and improve installation efficiency, while reducing the danger of high-altitude operations.
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Description

Technical Field

[0001] The invention belongs to the technical field of mechanical installation equipment, and in particular relates to a fixing device capable of ensuring the docking installation and welding accuracy of vertical tracks of a plane movable stereo garage. Background Art

[0002] With the deepening of reform and opening up, the rapid development of China's economy, and the rapid increase in urban car capacity, the construction of parking lots has to expand underground and in the air. Domestic fully automatic flat mobile stereo garages are gradually becoming popular. Flat mobile garages use elevators to transport vehicles to designated parking floors or entrance and exit floors. Stereo garage elevators have the characteristics of heavy loads, more than 7 tons, and high speed, so the elevator running track has high-precision requirements, especially on-site welding of track joints and flatness are particularly critical to prevent safety problems when the elevator is running vertically at high speed.

[0003] Existing elevator tracks are mostly T-shaped steel. However, for intelligent stereo garages, the elevator tracks need to be redesigned based on their service life and safety considerations, which requires ensuring the accuracy of track installation and welding.

[0004] In order to reduce garage costs, improve land utilization and take the construction location of the garage into comprehensive consideration, the fully automatic flat mobile multi-story parking garage is generally built with 6 floors or more (above ground or underground). It is difficult to achieve mechanical processing, product transportation and equipment installation of a single track, so the track is cut into several sections (each section is 5.5 meters to 7 meters) to facilitate processing, transportation and on-site material stacking. During installation, the upper and lower tracks will be butt-jointed. In order to ensure the accuracy of the upper and lower tracks after installation and the reliable welding of the butt gap with minimal deformation, this butt welding fixture was invented. Summary of the invention

[0005] The purpose of the present invention is to provide a fixing device for ensuring the docking installation and welding accuracy of the vertical rails of a flat mobile stereo garage in view of the above-mentioned shortcomings.

[0006] The technical solution of the present invention is: a fixing device for butt welding of vertical tracks of a flat mobile stereo garage, characterized in that: it includes an adjusting locking plate, a connecting plate, a track adjusting plate and a threaded connecting plate; wherein the connecting plate is a flat plate, and one end of which is provided with a through groove along the center line direction; one end of the connecting plates on both sides of the through groove is fixedly connected to the track adjusting plate through threaded connecting plates, respectively, and the other end of the connecting plate is fixedly connected to the adjusting locking plate; the inner side surface of the adjusting locking plate relative to the threaded connecting plate is perpendicular to the connecting plate, and the connecting plate is parallel to the inner side surface of the relative track adjusting plate; the adjusting locking plate and the track adjusting plate are provided with adjusting locking threaded holes for fixing the butt welding track.

[0007] A reinforcing plate is attached between the connecting plate and the threaded connecting plate described in the technical solution of the present invention.

[0008] The adjusting locking plate described in the technical solution of the present invention is in the shape of a rectangular block and is welded and assembled on the connecting plate; the track adjusting plate and the threaded connecting plate are both in the shape of rectangular blocks, the track adjusting plate and the threaded connecting plate are welded and assembled, and the threaded connecting plate is assembled on the connecting plate through threads.

[0009] The connecting plate described in the technical solution of the present invention is provided with an adjusting locking threaded hole whose hole direction is perpendicular to the connecting plate; the adjusting locking threaded hole on the adjusting locking plate is parallel to the connecting plate; the adjusting locking threaded hole on the track adjusting plate is perpendicular to the connecting plate.

[0010] The inner wall of the through slot described in the technical solution of the present invention is cut into inclined surfaces symmetrically up and down; the ends of the threaded connecting plate and the track adjustment plate close to the through slot are both provided with inclined surfaces, and the inclined surfaces are coplanar with the inner walls of the adjacent through slots.

[0011] The technical solution of the present invention has two M20 adjustment and locking threaded holes symmetrically reserved on the connecting plate near the adjustment and locking plate; the adjustment and locking plate has four M20 adjustment and locking threaded holes symmetrically reserved side by side; and the track adjustment plate has two M20 adjustment and locking threaded holes symmetrically reserved.

[0012] The reinforcing plate described in the technical solution of the present invention is welded and fixed between the connecting plate and the threaded connecting plate.

[0013] The parallelism between the adjusting locking plate and the threaded connecting plate described in the technical solution of the present invention is within ±0.01; the parallelism between the connecting plate and the relative track adjusting plate is within ±0.01.

[0014] The present invention can accurately and effectively meet high welding standards, reduce human errors in high-altitude installation, reduce on-site work intensity and improve installation efficiency, while reducing the danger of high-altitude operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a top view of the fixing device of the present invention.

[0016] Figure 2 It is a cross-sectional view of the fixing device of the present invention.

[0017] Figure 3 It is a front view of the fixing device of the present invention.

[0018] Markings in the figure: 1. Adjustment locking plate; 2. Connecting plate; 3. Track adjustment plate; 4. Reinforcement plate; 5. Threaded connecting plate; 6. Hexagon socket bolt. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings.

[0020] The position of the upper and lower docking rails is adjusted by tightening the bolts to ensure that the verticality of the rail joints remains consistent from top to bottom and from left to right. In addition, the rails are prevented from being misaligned during welding and deformation of the rail docking welds is prevented.

[0021] Figure 1 , Figure 2 In the figure, the fixing device for butt welding of vertical tracks of a flat mobile stereo garage includes an adjustment locking plate 1, a connecting plate 2, a track adjustment plate 3, a reinforcement plate 4 and a threaded connecting plate 5. Among them, the connecting plate 2 is a metal flat plate with trapezoidal grooves symmetrically opened on both sides, one end is a plane, and the other end has a through groove opened along the center line direction. The inner wall of the through groove is symmetrically cut into inclined planes, and its cross section is an isosceles trapezoid. The ends of the connecting plate 2 on both sides of the through groove are fixedly connected to the track adjustment plate 3 through the threaded connecting plate 5, and the other end of the connecting plate 2 is fixedly connected to the adjustment locking plate 1. The track adjustment plate 3 and the threaded connecting plate 5 are both rectangular blocks made of metal. The track adjustment plate 3 is welded and assembled with the threaded connecting plate 5, and the threaded connecting plate 5 is assembled and fixed on the connecting plate 2 through a high-strength screw. Two M20 adjustment locking threaded holes are symmetrically reserved on the track adjustment plate 3, and the hole direction of the adjustment locking threaded holes is perpendicular to the connecting plate 2. The adjusting locking plate 1 is a rectangular block, welded and assembled on the connecting plate 2. Four M20 adjusting locking threaded holes are reserved side by side and symmetrically on the adjusting locking plate 1, and the holes are parallel to the connecting plate 2. Two M20 adjusting locking threaded holes are reserved symmetrically on the connecting plate 2 near the adjusting locking plate 1, and the holes are perpendicular to the connecting plate 2. The reinforcing plate 4 is welded and fixed between the connecting plate 2 and the threaded connecting plate 5. The ends of the threaded connecting plate 5 and the track adjustment plate 3 near the through groove are both provided with inclined tables, and the inclined tables are coplanar with the inner walls of the adjacent through grooves. The inner side surface of the adjusting locking plate 1 relative to the threaded connecting plate 5 is perpendicular to the connecting plate 2, and the parallelism of the adjusting locking plate 1 and the threaded connecting plate 5 is ±0.01. The connecting plate 2 is parallel to the inner side surface of the relative track adjustment plate 3, and the parallelism of the connecting plate 2 and the relative track adjustment plate 3 is ±0.01.

[0022] The adjustment locking plate 1, the connection plate 2, the track adjustment plate 3, the reinforcement plate 4 and the threaded connection plate 5 are all machined to ensure the flatness, roughness and parallelism of the plane. The adjustment locking plate 1 is welded with the connection plate 2, the connection plate 2 and the threaded connection plate 5 are connected by high-strength hexagon socket bolts and then fixed by welding through the reinforcement plate ④, and the threaded connection plate 5 is fixed by welding with the track adjustment plate 3. After the production is completed, the parallelism of the adjustment locking plate 1 and the threaded connection plate 5 is guaranteed to be within ±0.01, and the parallelism of the connection plate 2 and the track adjustment plate 3 is guaranteed to be within ±0.01. This ensures that it can be put into use with guaranteed quality and quantity.

[0023] The M20 adjustment locking threaded holes on the adjustment locking plate 1, the connecting plate 2 and the track adjustment plate 3 are used to adjust the track.

[0024] The adjustment locking plate 1 is fastened to the track square tube with high-strength screws, the connecting plate 2 is fastened to the track square tube with high-strength screws, and the track adjustment plate 3 is fastened to the running track surface with high-strength screws. By adjusting the screws on the adjustment locking plate 1, the connecting plate 2 and the track adjustment plate 3, the front, back, left, and right positions of the upper and lower tracks can be adjusted and tightened during welding to prevent displacement after welding.

[0025] During welding, the fixed rails are first spot welded, and then continuous welding is achieved at the rail joints through the through-slot gap welding method of the present invention, thereby ensuring quality.

Claims

1. A fixing device for butt welding of vertical rails of a flat mobile stereo garage, characterized in that: The invention comprises an adjusting locking plate (1), a connecting plate (2), a track adjusting plate (3) and a threaded connecting plate (5); wherein the connecting plate (2) is a flat plate and has a through groove at one end along the center line direction; one end of the connecting plates (2) on both sides of the through groove is fixedly connected to the track adjusting plate (3) through the threaded connecting plates (5), and the other end of the connecting plate (2) is fixedly connected to the adjusting locking plate (1); the inner side surfaces of the adjusting locking plate (1) and the threaded connecting plate (5) facing each other are perpendicular to the connecting plate (2), and the inner side surfaces of the connecting plate (2) and the corresponding track adjusting plate (3) are parallel; the adjusting locking plate (1) and the track adjusting plate (3) are reserved with adjusting locking threaded holes for fixing the butt-welded track; the adjusting locking plate (1) is a rectangular block and is welded and assembled on the connecting plate (2); the track adjusting plate (3) and the threaded connecting plate (5) are both rectangular blocks, and the track adjusting plate (3) and the threaded connecting plate (5) are fixedly connected to each other through the threaded connecting plates (5) and the threaded connecting plates (5); The threaded connecting plate (5) is assembled by welding, and the threaded connecting plate (5) is assembled on the connecting plate (2) by threading; the connecting plate (2) is reserved with an adjusting locking threaded hole whose hole direction is perpendicular to the connecting plate (2); the adjusting locking threaded hole on the adjusting locking plate (1) is parallel to the connecting plate (2); the adjusting locking threaded hole on the track adjusting plate (3) is perpendicular to the connecting plate (2); the inner wall of the through groove is cut into inclined surfaces symmetrically from top to bottom; the ends of the threaded connecting plate (5) and the track adjusting plate (3) close to the through groove are both provided with inclined tables, and the inclined tables are coplanar with the inner walls of the adjacent through grooves; the connecting plate (2) is symmetrically reserved with two M20 adjusting locking threaded holes close to the adjusting locking plate (1); the adjusting locking plate (1) is symmetrically reserved with four M20 adjusting locking threaded holes; and the track adjusting plate (3) is symmetrically reserved with two M20 adjusting locking threaded holes.

2. A fixing device for butt welding of vertical rails of a planar mobile stereo garage according to claim 1, characterized in that: A reinforcing plate (4) is attached between the connecting plate (2) and the threaded connecting plate (5).

3. A fixing device for butt welding of vertical rails of a planar movable stereo garage according to claim 2, characterized in that: The reinforcing plate (4) is welded and fixed between the connecting plate (2) and the threaded connecting plate (5).

4. A fixing device for butt welding of vertical rails of a planar movable stereo garage according to claim 1 or 2, characterized in that: The parallelism between the adjusting locking plate (1) and the threaded connecting plate (5) is within ±0.01; the parallelism between the connecting plate (2) and the corresponding track adjusting plate (3) is within ±0.01.

Citation Information

Patent Citations

  • Fixing device for butt welding of vertical rails of planar mobile stereo garage

    CN210731455U