Automatic wonton forming machine

Abstract

The invention discloses an automatic wonton forming machine, comprising an automatic stuffing machine, a left-side continuous push rod device, a right-side continuous push rod device, a pneumatic lower pressure plate, a servo flipping mechanism one, a servo conveyor two and a spider hand boxing mechanism, wherein an opening at the upper end of the automatic stuffing machine and the servo conveyor one, and a plurality of tooling models are arranged at the upper ends of the servo conveyor one and the servo conveyor two, and fixed tracks are arranged at the upper and lower sides of the servo conveyor one, respectively, and the left-side continuous push rod device and the right-side continuous push rod device slide along the fixed tracks respectively, and the push rods of the left-side continuous push rod device and the right-side continuous push rod device are located at both sides of the tooling model. The invention processes wontons through the wonton forming machine, reduces manual operation procedures, ensures quality, frees people from a heavy and boring working environment, and improves work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of automatic production of instant frozen food, in particular to an automatic wonton forming machine. Background Art

[0002] After the wontons are automatically stuffed, they need to go through two processes to be formed, which are almost all done manually. The number of people required is large, the labor intensity is high, and the quality cannot be well controlled, which reduces the work efficiency. Summary of the invention

[0003] The object of the present invention is to provide an automatic wonton forming machine to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic wonton forming machine, comprising an automatic stuffing machine, a left-side continuous push rod device, a right-side continuous push rod device, a pneumatic lower pressure plate, a servo flipping mechanism 1, a servo conveyor 2 and a spider hand boxing mechanism, the opening at the upper end of the automatic stuffing machine and the servo conveyor 1, a plurality of tooling models are arranged on the upper ends of the servo conveyor 1 and the servo conveyor 2, fixed tracks are arranged on the upper and lower sides of the servo conveyor 1, the left-side continuous push rod device and the right-side continuous push rod device slide along the fixed tracks respectively, the push rods of the left-side continuous push rod device and the right-side continuous push rod device are located on both sides of the tooling model, and the push rods of the right-side continuous push rod device are located on both sides of the tooling model. A pneumatic pressing plate is connected to one side of the push rod of the continuous push rod equipment, and the pneumatic pressing plate is located at the upper end of the tooling model. The other end of the servo conveyor one is connected to the conveyor line two on the servo conveyor two. A servo flipping mechanism one is arranged at the connection between the servo conveyor one and the servo conveyor two. The servo flipping mechanism one drives the wontons on the servo conveyor one to flip to the servo conveyor two. The upper end of the servo conveyor two is connected to the servo conveyor three, and a servo flipping mechanism two is arranged at the connection between the servo conveyor two and the servo conveyor three. The servo flipping mechanism two drives the wontons on the servo conveyor two to flip to the servo conveyor three. The upper end of the servo conveyor three extends to the inside of the spider hand boxing mechanism.

[0005] Preferably, guide rails are respectively arranged on both sides of the conveyor line 2 on the servo conveyor 2, and a forming pressure plate is arranged in the middle position above the conveyor line 2. A forming pressure wheel is arranged across the upper end of the conveyor line 2, and the forming pressure wheel is located on the side of the conveyor line 2 close to the servo conveyor 3.

[0006] Preferably, the distance between the guide rails on both sides decreases successively from the servo flipping mechanism 1 to the servo flipping mechanism 2.

[0007] Preferably, a cylinder pusher is installed on one side of the servo conveyor three located inside the spider hand boxing mechanism, and a plastic tray is provided on the other side of the servo conveyor three corresponding to the cylinder pusher.

[0008] Compared with the prior art, the beneficial effects of the present invention are: the wontons are processed by the wonton forming machine, the manual operation process is reduced, the quality is guaranteed, people are freed from the heavy and boring working environment, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0010] Figure 2 It is a structural schematic diagram of the forming press plate of the present invention;

[0011] Figure 3 It is a left side view of the structure of the servo conveyor 2 of the present invention;

[0012] Figure 4 It is the structural schematic diagram of the servo conveyor three of the present invention.

[0013] In the figure: 1. Automatic encapsulating machine; 2. Servo conveyor 1; 3. Continuous push rod device on the left; 4. Continuous push rod device on the right; 5. Pneumatic lower pressure plate; 6. Servo flip mechanism 1; 7. Servo conveyor 2; 8. Fixed track; 9. Servo flip mechanism 2; 10. Guide rail; 11. Servo conveyor 3; 12. Forming pressure wheel; 13. Forming pressure plate; 14. Spider hand box packing; 15. Cylinder pusher; 16. Plastic tray. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0016] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0017] See also Figure 1-4 The present invention provides a technical solution: an automatic wonton forming machine, comprising an automatic stuffing machine 1, a left continuous push rod device 3, a right continuous push rod device 4, a pneumatic lower pressure plate 5, a servo flipping mechanism 6, a servo conveyor 2 7 and a spider hand boxing mechanism 14, the opening at the upper end of the automatic stuffing machine 1 and the servo conveyor 2, the servo conveyor 2 and the servo conveyor 2 7 are provided with a plurality of tooling models at the upper and lower ends of the servo conveyor 2, the servo conveyor 2 is respectively provided with fixed rails 8, the left continuous push rod device 3 and the right continuous push rod device 4 slide along the fixed rails 8 respectively, the push rods of the left continuous push rod device 3 and the right continuous push rod device 4 are located on both sides of the tooling model, and the right continuous push rod device A pneumatic pressing plate 5 is connected to one side of the push rod of 4, and the pneumatic pressing plate 5 is located at the upper end of the tooling model. The other end of the servo conveyor 2 is connected to the conveyor line 2 on the servo conveyor 2 7. A servo flipping mechanism 1 is provided at the connection between the servo conveyor 1 2 and the servo conveyor 2 7. The servo flipping mechanism 1 6 drives the wontons on the servo conveyor 2 to flip to the servo conveyor 2 7. The upper end of the servo conveyor 2 7 is connected to the servo conveyor 3 11, and a servo flipping mechanism 2 9 is provided at the connection between the servo conveyor 2 7 and the servo conveyor 3 11. The servo flipping mechanism 2 9 drives the wontons on the servo conveyor 2 7 to flip to the servo conveyor 3 11. The upper end of the servo conveyor 3 11 extends to the inside of the spider hand boxing mechanism 14.

[0018] Furthermore, guide rails 10 are respectively arranged on both sides of the conveyor line 2 on the servo conveyor 2 7, and a forming pressure plate 13 is arranged in the middle position above the conveyor line 2. A forming pressure wheel 12 is arranged across the upper end of the conveyor line 2, and the forming pressure wheel 12 is located on the side of the conveyor line 2 close to the servo conveyor 3 11.

[0019] Furthermore, the distance between the guide rails 10 on both sides decreases successively from the servo flipping mechanism 1 6 to the servo flipping mechanism 2 9 .

[0020] Furthermore, a cylinder pusher 15 is installed on one side of the servo conveyor 3 11 located inside the spider hand boxing mechanism 14, and a plastic support 16 is provided on the other side of the servo conveyor 3 11 corresponding to the cylinder pusher 15.

[0021] Working principle:

[0022] The stuffing is completed by the TF-24A fully automatic rotary automatic stuffing machine 1. The automatic stuffing machine 1 is a well-known technology in this field, and its structure is not specifically introduced here. The wontons are blown into the tooling model on the conveyor line 1 on the servo conveyor 2 by air blowing through the pneumatic device arranged inside the automatic stuffing machine 1 at the outlet (the gas passes through a high-precision filter before reaching the air nozzle to ensure the cleanliness of the air source). The conveyor line 1, the conveyor line 2 and the conveyor line 3 are composed of a belt with a baffle (the belt material is food grade), an aluminum alloy bracket, a driving shaft and a passive shaft, and are driven by a servo motor;

[0023] Each wonton enters a tooling model and is transported by a servo conveyor 2. The wonton is folded and formed by the left continuous push rod device 3 and the right continuous push rod device 4 arranged at the upper and lower ends. The left continuous push rod device 3 and the right continuous push rod device 4 slide along the fixed track 8 (the continuous push rod device is driven by a motor chain, and a push rod is installed on the chain. The lateral movement trajectory of the push rod moves along the S-shaped fixed track 8). The push rod of the left continuous push rod device 3 starts to push the wonton. After it reaches one side of the push rod of the right continuous push rod device 4,

[0024] The pneumatic lower pressing plate 5 on one side of the push rod of the right continuous push rod device 4 begins to turn down. The pneumatic lower pressing plate 5 is a pneumatic flipping pressing plate. The pneumatic flipping pressing plate belongs to the common technology in this field, and its structure is not disclosed in detail here. The pneumatic lower pressing plate 5 begins to turn down, pressing down the wonton, and pushing the two sides of the wonton to fold the edges by moving the push rod. The push rods on both sides run synchronously, and the push rods on both sides push the two sides of the wonton to fold the edges on both sides;

[0025] The folded wontons are transferred along the servo conveyor 1 2 to one side of the servo conveyor 2 7;

[0026] The wontons on the upper end of the servo conveyor 2 are flipped 180° by the servo flip mechanism 6 (the servo flip mechanism 1 is composed of an axis with two toolings driven by a servo motor). After the wontons with folded edges enter the tooling of the servo flip mechanism 6, the servo motor is started, and the flip tooling rotates to send the wontons into the next servo conveyor 2 7 tooling. After flipping, the folded edges of the wontons face downwards.

[0027] The wontons are transported along the servo conveyor 2 7. When the wontons move along the conveyor line 2, the distance between the guide rails 10 on both sides is continuously reduced. During the movement of the wontons, the guide rails 10 squeeze and fold the two sides of the wontons, and then pass through the forming pressing wheel 12 straddling the servo conveyor 2 7. A forming pressing plate 13 is provided in the middle position of the conveyor line 2. The forming pressing plate 13 presses the wontons (to prevent the position from changing during the forming process). The forming pressing wheel 12 is located at the tail end of the conveyor line 2 and squeezes the upper end of the wontons (the forming pressing wheel 12 is a patterned roller, and the forming pressing wheel 12 is driven to rotate by a motor). The forming pressing wheel 12 squeezes the upper end of the wonton, and its main function is to squeeze the two folded edges together to shape the wontons; and the rotation speed of the forming pressing wheel 12 is synchronized with the speed of the servo conveyor 2 7 below;

[0028] After being formed, the wontons are flipped over onto the servo conveyor three 11 by the servo flipping mechanism two 9. The servo flipping mechanism two 9 has the same principle as the servo flipping mechanism one 6. The wontons are transmitted along the conveyor line three by the servo conveyor three 11. The wontons on the conveyor line three are pushed to move by installing the cylinder pusher 15 and pushed into the plastic tray 16. The cylinder pusher 15 pushes 3 wontons into the plastic tray 16 each time. Each time the cylinder pusher 15 moves, the conveyor belt moves forward once, and the action is cyclically executed to put the wontons into the plastic tray 16.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wonton automatic forming machine, characterized by: The invention comprises an automatic stuffing encrusting machine (1), a left continuous push rod device (3), a right continuous push rod device (4), a pneumatic pressing plate (5), a servo flipping mechanism (1) (6), a servo conveyor (2) (7) and a spider hand boxing mechanism (14). The opening at the upper end of the automatic stuffing encrusting machine (1) is provided with a servo conveyor (1) (2). The upper ends of the servo conveyor (2) and the servo conveyor (7) are provided with a plurality of tooling models. The upper and lower sides of the servo conveyor (2) are respectively provided with fixed rails (8). The left continuous push rod device (3) and the right continuous push rod device (4) slide along the fixed rails (8) respectively. The push rods of the left continuous push rod device (3) and the right continuous push rod device (4) are located on both sides of the tooling model. One side of the push rod of the right continuous push rod device (4) is connected with a pneumatic pressing plate (5). The pneumatic pressing plate (5) is located at the upper end of the tooling model. The other end of the servo conveyor 1 (2) is connected to the conveyor line 2 on the servo conveyor 2 (7). A servo flipping mechanism 1 (6) is provided at the connection between the servo conveyor 1 (2) and the servo conveyor 2 (7). The servo flipping mechanism 1 (6) drives the wontons on the servo conveyor 1 (2) to flip onto the servo conveyor 2 (7). The upper end of the servo conveyor 2 (7) is connected to the servo conveyor 3 (11). A servo flipping mechanism 2 (9) is provided at the connection between the servo conveyor 2 (7) and the servo conveyor 3 (11). The servo flipping mechanism 2 (9) drives the wontons on the servo conveyor 2 (7) to flip onto the servo conveyor 3 (11). The upper end of the servo conveyor 3 (11) extends into the spider hand boxing mechanism (14).

2. The automatic wonton forming machine according to claim 1, characterized in that: Guide rails (10) are respectively arranged on both sides of the conveyor line 2 on the servo conveyor 2 (7), and a forming pressure plate (13) is arranged in the middle position above the conveyor line 2. A forming pressure wheel (12) is arranged across the upper end of the conveyor line 2, and the forming pressure wheel (12) is located on the side of the conveyor line 2 close to the servo conveyor 3 (11).

3. The automatic wonton forming machine according to claim 2, characterized in that: The distance between the guide rails (10) located on both sides decreases successively from the servo flipping mechanism 1 (6) to the servo flipping mechanism 2 (9).

4. The automatic wonton forming machine according to claim 1, characterized in that: A cylinder pusher (15) is installed on one side of the servo conveyor three (11) located inside the spider hand box loading mechanism (14), and a plastic support (16) is provided on the other side of the servo conveyor three (11) corresponding to the cylinder pusher (15).

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