Automatic feeding and dumping centrifugal dryer

By setting up an automated conveying and feeding device on the centrifugal dryer and using the flip drive mechanism to achieve automated operation, the problems of high labor intensity and low production efficiency caused by manual operation of the existing centrifugal dryer are solved, and efficient and safe automated production is achieved.

CN111964362BActive Publication Date: 2025-01-03DONGGUAN KEWEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202010776383.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-04
Publication Date
2025-01-03
Estimated Expiration
2040-08-04

AI Technical Summary

Technical Problem

The existing centrifugal dryers require manual operation of loading and unloading, resulting in high labor intensity, low safety and low production efficiency, making it difficult to adapt to large-scale production.

Method used

An automatic feeding and feeding centrifugal dryer is designed. By setting a material tray conveying device on the first side of the centrifugal dryer, a material pouring device on the second side, and a material discharge conveying device on the third side, and a material discharge conveying device on the third side, using flip The drive mechanism realizes automatic loading, drying and unloading, and the entire process does not require manual operation.

Benefits of technology

It realizes fully automated production, reduces labor intensity, improves production safety and efficiency, and is suitable for large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic feeding and unloading centrifugal dryer, comprising a centrifugal dryer, a frame, a flipping drive mechanism, a tray conveying device, an unloading device and a discharging conveying device, wherein the centrifugal dryer is pivotally connected to the frame and the pivoted central axis is horizontally arranged, the flipping drive mechanism can drive the centrifugal dryer to rotate around the central axis, the tray conveying device is arranged on the first side of the centrifugal dryer and delivers the tray to the bottom of the centrifugal dryer; the unloading device is arranged on the second side of the centrifugal dryer to unload the workpiece into the centrifugal dryer; the discharging conveying device is arranged on the third side of the centrifugal dryer to output the tray loaded with the workpiece. The automatic feeding and unloading centrifugal dryer of the present invention has the advantages of fully automated production and high production efficiency.
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Description

Technical Field

[0001] The invention relates to a centrifugal dryer, in particular to an automatic feeding and unloading centrifugal dryer. Background Art

[0002] After processing, automotive structural parts need to be cleaned and dried to prevent oxidation and rust on the surface. Centrifugal dryers are generally used to dry automotive structural parts. Specifically, the automotive structural parts are placed in the drum of the centrifugal dryer, and then the drum is driven to rotate to remove the moisture on the automotive structural parts, and hot air is introduced to dry them during the process. However, since the existing centrifugal dryers require manual operation for loading and unloading, the automotive structural parts are large in size, and are made of steel or iron, and are very heavy. Therefore, manual operation is time-consuming and labor-intensive, with high labor intensity, low safety, and low production efficiency, which is not conducive to mass production. Summary of the invention

[0003] The object of the present invention is to provide a centrifugal dryer with fully automated production and automatic feeding and unloading with high production efficiency.

[0004] In order to achieve the above-mentioned purpose, the automatic feeding and unloading centrifugal dryer provided by the present invention includes a centrifugal dryer, a frame, a flipping drive mechanism, a tray conveying device, a unloading device and a discharging conveying device, the centrifugal dryer is pivotally connected to the frame and the pivoted central axis is horizontally arranged, the flipping drive mechanism can drive the centrifugal dryer to rotate around the central axis, the tray conveying device is arranged on the first side of the centrifugal dryer and sends the tray to the bottom of the centrifugal dryer; the unloading device is arranged on the second side of the centrifugal dryer to pour the workpiece into the centrifugal dryer; the discharging conveying device is arranged on the third side of the centrifugal dryer to output the tray loaded with the workpiece.

[0005] Compared with the prior art, the present invention provides a tray conveying device on the first side of the centrifugal dryer, a dumping device on the second side of the centrifugal dryer, and a discharge conveying device on the third side of the centrifugal dryer. The tray conveying device can convey an empty tray to the bottom of the centrifugal dryer, the dumping device can automatically convey the workpiece to the top of the centrifugal dryer and dump the workpiece into the centrifugal dryer, and then the centrifugal dryer is turned over by the turning drive mechanism, and the dried workpiece can be poured onto the tray, and finally the workpiece is sent out by the discharge conveying device. Therefore, the whole process is automatic loading, automatic drying, automatic discharge and automatic unloading, realizing fully automated production, avoiding manual operation, reducing labor intensity, improving production safety, and greatly improving production efficiency, which is conducive to mass production.

[0006] Preferably, the centrifugal dryer includes a bracket, a drum, a cover, a cover opening mechanism and a heating device, the central axis of the drum is vertically pivoted to the bracket, the bracket is connected to the central axis, the cover opening mechanism is arranged on the frame and drives the cover to cover or leave the drum, and the heating device heats the inside of the drum.

[0007] Preferably, the flipping drive mechanism includes a first linear drive and a rocker arm, wherein an output end of the first linear drive is pivotally connected to one end of the rocker arm, and the other end of the rocker arm is fixed to the central axis.

[0008] Specifically, the flipping drive mechanism also includes a second linear drive and a connecting rod, one end of the connecting rod is pivoted to the central axis, the first linear drive is pivoted to the connecting rod, the second linear drive is pivoted to the frame and the output end is pivoted to the connecting rod to drive the connecting rod to rotate.

[0009] Preferably, the pouring device includes a frame, a lifting mechanism and a hopper mechanism, the hopper mechanism and the lifting mechanism are arranged on the frame, the lifting mechanism drives the hopper mechanism to rise and fall, and the hopper can pour the workpiece into the centrifugal dryer.

[0010] Specifically, the hopper mechanism includes a hopper, a door body, a door drive, a material channel and a material channel drive. The hopper is connected to the output end of the lifting mechanism, the material channel is movably connected to the outlet of the hopper, the material channel drive can drive the material channel to move, the door body is arranged at the outlet, and the door drive can drive the door body to open or close.

[0011] Preferably, the tray conveying device includes a tray rack for stacking trays, a first lifting assembly arranged below the tray rack, a second lifting assembly, a clamping assembly and a pushing assembly, the clamping assembly is arranged at the output end of the second lifting assembly to clamp the tray, the second lifting assembly is arranged at the output end of the first lifting assembly, and the pushing assembly can push out the tray located at the bottom.

[0012] Specifically, the tray conveying device also includes a first conveying roller group, and the input end of the first conveying roller group is connected to the output end of the pushing assembly.

[0013] Specifically, the discharge conveying device comprises a second conveying roller group, and an input end of the second conveying roller group is connected to an output end of the first conveying roller group.

[0014] Specifically, the discharge conveying device also includes a lifting mechanism, which is arranged at the input end of the second conveying roller group and connected to the first conveying roller group. The lifting mechanism lifts the workpiece fed by the first conveying roller group and conveys it to the second conveying roller group. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural diagram of the automatic feeding and discharging centrifugal dryer of the present invention.

[0016] Figure 2 It is a top view of the automatic feeding and discharging centrifugal dryer of the present invention.

[0017] Figure 3 It is a structural diagram of a centrifugal dryer and a turning drive mechanism of the automatic feeding and unloading centrifugal dryer of the present invention.

[0018] Figure 4 It is a structural diagram of the cover opening mechanism of the automatic feeding and unloading centrifugal dryer of the present invention.

[0019] Figure 5 It is a structural diagram of the material discharging device of the automatic feeding and discharging centrifugal dryer of the present invention.

[0020] Figure 6 It is a stereoscopic diagram of the hopper mechanism of the automatic feeding and discharging centrifugal dryer of the present invention.

[0021] Figure 7 It is a structural diagram of the bottom of the hopper mechanism of the automatic feeding and discharging centrifugal dryer of the present invention.

[0022] Figure 8 It is a structural diagram of the material tray conveying device of the automatic feeding and unloading centrifugal dryer of the present invention.

[0023] Fig. 9 It is a stereoscopic diagram of the discharging conveying device of the automatic feeding and discharging centrifugal dryer of the present invention.

[0024] Fig.10 It is a structural diagram of the lifting mechanism of the automatic feeding and unloading centrifugal dryer of the present invention. DETAILED DESCRIPTION

[0025] In order to explain the technical content, structural features and achieved effects of the present invention in detail, the following is a detailed description in conjunction with the implementation methods and the accompanying drawings.

[0026] like Figure 1 to Figure 2As shown, the automatic feeding and pouring centrifugal dryer 100 of the present invention includes a centrifugal dryer 1, a frame 2, a flipping drive mechanism 3, a tray conveying device 4, a pouring device 5 and a discharging conveying device 6. The centrifugal dryer 1 is pivotally connected to the frame 2 and the pivoted central axis 1a is horizontally arranged. The flipping drive mechanism 3 can drive the centrifugal dryer 1 to rotate around the central axis 1a. The tray conveying device 4 is arranged on the first side of the centrifugal dryer 1 and delivers the tray to the bottom of the centrifugal dryer 1; the pouring device 5 is arranged on the second side of the centrifugal dryer 1 to pour the workpiece into the centrifugal dryer 1; the discharging conveying device 6 is arranged on the third side of the centrifugal dryer 1 to output the tray loaded with the workpiece. Specifically, as follows:

[0027] See also Figure 3 and Figure 4 As shown, the centrifugal dryer 1 includes a support 11, a drum 12, a cover 13, a cover opening mechanism 14 and a heating device 15. The central axis of the drum 12 is vertically pivoted to the support 11. The upper end of the drum 12 is open. A driving motor is provided below the drum 12. The driving motor is fixed to the support 11 and the output end is connected to the central axis of the drum 12 to drive the drum 12 to rotate. The support 11 is connected to the central axis 1a. The cover opening mechanism 14 is arranged on the frame 2 and drives the cover 13 to cover or leave the drum 12. The heating device 15 can blow out hot air. Its output end is connected to the output end of the drum 12, and can blow hot air to the inside of the drum 12 and heat the workpiece inside the drum 12. The cover opening mechanism 14 includes a lifting mechanism 141 and a rotating mechanism 142. The rotating mechanism 142 is arranged at the output end of the lifting mechanism 141, and the lifting mechanism 141 is arranged on the frame 2. Specifically, the lifting mechanism 141 includes a lifting cylinder, and when the lifting cylinder is extended, the rotating mechanism 142 is lifted. The rotating mechanism 142 includes a cylinder 1421, a rack 1422, a rack 1423 and a rotating arm 1424. The rack 1422 is driven to move by the cylinder 1421, the rack 1422 drives the gear 1423 to rotate, and the gear 1423 drives the rotating arm 1424 to swing. One end of the rotating arm 424 is connected to the machine cover 13 and drives the machine cover 13 to swing, so as to approach or leave the opening of the drum 12. The machine cover 13 is provided with an opening, and the opening is connected to the output end of the heating device 15, so that when the machine cover 13 is covered on the drum 12, the inside of the drum 12 is connected to the output end of the heating device 15.

[0028] For example Figure 3As shown, the flipping drive mechanism 3 includes a first linear driver 31, a swing rod 32, a second linear driver 33 and a connecting rod 34. The output end of the first linear driver 31 is pivoted to one end of the swing rod 32, and the other end of the swing rod 32 is fixed to the central axis 1a. One end of the connecting rod 34 is pivoted to the central axis 1a, the first linear driver 31 is pivoted to the connecting rod 34, and the second linear driver 33 is pivoted to the frame 2 and the output end is pivoted to the connecting rod 34 to drive the connecting rod 34 to rotate. The first linear driver 31 and the second linear driver 33 are both cylinders or oil cylinders. By setting the first linear driver 31 and the swing rod 32, the roller 12 can be swung on a vertical plane, and then the roller 12 can be tilted, so that it can be close to the unloading device 5 to facilitate the unloading of the unloading device 5. By setting the second linear driver 33 and the connecting rod 34, the swing angle of the roller 12 on the vertical plane can be further increased, so as to achieve flipping and achieve the purpose of unloading the workpiece out of the roller 12.

[0029] like Figures 5 to 7 As shown, the pouring device 5 includes a frame 51, a lifting mechanism 52 and a hopper mechanism 53. The hopper mechanism 53 and the lifting mechanism 52 are arranged on the frame 51. The lifting mechanism 52 drives the hopper mechanism 53 to rise and fall. The hopper 531 can pour the workpiece into the centrifugal dryer 1. The lifting mechanism 52 includes a lifting motor, a pulley and a belt. The pulley is arranged in an upward and downward direction. The belt is wound around the pulley, and the lifting motor drives the pulley to rotate. The hopper mechanism 53 includes a hopper 531, a door body 532, a door drive 533, a material channel 534 and a material channel drive 535. The hopper 531 is arranged on the frame 51 to slide up and down, and the hopper 531 is connected to the output end of the lifting mechanism 52, that is, the belt, through a connecting plate. The material channel 534 is movably connected to the outlet 531a of the hopper 531, and the material channel drive 535 can drive the material channel 534 to move so as to extend the discharge channel. The door body 532 is disposed at the outlet 531a, and the door drive 533 can drive the door body 532 to open or close. Both the door drive 533 and the material channel drive 535 are cylinders.

[0030] See also Figures 8 to 10The tray conveying device 4 includes a tray rack 41 for stacking trays 200, a first lifting assembly 42 arranged below the tray rack 41, a second lifting assembly 43, a clamping assembly 44, a pushing assembly 45 and a first conveying roller group 46. The clamping assembly 44 is arranged at the output end of the second lifting assembly 43 and is located on both sides of the tray to clamp the tray 200. The clamping assembly 44 includes a clamping cylinder 441 and a clamping block 442. The output end of the clamping cylinder 441 is connected to the clamping block 442 to drive the clamping block 442 to extend and retract horizontally. The first lifting assembly 42 includes a first telescopic cylinder 421 and a first lifting plate 422. The output end of the first telescopic cylinder 421 is connected to the first lifting plate 422. The first lifting plate 422 is used to carry the second lifting assembly 43. The second lifting assembly 43 is arranged at the output end of the first lifting assembly 42. The second lifting assembly 43 includes a second telescopic cylinder 431 and a second lifting plate 432. The output end of the second telescopic cylinder 431 is connected to the second lifting plate 432. The second lifting plate 432 is used to carry the clamping assembly 44. The pushing assembly 45 can push out the material tray 200 located at the bottom. The pushing assembly 45 includes a pushing cylinder 451 and a pushing rod 452. The output end of the pushing cylinder 451 is connected to the pushing rod 452. The pushing rod 452 is located at one side of the bottom material tray. The input end of the first conveying roller group 46 is connected to the output end of the pushing assembly 45. The pushing assembly 45 can push the bottom material tray toward the first conveying roller group 46.

[0031] Please see again Figures 8 to 10The discharging conveying device 6 includes a second conveying roller set 61 and a lifting mechanism 62. The input end of the second conveying roller set 61 is connected to the output end of the first conveying roller set 46. The lifting mechanism 62 is arranged at the input end of the second conveying roller set 61 and is connected to the first conveying roller set 46. The lifting mechanism 62 lifts the workpiece fed by the first conveying roller set 46 and conveys it to the second conveying roller set 61. The lifting mechanism 62 includes a third telescopic cylinder 621 and a lifting drive 622, a lifting platform 623, a transmission chain 624 and a transmission mechanism 625. The output end of the third telescopic cylinder 621 is horizontally telescopic, and the lifting drive 622 is fixedly connected to the lower part of the lifting platform 623. The lifting drive member 622 has an inclined slot, and the output end of the third telescopic cylinder 621 is slidably disposed in the inclined slot 622a through an axle pin. When the output end of the third telescopic cylinder 621 contracts and slides to one end of the inclined slot 622a, the lifting drive member 622 is driven to descend, and vice versa. The transmission mechanism 625 drives the transmission chain 624 to run on the surface of the lifting platform 623. The running direction of the transmission chain 624 is perpendicular to the conveying direction of the first conveying roller group 46 and is in the same direction as the conveying direction of the second conveying roller group 61.

[0032] In summary and in combination with the above drawings, the working principle of the automatic feeding and discharging centrifugal dryer 100 of the present invention is described in detail as follows:

[0033] During operation, the workpiece is transported to the hopper 531 through the conveyor belt. When the hopper 531 is not fully loaded, the lifting mechanism 52 drives the hopper mechanism 53 to rise to the upper end of the drum 12. At the same time, the lifting mechanism 141 drives the cover 13 to rise away from the drum 12, and then the rotating mechanism 142 drives the cover 13 to move away from the drum 12. After that. The second linear drive 33 drives the swing rod 32 to swing, so that the drum 12 approaches and tilts toward the side of the hopper mechanism 53. At this time, the material channel drive 535 drives the material channel 534 to extend and reach the opening of the drum 12; then, the door drive 533 drives the door body 532 to open, so that the workpiece slides from the hopper 531 into the drum 12. Then, the second linear drive 33 drives the swing rod 32 to swing to reset the drum 12, and the drive motor drives the drum 12 to rotate. The heating device 15 blows hot air into the drum 12 for drying. During this process, the first telescopic cylinder 421 extends to drive the first lifting plate 422 to rise, so that the clamping assembly 44 rises to the second tray below; then the clamping cylinder 441 drives the clamping block 442 to extend and clamp the second tray below, and then the second telescopic cylinder 431 extends to drive the second lifting plate 432 to rise, so that the second tray and the trays above it rise. At this time, the push cylinder 451 starts to drive the push rod 452 to move horizontally, and the push rod 452 pushes the first tray below onto the first conveying roller group 46. The first conveying roller group 46 transports the tray to the bottom of the drum 12 and makes the tray above the lifting mechanism 62. In addition, when the tray is transported out, the tray above is the first tray below after the first lifting assembly 42 and the second lifting assembly 43 are lowered. Therefore, according to the above operation, the trays can be repeatedly transported out one by one. When the roller 12 has finished drying the workpiece, the cover opening mechanism 14 opens the cover 13, the first linear drive 31 drives the swing rod 32 to swing, and the second linear drive 33 drives the connecting rod 34 to swing, so that the roller 12 can rotate greatly, thereby reaching a flipping state, and finally the workpiece in the roller 12 falls onto the material tray. When unloading is completed, the output end of the third telescopic cylinder 621 contracts, so that the output end slides from the proximal end of the chute to the distal end. At this time, the lifting drive member 622 is forced to move upward and lift the material tray, so that the material tray leaves the first conveying roller group 46. In addition, the transmission mechanism 625 starts to drive the transmission chain 624 to run, and the transmission chain 624 drives the material tray to move to the second conveying roller group 61, and the second conveying roller group then conveys the material tray out to achieve unloading.

[0034] Compared with the prior art, the present invention provides a tray conveying device 4 on the first side of the centrifugal dryer 1, a pouring device 5 on the second side of the centrifugal dryer 1, and a discharging conveying device 66 on the third side of the centrifugal dryer 1. The tray conveying device 4 can convey an empty tray to the bottom of the centrifugal dryer 1, and the pouring device 5 can automatically convey the workpiece to the top of the centrifugal dryer 1 and pour the workpiece into the centrifugal dryer 1, and then the centrifugal dryer 1 is turned over by the turning drive mechanism 3, and the dried workpiece can be poured onto the tray, and finally the workpiece is sent out by the discharging conveying device 66. Therefore, the whole process is automatic loading, automatic drying, automatic discharging and automatic unloading, realizing fully automated production, avoiding manual operation, reducing labor intensity, improving production safety, and greatly improving production efficiency, which is conducive to mass production.

[0035] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the scope covered by the present invention.

Claims

1. An automatic feeding and discharging centrifugal dryer, characterized in that: The invention comprises a centrifugal dryer, a frame, a turning drive mechanism, a tray conveying device, a material pouring device and a discharging conveying device, wherein the centrifugal dryer is pivoted to the frame and the pivoted central axis is arranged horizontally, the centrifugal dryer comprises a bracket and a drum, the central axis of the drum is vertically pivoted to the bracket, and the bracket is connected to the central axis; the turning drive mechanism drives the centrifugal dryer to rotate around the central axis, the tray conveying device is arranged on a first side of the centrifugal dryer and delivers the tray to the bottom of the centrifugal dryer; the material pouring device is arranged on a second side of the centrifugal dryer to pour the workpiece into the centrifugal dryer; the discharging conveying device is arranged on a third side of the centrifugal dryer to output the tray loaded with the workpiece; The pouring device comprises a frame, a lifting mechanism and a hopper mechanism, wherein the hopper mechanism and the lifting mechanism are arranged on the frame, the lifting mechanism drives the hopper mechanism to rise and fall, and the hopper pours the workpiece into the centrifugal dryer; The flipping drive mechanism includes a first linear drive, a rocker arm, a second linear drive and a connecting rod, wherein the output end of the first linear drive is pivoted to one end of the rocker arm, and the other end of the rocker arm is fixed to the central axis; one end of the connecting rod is pivoted to the central axis, the first linear drive is pivoted to the connecting rod, the second linear drive is pivoted to the frame and the output end is pivoted to the connecting rod to drive the connecting rod to rotate; the first linear drive drives the rocker arm to swing and the second linear drive drives the connecting rod to swing, so that the drum rotates greatly, thereby reaching a flipping state, and finally causing the workpiece in the drum to fall onto the material tray.

2. The automatic feeding and discharging centrifugal dryer according to claim 1, characterized in that: The centrifugal dryer further comprises a machine cover, a cover opening mechanism and a heating device. The cover opening mechanism is arranged on the frame and drives the machine cover to cover or leave the drum. The heating device heats the inside of the drum.

3. The automatic feeding and discharging centrifugal dryer according to claim 1, characterized in that: The hopper mechanism includes a hopper, a door body, a door drive, a material channel and a material channel drive. The hopper is connected to the output end of the lifting mechanism, the material channel is movably connected to the outlet of the hopper, the material channel drive drives the material channel to move, the door body is arranged at the outlet, and the door drive drives the door body to open or close.

4. The automatic feeding and discharging centrifugal dryer according to claim 1, characterized in that: The tray conveying device includes a tray rack for stacking trays, a first lifting assembly arranged below the tray rack, a second lifting assembly, a clamping assembly and a pushing assembly, the clamping assembly is arranged at the output end of the second lifting assembly to clamp the tray, the second lifting assembly is arranged at the output end of the first lifting assembly, and the pushing assembly pushes out the tray located at the bottom.

5. The automatic feeding and discharging centrifugal dryer according to claim 4, characterized in that: The tray conveying device also includes a first conveying roller group, and an input end of the first conveying roller group is connected to an output end of the pushing assembly.

6. The automatic feeding and discharging centrifugal dryer according to claim 5, characterized in that: The discharging conveying device comprises a second conveying roller group, and an input end of the second conveying roller group is connected to an output end of the first conveying roller group.

7. The automatic feeding and discharging centrifugal dryer according to claim 6, characterized in that: The discharge conveying device also includes a lifting mechanism, which is arranged at the input end of the second conveying roller group and connected to the first conveying roller group. The lifting mechanism lifts the workpiece fed by the first conveying roller group and conveys it to the second conveying roller group.