New dual-purpose rectifier bridge stack

By designing a new rectifier bridge stack frame that is compatible with two packaging forms, the problems of packaging incompatibility and chip welding offset in the prior art are solved, and efficient production and cost reduction are achieved.

CN112002688BActive Publication Date: 2025-03-07HUBEI LIXIN SEMICON CO LTD
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Patent Information

Application Number
CN202010756390.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-31
Publication Date
2025-03-07
Estimated Expiration
2040-07-31

AI Technical Summary

Technical Problem

The packaging structure of the existing rectifier bridge stack is incompatible, which leads to difficulties in production and allocation, and it is easy to deflect into the screw hole during soldering, causing the risk of chip damage.

Method used

A new dual-purpose rectifier bridge stack is designed to achieve compatibility with the two packaging forms through the combination of frame and jumper, increasing the area of ​​the screw holes and the distance between the edges and corners of the chip to avoid chip offset.

Benefits of technology

Compatibility with the two packaging forms is achieved, operating efficiency and production yield rate is improved, equipment investment costs are reduced, and automated surface mount is supported.

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Abstract

A novel dual-purpose rectifier bridge stack includes a frame and a jumper. The frame includes a first frame, a second frame and a third frame. The first frame includes a horizontal first connecting piece, and a first pin extends vertically downward from the right end of the first connecting piece. The second frame and the third frame have the same structure and are symmetrically arranged below the first frame. The second frame includes a square second connecting piece, and a third chip is welded on the second connecting piece. The beneficial effects of the present invention are: the present invention realizes two shapes of a frame package at the same time, is compatible with different customer application scenarios, can be compatible with two packaging forms, can also add a heat sink, realize automatic surface mounting, save production raw materials and labor costs, improve work efficiency, improve production yield, and reduce equipment investment costs.
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Description

Technical Field

[0001] The invention relates to a novel dual-purpose rectifier bridge stack. Background Art

[0002] The existing rectifier bridge stack is generally divided into two packaging structures: one with a screw hole in the middle and one without a screw hole in the middle. These two structures are incompatible, that is, two frames must be produced for the two packaging structures, which has a certain impact on production deployment. In addition, in the existing structure, the size of the connecting piece is greatly limited, so the size of the chip is also limited. The maximum power of the rectifier generally reaches 4 amperes. After the chip is welded, the corners of the chip are relatively close to the screw holes, such as Figure 1 As shown, during the chip welding process, the corners of the chip can easily deviate into the screw holes. When bolts are inserted into the screw holes to fix them, the chip will be squeezed and damaged, causing the risk of chip failure. Summary of the invention

[0003] In order to solve the above technical deficiencies, the present invention provides a novel dual-purpose rectifier bridge stack that is compatible with two packaging forms, improves operating efficiency, increases production yield, and reduces equipment investment costs.

[0004] The present invention is achieved by the following measures:

[0005] A novel dual-purpose rectifier bridge stack comprises a frame and a jumper, wherein the frame comprises a first frame, a second frame and a third frame, wherein the first frame comprises a horizontal first connecting piece, wherein a first pin is vertically extended downward from the right end of the first connecting piece, wherein a circular arc-shaped notch is recessed upward in the middle of the first connecting piece, wherein a first chip is welded on the first connecting piece on the left side of the notch, wherein a second chip is welded on the first connecting piece on the right side of the notch, wherein the second frame and the third frame have the same structure and are symmetrically arranged below the first frame, wherein the second frame comprises a square second connecting piece, wherein a third chip is welded on the second connecting piece, wherein a third pin is welded on the second connecting piece, wherein a third pin is extended upward from ... A jumper connecting piece, a second pin extending vertically downward from the lower end of the second connecting piece, the third frame includes a square third connecting piece, a fourth chip is welded on the third connecting piece, a second jumper connecting piece extends upward from the third connecting piece, a third pin extends vertically downward from the lower end of the third connecting piece, the upper right angle of the second connecting piece and the upper left angle of the third connecting piece are both cut off to form a hypotenuse, a first jumper is welded between the first chip and the first jumper connecting piece, a second jumper is welded between the second chip and the second jumper connecting piece, a third jumper is welded together with the fourth chip and the third chip, and a fourth pin extending vertically downward is welded at the left end of the third jumper. A through hole is provided in the middle of the first connecting piece of the first frame. A 45° hypotenuse is provided at the upper right corner of the first connecting piece of the first frame. The length of the first connecting piece is 10-11mm and the width is 2.5-3mm, and the length of the second connecting piece and the third connecting piece are 3-3.5mm and the width is 2.5-3mm. The first frame, the first jumper, the second jumper, the third jumper, the second frame and the third frame form a screw hole in the middle.

[0006] The beneficial effects of the present invention are as follows: the present invention realizes two shapes of a frame package at the same time, is compatible with different customer application scenarios, is compatible with two packaging forms, and can also add a heat sink to realize automatic surface mounting, saving production raw materials and labor costs, improving operating efficiency, improving production yield, and reducing equipment investment costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 This is a schematic diagram of the existing rectifier bridge stack structure.

[0008] Figure 2 It is a structural schematic diagram of the present invention.

[0009] Figure 3 It is a schematic diagram of the framework structure of the present invention.

[0010] Among them: 1 first frame, 2 second frame, 3 third frame, 4 first chip, 5 first jumper, 6 third chip, 7 third jumper, 8 second jumper, 9 fourth chip, 10 notch, 11 second chip, 12 through hole, 13 first pin, 14 third pin, 15 second pin, 16 fourth pin, 17 first jumper connecting piece, 18 second connecting piece, 19 third connecting piece. DETAILED DESCRIPTION

[0011] The present invention is further described in detail below in conjunction with the accompanying drawings:

[0012] like Figure 2 , 3 As shown, a novel dual-purpose rectifier bridge stack includes a frame and a jumper, the frame includes a first frame 1, a second frame 2 and a third frame 3, the first frame 1 includes a horizontal first connecting piece, a first pin 13 extends vertically downward from the right end of the first connecting piece, a circular arc-shaped notch 10 is recessed upward in the middle of the first connecting piece, a first chip 4 is welded on the first connecting piece on the left side of the notch 10, and a second chip 11 is welded on the first connecting piece on the right side of the notch 10, the second frame 2 and the third frame 3 have the same structure and are symmetrically arranged below the first frame 1, the second frame 2 includes a square second connecting piece 18, a third chip 6 is welded on the second connecting piece 18, and a first jumper connecting piece extends upward from the second connecting piece 18, A second pin 15 extends vertically downward from the lower end of the second connecting piece 18, the third frame 3 includes a square third connecting piece 19, a fourth chip 9 is welded on the third connecting piece 19, a second jumper 8 connecting piece extends upward from the third connecting piece 19, a third pin 14 extends vertically downward from the lower end of the third connecting piece 19, the upper right angle of the second connecting piece 18 and the upper left angle of the third connecting piece 19 are both beveled to form a hypotenuse, a first jumper 5 is welded between the first chip 4 and the first jumper connecting piece, a second jumper 8 is welded between the second chip 11 and the second jumper 8 connecting piece, a third jumper 7 is welded together with the fourth chip 9 and the third chip 6, and a fourth pin 16 extending vertically downward is welded at the left end of the third jumper 7. A through hole 12 is provided in the middle of the first connecting piece of the first frame 1. A 45° hypotenuse is provided at the upper right corner of the first connecting piece of the first frame 1. The first connecting piece has a length of 10-11 mm and a width of 2.5-3 mm. The second connecting piece 18 and the third connecting piece 19 have a length of 3-3.5 mm and a width of 2.5-3 mm.

[0013] After welding is completed, the present invention forms a screw hole in the middle of the first frame 1, the first jumper 5, the second jumper 8, the third jumper 7, the second frame 2 and the third frame 3, wherein the notch 10, the upper right bevel of the second connecting piece 18 and the upper left bevel of the third connecting piece 19 enlarge the area of ​​the screw hole, and the corners of the chip are far away, so the corners of the chip are not easily offset into the screw hole. Two packaging structures with screw holes and without screw holes in the middle can be realized, and a heat sink can also be added to realize automated surface mounting, save production raw materials and labor costs, improve work efficiency, improve production yield, and reduce equipment investment costs.

[0014] The above is only a preferred implementation of this patent. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of this patent. These improvements and substitutions should also be regarded as the scope of protection of this patent.

Claims

1. A novel dual-purpose rectifier bridge stack, including a frame and a jumper, characterized in that: The frame includes a first frame, a second frame and a third frame, the first frame includes a horizontal first connecting piece, a first pin extends vertically downward from the right end of the first connecting piece, a circular arc-shaped notch is recessed upward in the middle of the first connecting piece, a first chip is welded on the first connecting piece on the left side of the notch, and a second chip is welded on the first connecting piece on the right side of the notch, the second frame and the third frame have the same structure and are symmetrically arranged below the first frame, the second frame includes a square second connecting piece, a third chip is welded on the second connecting piece, a first jumper connecting piece extends upward from the second connecting piece, and a second pin extends vertically downward from the lower end of the second connecting piece, the third frame includes a square third connecting piece, a fourth chip is welded on the third connecting piece, a second jumper connecting piece extends upward from the third connecting piece, and a second pin extends vertically downward from the lower end of the second connecting piece. A third pin extends vertically downward, the upper right angle of the second connecting piece and the upper left right angle of the third connecting piece are both beveled to form a hypotenuse, a first jumper is welded between the first chip and the first jumper connecting piece, a second jumper is welded between the second chip and the second jumper connecting piece, a third jumper is welded together with the fourth chip and the third chip, and a fourth pin extending vertically downward is welded at the left end of the third jumper; a through hole is provided in the middle of the first connecting piece of the first frame; a 45° hypotenuse is provided at the upper right corner of the first connecting piece of the first frame; the first connecting piece is 10-11mm long and 2.5-3mm wide, the second connecting piece and the third connecting piece are 3-3.5mm long and 2.5-3mm wide, and a screw hole is formed in the middle of the first frame, the first jumper, the second jumper, the third jumper, the second frame and the third frame.

Citation Information

Patent Citations

  • Novel dual-purpose rectifier bridge pile

    CN212967692U