Fireworks propellant filling machine

By designing a fully automated fireworks launching medicine canning machine, the safety hazards, low efficiency and dust pollution caused by manual operation in fireworks and firecrackers are solved, and an efficient, safe and environmentally friendly production process is achieved, and product quality and workers' health are improved. .

CN111649628BActive Publication Date: 2024-12-31LIU YANG SHI HUA GUAN CHU KOU HUA PAO YOU XIAN GONG SI
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Patent Information

Application Number
CN202010661896.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-10
Publication Date
2024-12-31
Estimated Expiration
2040-07-10

AI Technical Summary

Technical Problem

During the production process of fireworks and firecrackers, there are safety hazards, low efficiency, high labor intensity, dust pollution and large site occupation caused by manual operation, which affects product quality and workers' health.

Method used

A fireworks launching medicine cans are designed, using a fully automated charging system, including a quantitative charging device and a conveyor device, using hydraulic or pneumatic power sources to achieve human-machine isolation, reduce explosion hazards, and pass through belt conveyors and induction probes. Ensure accurate positioning of the charge, combining the scraping device and the cleaning mechanism to avoid dust dissipation.

Benefits of technology

It realizes high-efficiency automated charging, reduces workers' labor intensity, ensures the stability of product quality, eliminates dust pollution and explosion hazards, saves site, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fireworks propellant can loading machine, comprising a frame, a quantitative charging device mounted on the frame, and a conveying device, wherein the quantitative charging device comprises a hopper and a panel, a quantitative plate, and a bottom plate which are superimposed and installed from top to bottom, wherein the panel is mounted on the lower side of the bottom outlet of the hopper, the bottom plate is provided with a bottom plate through hole corresponding to the charging hole of the fireworks tube on the conveying device, the quantitative plate is provided with a quantitative hole corresponding to the bottom plate through hole, the panel is provided with a panel through hole corresponding to the quantitative hole, and the quantitative plate is slidably connected between the panel and the bottom plate to alternately connect the bottom plate through hole and the panel through hole. The invention adopts fully automatic charging, has high charging efficiency, realizes great labor saving, eliminates the heavy labor intensity of workers, and can ensure stable and excellent product quality at the same time.
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Description

Technical Field

[0001] The invention belongs to the field of fireworks and firecrackers production machinery, and in particular relates to a fireworks propellant powder filling machine. Background Art

[0002] At present, the production method of fireworks and firecrackers is labor-intensive and also a dangerous operation that is flammable and explosive. Currently, most of the operating procedures remain in the primitive traditional manual operation method. The process equipment is very simple, inefficient, and has poor safety performance. Production accidents occur frequently and life and property cannot be guaranteed.

[0003] In the specific fireworks manufacturing process, workers in the propellant charging process manually load the propellant into a quantitative mold, and then manually load the propellant in the mold into the inner tube of the fireworks before transferring to other processes. The main problems are as follows:

[0004] 1. The entire process is done manually, which not only leads to unstable quality, but also uncontrollable safety process due to the special environment on site, posing great safety risks.

[0005] 2. The charging efficiency is low and the labor intensity of workers is high. The existing manual single-workbench operation method involves a lot of physical handling. As physical strength decreases, the charging effect will also decrease, thus affecting product quality.

[0006] 3. There are a large number of gunpowder dust particles on site, which seriously endanger human health. At the same time, a large amount of dust also pollutes the environment.

[0007] 4. Due to the ventilation and heat dissipation requirements of fireworks and firecrackers manufacturing, the existing process layout occupies a large area. Summary of the invention

[0008] The technical problem to be solved by the present invention is to provide a fireworks propellant filling machine which can realize human-machine isolation, anti-static, high efficiency, safety and environmental protection.

[0009] To achieve the above-mentioned purpose, the present invention discloses a fireworks propellant can filling machine, comprising a frame and a quantitative charging device and a conveying device installed on the frame, the quantitative charging device comprising a hopper and a panel, a quantitative plate and a bottom plate installed in a stacked manner from top to bottom, the panel being installed on the lower side of the bottom outlet of the hopper, the bottom plate being provided with bottom plate through holes corresponding to the charging holes of the fireworks tube on the conveying device, the quantitative plate being provided with quantitative holes corresponding to the bottom plate through holes, the panel being provided with panel through holes corresponding to the quantitative holes, and the quantitative plate being slidably connected between the panel and the bottom plate to alternately connect the bottom plate through holes and the panel through holes.

[0010] Furthermore, a material guide cavity is provided on one side of the base plate, a panel material guide groove having one end connected with the material guide cavity and arranged between the panel through holes is provided on the surface of the panel opposite to the quantitative plate, a quantitative plate material guide groove having one end connected with the material guide cavity and arranged between the quantitative holes is provided on the surface of the quantitative plate opposite to the base plate, a discharge air pipe joint is provided on one side of the quantitative plate located at the material guide cavity, and a discharge port is provided on the other end, an air guide channel and a material guide air pipe joint which are interconnected are provided on the other side of the base plate, and the air guide channel is connected with the panel material guide groove and the other end of the quantitative plate material guide groove.

[0011] Furthermore, a bottom plate vertical material guide groove is provided on the sliding surface of the bottom plate and the two side surfaces of the quantitative plate, and the bottom plate vertical material guide groove is connected with the quantitative plate material guide groove.

[0012] Furthermore, a scraper device is installed on the hopper, and the scraper device includes a scraper installed in the hopper and a scraper reciprocating drive mechanism for driving the scraper to reciprocate above the panel.

[0013] Furthermore, the scraper reciprocating drive mechanism includes a scraper drive cylinder and a scraper guide rod, the scraper guide rod passes through the hopper and is slidably connected with the hopper, the scraper is fixed to the scraper guide rod, and the scraper drive cylinder drives the scraper guide rod to reciprocate.

[0014] Furthermore, the conveying device is a belt conveyor arranged under the base plate, and fireworks tube sensing probes and fireworks tube limiting mechanisms are arranged on both sides of the belt conveyor. The fireworks tube limiting mechanism includes a limiting telescopic driving component and a limiting plate installed at the telescopic end of the limiting telescopic driving component.

[0015] Furthermore, a positioning reference baffle is provided on one side of the belt conveyor, and a positioning telescopic driving member is provided on the other side, and a positioning push plate for pushing the firework tube against the positioning reference baffle is provided at the telescopic end of the positioning telescopic driving member.

[0016] Furthermore, it also includes a conveying guide rod for guiding the conveying of the firework tube, and the conveying guide rod is installed on both sides of the belt conveyor in a manner in which the relative position is continuously adjustable.

[0017] Furthermore, a belt medicine cleaning mechanism is provided at the output end of the belt conveyor, and the belt medicine cleaning mechanism includes a medicine cleaning brush and a medicine guiding groove. The medicine cleaning brush is arranged in contact with the conveying belt on the lower side of the belt conveyor, and the medicine guiding groove is installed below the medicine cleaning brush.

[0018] Furthermore, it also includes a driving motor and a remote transmission shaft, the driving motor is arranged in isolation, and the remote transmission shaft is connected to the driving roller of the belt conveyor.

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] The present invention adopts fully automatic charging, has high efficiency in launching and charging, realizes great labor-saving, eliminates the heavy labor intensity of workers, and can ensure stable and excellent product quality; at the same time, the present invention realizes the separation of man and machine, and adopts hydraulic pressure or air pressure as the execution power source at the work site, further eliminating the explosion hazard caused by electricity use; further, it greatly saves space, avoids the dust emission of gunpowder raw materials in each process, and fully meets the requirements of environmental protection.

[0021] The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0023] Figure 1 It is a first isometric schematic diagram of a fireworks propellant filling machine disclosed in a preferred embodiment of the present invention (hiding the quantitative plate driving cylinder);

[0024] Figure 2 It is a schematic diagram of the front view of a fireworks propellant filling machine disclosed in a preferred embodiment of the present invention;

[0025] Figure 3 It is a second isometric schematic diagram of the fireworks propellant charge filling machine disclosed in the preferred embodiment of the present invention (hiding the quantitative charging device);

[0026] Figure 4 It is an axonometric diagram of the assembly of the panel, the quantitative plate and the base plate disclosed in the preferred embodiment of the present invention;

[0027] Figure 5 It is an axonometric diagram of the assembly of the quantitative plate and the base plate disclosed in the preferred embodiment of the present invention;

[0028] Figure 6 It is an assembly isometric diagram of the base plate disclosed in the preferred embodiment of the present invention;

[0029] Figure 7 It is a front view schematic diagram of a quantitative plate disclosed in a preferred embodiment of the present invention;

[0030] Figure 8 It is an axonometric schematic diagram of a panel disclosed in a preferred embodiment of the present invention.

[0031] Legend:

[0032] 1. Frame; 2. Quantitative loading device; 3. Hopper; 4. Panel; 5. Quantitative plate; 6. Bottom plate; 7. Firework tube; 8. Bottom plate through hole; 9. Quantitative hole; 10. Panel through hole; 11. Material guide cavity; 12. Panel material guide slot; 13. Quantitative plate material guide slot; 14. Discharge air pipe joint; 15. Discharge port; 16. Air guide channel; 17. Material guide air pipe joint; 18. Bottom plate vertical material guide slot; 19. Scraper; 20. Scraper drive cylinder; 2 1. Scraper guide rod; 22. Belt conveyor; 23. Firework tube induction probe; 24. Limit telescopic drive member; 25. Limit plate; 26. Positioning reference baffle; 27. Positioning telescopic drive member; 28. Positioning push plate; 29. ​​Conveying guide rod; 30. Medicine cleaning brush; 31. Medicine guide trough; 32. Conveying belt; 33. Drive motor; 34. Remote transmission shaft; 35. Active roller; 36. Tuning fork sensor; 37. Quantitative plate drive cylinder. DETAILED DESCRIPTION

[0033] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0034] like Figure 1-Figure 8As shown, the present invention discloses a fireworks propellant canning machine, comprising a frame 1, a quantitative charging device 2 installed on the frame 1, and a conveying device. The frame 1 is grounded, the quantitative charging device 2 is detachably installed by bolts, the conveying device is a belt conveyor 22 arranged under a bottom plate 6, the belt conveyor 22 conveys a fireworks tube 7 to the bottom of the quantitative charging device 2 to load stuff, the fireworks tube 7 in this embodiment is a square column structure with parallel sides, the quantitative charging device 2 comprises a hopper 3 and a panel 4, a quantitative plate 5 and a bottom plate 6 which are sequentially stacked and installed from top to bottom, a tuning fork sensor 36 for detecting the amount of propellant is installed in the hopper 3, the quantitative plate 5, the quantitative plate 5 and the bottom plate 6 are made of antistatic plastic plates, the panel 4 is installed at the lower side of the bottom outlet of the hopper 3, the propellant in the hopper 3 will fall onto the panel 4 under the action of gravity, the bottom plate 6 is provided with a bottom plate through hole 8 corresponding to the charge hole of the fireworks tube 7 on the conveying device, the quantitative plate 5 is provided with a quantitative hole 9 corresponding to the bottom plate through hole 8, the panel 4 The panel through hole 10 corresponding to the quantitative hole 9 is provided on the top, and the quantitative plate 5 is slidably connected between the panel 4 and the bottom plate 6 to alternately connect the bottom plate through hole 8 and the panel through hole 10. The panel through hole 10 and the bottom plate through hole 8 are staggered. Specifically, the quantitative plate 5 is driven to extend and retract by the quantitative plate driving cylinder 37. When the piston rod of the quantitative plate driving cylinder 37 is extended, the panel through hole 10 and the quantitative hole 9 are aligned, and the upper end of the bottom plate through hole 8 is closed by the lower side of the quantitative hole 9, so that the medicine in the hopper 3 enters the quantitative hole 9. Then, the piston rod of the quantitative plate driving cylinder 37 retracts, the bottom plate through hole 8 is aligned with the quantitative hole 9, and the upper end of the quantitative hole 9 is closed by the lower side of the panel 4, and the propellant in the panel through hole 10 cannot fall. At this time, the propellant in the quantitative hole 9 falls and enters the charging hole of the firework tube 7 through the bottom plate through hole 8, thereby realizing the quantitative charging of the firework tube 7, wherein the inner diameters of the quantitative hole 9, the panel through hole 10 and the bottom plate through hole 8 are controlled to be smaller than the inner diameter of the charging hole on the firework tube 7 to prevent the propellant from escaping.

[0035] In this embodiment, in order to quickly transfer the propellant on the opposite surfaces of the panel 4 and the quantitative plate 5, and the quantitative plate 5 and the bottom plate 6, and thereby prevent the repeated extrusion and friction of the propellant on the opposite surfaces of the panel 4 and the quantitative plate 5, and the quantitative plate 5 and the bottom plate 6, a material guide cavity 11 is provided on one side of the bottom plate 6, and a panel material guide groove 12 having one end connected to the material guide cavity 11 and arranged between the panel through holes 10 is provided on the surface opposite to the panel 4 and the quantitative plate 5, and a quantitative plate material guide groove 13 having one end connected to the material guide cavity 11 and arranged between the quantitative holes 9 is provided on the surface opposite to the quantitative plate 5 and the bottom plate 6. The quantitative plate 5 is located at one end of the material guide cavity 11. A discharge air pipe joint 14 is provided on one side of the bottom plate 6, and a discharge port 15 is provided on the other end. An air guide channel 16 and a feed guide air pipe joint 17 are provided on the other side of the bottom plate 6, and the air guide channel 16 is connected to the other end of the panel feed guide groove 12 and the quantitative plate feed guide groove 13, so that the propellant on the opposite sides of the panel 4 and the quantitative plate 5, and the quantitative plate 5 and the bottom plate 6 can quickly fall into the panel feed guide groove 12 and the quantitative plate feed guide groove 13, and further blow compressed air through the feed guide air pipe joint 17, and then blow it into the feed guide cavity 11, and blow it out of the discharge port 15 through the discharge air pipe joint 14 to be further collected by the quantitative charging device 2. Furthermore, a bottom plate vertical feed guide groove 18 is provided on the sliding surface of the bottom plate 6 and the two sides of the quantitative plate 5, and the bottom plate vertical feed guide groove 18 is connected to the quantitative plate feed guide groove 13, so as to further ensure the rapid transfer of the propellant on the sliding surface on both sides of the quantitative plate 5 to the feed guide cavity 11.

[0036] In this embodiment, in order to ensure that the propellant in the hopper 3 can be evenly distributed to each panel through-hole 10, a scraper device is also installed on the hopper 3. The scraper device includes a scraper 19 installed in the hopper 3 and a scraper reciprocating drive mechanism that drives the scraper 19 to reciprocate above the panel. Specifically, the scraper reciprocating drive mechanism includes a scraper drive cylinder 20 and a scraper guide rod 21. The scraper guide rod 21 penetrates the hopper 3 and is slidably connected with the hopper 3. The scraper 19 is fixed to the scraper guide rod 21. The scraper drive cylinder 20 drives the scraper guide rod 21 to reciprocate, thereby driving the scraper 19 to reciprocate in the hopper 3, thereby evenly distributing the propellant to the panel through-hole 10.

[0037] In this embodiment, fireworks tube sensing probes 23 and fireworks tube limiting mechanisms are provided on both sides of the belt conveyor 22. The fireworks tube sensing probes 23 can be proximity switches or infrared sensing probes. The fireworks tube limiting mechanisms include limiting telescopic drive components 24 and limiting plates 25 installed at the telescopic ends of the limiting telescopic drive components 24 (in this embodiment, unless otherwise specified, the telescopic drive components are all driven by air pressure to avoid the generation of electric sparks as much as possible). When the fireworks tube 7 moves to the bottom of the bottom plate 6 and is sensed by the fireworks tube sensing probes 23, the limiting telescopic drive components 24 are controlled to move, and then the limiting plates 25 are used to block the front of the movement direction of the fireworks tube 7, thereby facilitating the sliding of the quantitative plate 5 for unloading in the next step.

[0038] In this embodiment, in order to enable the side of the firework tube 7 to abut against the limit plate 25, the limit plates 25 on both sides need to maintain a gap with the firework tube 7 when running to the limit position. In order to ensure the lateral positioning accuracy of the firework tube 7, a positioning reference baffle 26 is provided on one side of the belt conveyor 22, and a positioning reference surface is provided on the positioning reference baffle 26. A positioning telescopic driving member 27 is provided on the other side of the belt conveyor 22. The telescopic end of the positioning telescopic driving member 27 is provided with a positioning push plate 28 for pushing the firework tube 7 to abut against the positioning reference baffle 26. When the firework tube 7 is limited longitudinally (along the conveying defense line of the firework tube 7) by the limit plate 25, the positioning telescopic driving member 27 drives the positioning push plate 28 to move, thereby driving the firework tube 7 to abut against the positioning reference baffle 26 for precise positioning.

[0039] In this embodiment, in order to realize the conveying guidance of the firework tube 7 and prevent the firework tube 7 from falling from the belt conveyor 22, a conveying guide rod 29 for conveying and guiding the firework tube 7 is also included. The conveying guide rod 29 is a round rod or a round tube. The conveying guide rod 29 is installed on both sides of the belt conveyor 22 in a manner in which the relative position is continuously adjustable. The continuous adjustment of the position can be achieved by nuts and screws, which will not be repeated here, so that firework tubes 7 of different sizes can be guided.

[0040] In this embodiment, in order to facilitate the timely cleaning of the propellant scattered and fallen on the belt conveyor 22, a belt medicine cleaning mechanism is provided at the output end of the belt conveyor 22. The belt medicine cleaning mechanism includes a medicine cleaning brush 30 and a medicine guiding groove 31. The medicine cleaning brush 30 is arranged in contact with the conveying belt 32 on the lower side of the belt conveyor 22, so as to brush off the medicine on the conveying belt 32. The medicine guiding groove 31 is installed below the medicine cleaning brush 30 for receiving and transferring the propellant brushed off.

[0041] In this embodiment, a driving motor 33 and a remote transmission shaft 34 are also included. In order to prevent electrical interference of the driving motor 33 and achieve the purpose of explosion-proof, the driving motor 33 is isolated and the remote transmission shaft 34 is connected to the driving roller 35 of the belt conveyor 22.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fireworks propellant filling machine, characterized in that: The invention comprises a frame (1), a quantitative charging device (2) mounted on the frame (1), and a conveying device, wherein the frame (1) is grounded, the quantitative charging device (2) comprises a hopper (3) and a panel (4), a quantitative plate (5), and a bottom plate (6) which are stacked and mounted from top to bottom, the panel (4) being mounted on the lower side of the bottom outlet of the hopper (3), the bottom plate (6) being provided with a bottom plate through hole (8) corresponding to the charge hole of a fireworks tube (7) on the conveying device, the quantitative plate (5) being provided with a quantitative hole (9) corresponding to the bottom plate through hole (8), the panel (4) being provided with a panel through hole (10) corresponding to the quantitative hole (9), the quantitative plate (5) being slidably connected between the panel (4) and the bottom plate (6) to alternately connect the bottom plate through hole (8) and the panel through hole (10); a material guide cavity (11) is provided on one side of the bottom plate (6), the panel (4) and the quantitative plate ( A panel material guide groove (12) is provided on a surface opposite to the bottom plate (5), one end of which is in communication with the material guide cavity (11) and is arranged between the panel through holes (10); a quantitative plate material guide groove (13) is provided on a surface opposite to the bottom plate (6), one end of which is in communication with the material guide cavity (11) and is arranged between the quantitative holes (9); a discharge air pipe joint (14) is provided on one side of the quantitative plate (5) located at the material guide cavity (11), and a discharge air pipe joint (14) is provided on the other end of the quantitative plate (5). The bottom plate (6) has a discharge port (15), and the other side of the bottom plate (6) is provided with an air guide channel (16) and an air guide pipe joint (17) which are interconnected, and the air guide channel (16) is respectively connected with the other end of the panel guide groove (12) and the quantitative plate guide groove (13); the bottom plate vertical guide groove (18) is provided on the sliding surface of the two sides of the bottom plate (6) and the quantitative plate (5), and the bottom plate vertical guide groove (18) is connected with the quantitative plate guide groove (13).

2. The fireworks propellant filling machine according to claim 1, characterized in that: The hopper (3) is also provided with a scraper device, which comprises a scraper (19) installed in the hopper (3) and a scraper reciprocating drive mechanism for driving the scraper (19) to reciprocate above the panel (4).

3. The fireworks propellant filling machine according to claim 2, characterized in that: The scraper reciprocating drive mechanism comprises a scraper drive cylinder (20) and a scraper guide rod (21), wherein the scraper guide rod (21) passes through the hopper (3) and is in sliding connection with the hopper (3), the scraper (19) is fixedly connected to the scraper guide rod (21), and the scraper drive cylinder (20) drives the scraper guide rod (21) to reciprocate.

4. The fireworks propellant filling machine according to claim 1, characterized in that: The conveying device is a belt conveyor (22) arranged below the bottom plate, and fireworks tube sensing probes (23) and fireworks tube limiting mechanisms are arranged on both sides of the belt conveyor (22), and the fireworks tube limiting mechanisms include a limiting telescopic driving member (24) and a limiting plate (25) installed at the telescopic end of the limiting telescopic driving member (24).

5. The fireworks propellant filling machine according to claim 4, characterized in that: A positioning reference baffle (26) is provided on one side of the belt conveyor (22), and a positioning telescopic driving member (27) is provided on the other side. A positioning push plate (28) is provided at the telescopic end of the positioning telescopic driving member (27) for pushing the firework tube (7) against the positioning reference baffle (26).

6. The fireworks propellant filling machine according to claim 4, characterized in that: It also comprises a conveying guide rod (29) for conveying and guiding the fireworks tube (7), wherein the conveying guide rod (29) is installed on both sides of the belt conveyor (22) in a manner in which the relative position is continuously adjustable.

7. The fireworks propellant filling machine according to claim 4, characterized in that: The output end of the belt conveyor (22) is provided with a belt medicine cleaning mechanism, and the belt medicine cleaning mechanism comprises a medicine cleaning brush (30) and a medicine guiding groove (31). The medicine cleaning brush (30) is arranged in contact with the conveying belt (32) at the lower side of the belt conveyor (22), and the medicine guiding groove (31) is installed below the medicine cleaning brush (30).

8. The fireworks propellant filling machine according to claim 4, characterized in that: It also includes a driving motor (33) and a remote transmission shaft (34), wherein the driving motor (33) is arranged in isolation, and the remote transmission shaft (34) is drivingly connected to a driving roller (35) of the belt conveyor (22).