Double-sided film tearing equipment
By designing a double-sided film-removing device, an automated production line and specialized components are used to automatically remove the protective film from both sides of the glass. This solves the problems of low production efficiency and low standardization caused by manual film removal, thereby improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202011055779.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-09-29
AI Technical Summary
In existing technologies, the protective film on both sides needs to be removed manually during the glass production process, resulting in low production efficiency and standardization, as well as high labor costs.
Design a double-sided film-removing device, including a cabinet, a glass transfer device, a film lifting mechanism, a film-removing device, and a glass flipping mechanism. The device removes the protective film from both sides of the glass through an automated production line, and automatically removes the protective film using a clamping assembly, a pressing assembly, and a film-removing lifting assembly.
It enables automated removal of double-sided protective film from glass, improving production efficiency and standardization, reducing manual intervention, and lowering labor costs.
Smart Images

Figure CN112046125B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automation equipment, and in particular to a double-sided film tearing device. Background Art
[0002] At present, automated equipment has been widely used in the manufacturing industry, freeing countless workers from tiring and repetitive labor. However, there are still many production equipment that have not yet achieved full automation, and some processes are still performed manually by workers.
[0003] Due to the rapid development and extensive application of glass products, the efficiency and quality requirements of glass production are getting higher and higher, and the labor cost is rising rapidly. Since the front and back surfaces of the raw glass are generally covered with a protective film, the protective film needs to be peeled off before the glass is processed. At present, workers generally tear off the protective film on the glass manually, which seriously restricts production efficiency and standardization level.
[0004] Therefore, a double-sided film tearing device is urgently needed to solve the above-mentioned technical problems. Summary of the invention
[0005] Based on the above, the purpose of the present invention is to provide a double-sided film tearing device that can automatically tear off the protective films on the front and back sides of the glass, thereby improving production efficiency and standardization level.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] Provided is a double-sided film tearing device, comprising:
[0008] A cabinet body, wherein the cabinet body is provided with a back film stripping station, a back film stripping station, a front film stripping station, a front film stripping station and a flipping station;
[0009] A glass transfer device is provided on the cabinet and is used to transfer glass between various workstations of the cabinet;
[0010] Two film-lifting mechanisms, respectively provided at the reverse film-lifting station and the front film-lifting station, for prying up one end of the protective film on the glass;
[0011] Two film-tearing devices, respectively disposed at the back-side film-tearing station and the front-side film-tearing station, for tearing the pried-up protective film off the glass; and
[0012] Two glass turning mechanisms, respectively arranged at the front film-forming station and the turning station, for turning the glass;
[0013] The film tearing device comprises a film tearing frame and a film tearing mechanism, wherein the film tearing mechanism is slidably arranged on the film tearing frame in a horizontal direction, and the film tearing mechanism comprises:
[0014] A glue-clamping component capable of clamping the tape used to bond the protective film;
[0015] A compacting assembly, mounted on the adhesive laminating assembly, for compacting the adhesive tape onto the protective film to which it is bonded; and
[0016] The film tearing lifting component is used to drive the glue sandwich component to rise and fall.
[0017] As an optional solution of the double-sided film tearing device, the film tearing mechanism also includes:
[0018] The film tearing rotating assembly is installed at the output end of the film tearing lifting assembly, and the glue clamping assembly is arranged at the output end of the film tearing rotating assembly. The film tearing rotating assembly can drive the glue clamping assembly to rotate around a horizontal axis.
[0019] As an optional solution of the double-sided film tearing device, it also includes a tape feeding device, which is arranged on the cabinet and includes:
[0020] Unwinding mounting plate;
[0021] A material unwinding drum is rotatably connected to the unwinding mounting plate, on which a tape roll is wound, and one end of the tape roll is connected to the material unwinding drum;
[0022] A take-up reel is rotatably connected to the unwinding mounting plate, the other end of the tape roll is connected to the take-up reel, and the adhesive clamping assembly can clamp the tape from the tape roll between the unwinding reel and the take-up reel;
[0023] The unwinding motor is connected to the unwinding drum for driving the unwinding drum to rotate to achieve unwinding, and is also connected to the rewinding drum for driving the unwinding drum to rotate to achieve rewinding.
[0024] As an optional solution of the double-sided film tearing device, the glass transfer device includes:
[0025] Transfer rack;
[0026] A longitudinal moving plate is slidably arranged on the transfer frame along the Y-axis direction;
[0027] A transverse moving plate is slidably disposed on the longitudinal moving plate along the X-axis direction; and
[0028] A transfer jig is installed on the transverse moving plate and is used for lifting the glass.
[0029] As an optional solution of the double-sided film tearing device, the reverse film peeling station is provided with a first positioning mechanism, and the first positioning mechanism includes:
[0030] A positioning rack, on which the glass to be coated is placed;
[0031] a transverse clamping assembly, arranged in the positioning frame, comprising a transverse clamping motor, a first transverse clamping member and a second transverse clamping member, wherein the transverse clamping motor can drive the first transverse clamping member and the second transverse clamping member to move toward each other in the X-axis direction to clamp the glass; and
[0032] The longitudinal clamping assembly is arranged in the positioning frame, and comprises a longitudinal clamping motor, a first longitudinal clamping member and a second longitudinal clamping member. The longitudinal clamping motor can drive the first longitudinal clamping member and the second longitudinal clamping member to move toward each other in the Y-axis direction to clamp the glass.
[0033] As an optional solution for the double-sided film tearing device, the cabinet is also provided with a tray loading device, and the tray loading device is provided with a tray separation station and a loading station, and the tray loading device includes:
[0034] A material feeding conveying mechanism, used for conveying the material tray along the X-axis direction; and
[0035] The tray separation mechanism is arranged at the tray separation station and is used to pull down the stacked trays at the tray separation station one by one onto the loading conveying mechanism.
[0036] As an optional solution of the double-sided film tearing device, the disc separation mechanism includes:
[0037] A tray separation assembly, capable of supporting the material trays above the material feeding conveyor mechanism, and capable of shifting the lowest material tray down to the material feeding conveyor mechanism; and
[0038] The two-stage lifting assembly can extend in the vertical direction to a first height and a second height, and can support the material tray. The first height is the height of the material tray supported by the tray assembly, and the second height is equal to the difference between the first height and the thickness of the material tray, and is higher than the height of the material tray supported by the loading conveying mechanism.
[0039] As an optional solution for the double-sided film tearing equipment, the cabinet is also provided with a tray unloading device, and the tray unloading device is provided with a unloading station and a tray stacking station, and the tray unloading device includes:
[0040] A material unloading conveying mechanism, used for conveying the material tray along the X-axis direction; and
[0041] A tray stacking mechanism is provided at the tray stacking station and is used to stack the trays delivered to the tray stacking station one by one and recover them upwards;
[0042] Under the coordinated action of the loading conveying mechanism and the unloading conveying mechanism, the material tray can be sequentially conveyed along the tray separation station, the loading station, the unloading station and the tray stacking station.
[0043] As an optional solution of the double-sided film tearing device, the stacking mechanism includes:
[0044] A support assembly capable of switching between an avoidance state that allows the tray to move vertically and a support state that supports the tray; and
[0045] The first-stage lifting assembly can drive the material tray to pass through the supporting assembly in a vertical direction.
[0046] As an optional solution of the double-sided film peeling equipment, it also includes two glass picking and unloading devices, both of which are arranged on the cabinet, one of the two glass picking and unloading devices is arranged between the reverse film peeling station and the loading station, and the other is arranged between the flipping station and the unloading station, and the glass picking and unloading device includes:
[0047] Loading and unloading rack;
[0048] A longitudinal moving frame is slidably arranged on the material taking and placing machine frame along the Y-axis direction;
[0049] A lifting frame, slidably disposed on the longitudinal moving frame along the Z-axis direction; and
[0050] The material taking and placing component is installed on the lifting frame and can lift the glass.
[0051] The beneficial effects of the present invention are:
[0052] The double-sided film peeling equipment provided by the present invention first loads the glass to the back-side film peeling station with the back side facing upward, and the film peeling mechanism pries up one end of the protective film on the back side of the glass; then the transfer device drives the glass to move to the back-side film peeling station, and the film peeling device tears off the protective film on the back side of the glass; then the transfer device drives the glass to move to the front-side film peeling station, and the glass flipping mechanism drives the glass to flip so that the front side faces upward, and another film peeling mechanism pries up one end of the protective film on the front side of the glass; then the transfer device drives the glass to move to the front-side film peeling station, and the other film peeling device tears off the protective film on the front side of the glass; then the transfer device drives the glass to move to the flipping station, and the other glass flipping mechanism drives the glass to flip so that the back side faces upward before unloading, thereby completing the double-sided film peeling process of the glass, realizing the automation of the double-sided film peeling operation of the glass, and improving the production efficiency and standardization level.
[0053] Furthermore, the working steps of the film tearing device are as follows: after the laminating component clamps the tape, it then moves to the top of the glass with the protective film attached to the surface, and the compacting component compacts the tape clamped by the laminating component onto the partially pried up protective film, so that the tape and the protective film are reliably bonded; then the film tearing lifting component drives the laminating component to rise, and the clamped tape also rises accordingly, driving the protective film to separate from the glass; then the film tearing mechanism moves to the waste storage area, and the clamping component releases the tape together with the protective film, thus completing a single film tearing operation; the above steps are executed cyclically to realize automatic and continuous film tearing operations, thereby improving production efficiency and standardization level. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0055] Figure 1 It is a schematic diagram of the overall structure of the double-sided film tearing device provided by the present invention;
[0056] Figure 2 It is a schematic diagram of the internal structure of the double-sided film tearing device provided by the present invention;
[0057] Figure 3 It is a top view of the partial structure of the double-sided film tearing device provided by the present invention;
[0058] Figure 4 It is a structural schematic diagram of the glass transfer device provided by the present invention;
[0059] Figure 5 It is a structural schematic diagram of the film-forming mechanism provided by the present invention;
[0060] Figure 6 It is a structural schematic diagram of the film tearing device provided by the present invention;
[0061] Figure 7 It is a structural schematic diagram of the film tearing mechanism provided by the present invention;
[0062] Figure 8 It is a structural schematic diagram of the glass turning mechanism provided by the present invention;
[0063] Fig. 9 It is a structural schematic diagram of the adhesive tape feeding device provided by the present invention;
[0064] Fig.10 is a structural schematic diagram of a first positioning mechanism provided by the present invention;
[0065] Fig.11 is an exploded schematic diagram of the first positioning mechanism provided by the present invention;
[0066] Fig.12 It is a schematic diagram of the cooperation between the film-lifting mechanism and the first positioning mechanism provided by the present invention;
[0067] Fig.13 It is a schematic diagram of the cooperation between the film-lifting mechanism and the second positioning mechanism provided by the present invention;
[0068] Fig.14 It is a schematic diagram of the cooperation of the film-lifting mechanism, the second positioning mechanism and the glass turning mechanism provided by the present invention;
[0069] Fig.15 It is a structural schematic diagram of the material tray loading device provided by the present invention;
[0070] Fig.16 It is a structural schematic diagram of the disc separation mechanism provided by the present invention;
[0071] Fig.17 It is a structural schematic diagram of the tray unloading device provided by the present invention;
[0072] Fig.18 It is a structural schematic diagram of the tray stacking mechanism provided by the present invention;
[0073] Fig.19 It is a structural schematic diagram of the glass loading and unloading device provided by the present invention.
[0074] In the figure:
[0075] 100, glass; 200, tape; 300, tape roll;
[0076] 1. Cabinet; 101. Film stripping station on the back; 102. Film stripping station on the back; 103. Film stripping station on the front; 104. Film stripping station on the front; 105. Turning station;
[0077] 2. Glass transfer device; 21. Transfer rack; 22. Longitudinal transfer plate; 23. Transverse transfer plate; 24. Transfer installation plate; 25. Transfer suction cup; 26. Longitudinal drive motor; 27. Transverse drive motor; 28. Transfer installation rod;
[0078] 3. Film lifting mechanism; 31. Film lifting sheet; 32. Film lifting transverse cylinder; 33. Film lifting motor; 34. Film lifting fixed frame; 35. Film lifting slide rail; 36. Film lifting slider; 37. Film lifting proximity switch; 38. Film lifting sensor; 39. Film lifting reducer;
[0079] 4. Film tearing device; 41. Film tearing frame; 42. Film tearing mechanism; 421. Glue-laminating assembly; 4211. Glue-laminating pneumatic finger; 4212. Glue-laminating fixture; 4213. Glue-laminating mounting plate; 422. Compacting assembly; 4221. Compacting cylinder; 4222. Compacting convex block; 4223. Compacting mounting block; 423. Film tearing lifting assembly; 4231. Film tearing lifting substrate; 4232. Film tearing lifting motor; 4233. Film tearing lifting slide plate; 424. Film tearing rotating assembly; 4241. Film tearing rotating motor; 4242. Rotating mounting plate; 4243. Rotating induction sheet; 4244. First rotating induction device; 4245. Second rotating induction device; 43. Air extraction pipeline; 44. Film tearing transverse driving motor;
[0080] 5. Glass flip mechanism; 51. Flip fixture; 511. Mounting tube; 512. Flip suction cup; 513. Flip air nozzle; 52. Rotating cylinder; 521. Flip control block; 53. Flip lifting motor; 54. Flip limit block; 541. Flip limit switch; 55. Flip fixing frame; 56. Flip lifting slide rail; 57. Flip lifting slider; 58. Flip lifting reducer;
[0081] 6. Tape feeding device; 61. Unwinding mounting plate; 611. Material taking-up slot; 62. Unwinding reel; 63. Rewinding reel; 64. Unwinding motor; 65. Belt roll limit plate; 66. Guide roller;
[0082] 7. First positioning mechanism; 71. Positioning frame; 711. First positioning bottom plate; 712. First positioning top plate; 713. First clamping clearance hole; 714. Positioning clearance groove; 72. Transverse clamping assembly; 721. Transverse clamping motor; 722. First transverse clamping piece; 723. Second transverse clamping piece; 724. Transverse driving pulley; 725. Transverse driven pulley; 726. Transverse synchronous belt; 73. Longitudinal clamping assembly; 731. Longitudinal clamping motor; 732, first longitudinal clamping member; 733, second longitudinal clamping member; 734, longitudinal driving pulley; 735, longitudinal driven pulley; 736, longitudinal synchronous belt; 737, longitudinal connecting plate; 741, positioning transverse slide rail; 742, positioning transverse slider; 743, positioning transverse shift sensing component; 751, positioning longitudinal slide rail; 752, positioning longitudinal slider; 753, positioning longitudinal shift sensing component; 76, positioning sensor;
[0083] 8. Second positioning mechanism; 81. Second positioning bottom plate; 82. Second positioning top plate; 821. Second clamping clearance hole; 822. Flipping clearance groove; 83. Clamping four-claw cylinder; 84. Clamping member;
[0084] 9. Material tray loading device; 911. Loading drive motor; 912. Loading synchronous pulley assembly; 92. Disk separation mechanism; 921. Disk separation assembly; 9211. First supporting plate; 9212. Sliding drive member; 9213. Toggle plate; 9214. Toggle drive member; 922. Secondary lifting assembly; 9221. First lifting cylinder; 9222. Second lifting cylinder; 9223. First lifting plate;
[0085] 10. Material tray unloading device; 1001. Unloading driving motor; 1002. Unloading synchronous pulley assembly; 1003. Tray stacking mechanism; 10031. Support assembly; 100311. Support frame; 100312. Second support plate; 10032. First-level lifting assembly; 100321. Third lifting cylinder; 100322. Second support plate;
[0086] 11. Glass loading and unloading device; 111. Loading and unloading bracket; 112. Longitudinal moving frame; 113. Lifting frame; 114. Two-way cylinder; 115. Loading and unloading lifting cylinder; 116. Loading and unloading suction cup; 117. Elastic buffer; 118. Loading and unloading longitudinal driving motor; 119. Loading and unloading lifting driving motor;
[0087] 12. Waste frame; 13. Upper cabinet; 14. Blowing unit. DETAILED DESCRIPTION
[0088] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0089] like Figure 1-Figure 18As shown, this embodiment provides a double-sided film tearing device for tearing off the protective film on both sides of the raw glass 100. The double-sided film tearing device includes a cabinet 1, a glass transfer device 2, two film removing mechanisms 3, two film tearing devices 4 and two glass flipping mechanisms 5. Among them, the cabinet 1 is provided with a back film peeling station 101, a back film tearing station 102, a front film peeling station 103, a front film tearing station 104 and a flipping station 105. The glass transfer device 2 is arranged on the cabinet 1, and is used to transfer the glass 100 between the various stations of the cabinet 1; two film peeling mechanisms 3 are respectively arranged at the back film peeling station 101 and the front film peeling station 103, and are used to pry up one end of the protective film on the glass 100; two film tearing devices 4 are respectively arranged at the back film tearing station 102 and the front film tearing station 104, and are used to tear off the pried up protective film from the glass 100; two glass flipping mechanisms 5 are respectively arranged at the front film peeling station 103 and the flipping station 105, and are used to flip the glass 100.
[0090] Specifically, the double-sided film peeling device provided in this embodiment first loads the glass 100 with the back side facing upward to the back film peeling station 101, and the film peeling mechanism 3 pries up one end of the protective film on the back side of the glass 100; then the transfer device drives the glass 100 to move to the back film peeling station 102, and the film peeling device 4 tears off the protective film on the back side of the glass 100; then the transfer device drives the glass 100 to move to the front film peeling station 103, and the glass flipping mechanism 5 drives the glass 100 to flip so that its front side faces upward, and the other film peeling mechanism 3 One end of the protective film on the front side of the glass 100 is pried up; then the transfer device drives the glass 100 to move to the front film tearing station 104, and another film tearing device 4 tears off the protective film on the front side of the glass 100; then the transfer device drives the glass 100 to move to the flipping station 105, and another glass flipping mechanism 5 drives the glass 100 to flip it to restore the state of the reverse side facing up and then unload the material, thus completing the double-sided film tearing process of the glass 100, realizing the automation of the double-sided film tearing operation of the glass 100, and improving the production efficiency and standardization level.
[0091] Optional, such as Figure 4 As shown, the glass transfer device 2 includes a transfer frame 21, a longitudinal plate 22, a transverse plate 23 and a transfer fixture. Among them, the longitudinal plate 22 is slidably arranged on the transfer frame 21 along the Y-axis direction; the transverse plate 23 is slidably arranged on the longitudinal plate 22 along the X-axis direction; the transfer fixture is installed on the transverse plate 23, and is used to lift the glass 100. Further, the glass transfer device 2 also includes a transfer longitudinal drive motor 26, which is installed on the transfer frame 21, and its output end is transmission-connected with the longitudinal plate 22, and can drive the longitudinal plate 22 to slide along the Y-axis direction; the glass transfer device 2 also includes a transfer transverse drive motor 27, which is installed on the longitudinal plate 22, and its output end is transmission-connected with the transverse plate 23, and can drive the transverse plate 23 to slide along the X-axis direction.
[0092] Optionally, the transfer jig includes a transfer mounting plate 24 and a transfer suction cup 25 mounted on the transfer mounting plate 24, and the transfer suction cup 25 is connected to an external vacuum pump through an air control component provided on the transverse plate 23. Furthermore, two groups of transfer suction cups 25 are provided on the transfer mounting plate 24, with two in a group, so that the same transfer jig can simultaneously suck up two glasses 100. In this embodiment, the transfer jig is connected to the transverse plate 23 through a transfer mounting rod 28 provided along the X-axis direction, and four transfer jigs are evenly provided on the transfer mounting rod 28 along the X-axis direction, so that the glass transfer device 2 can simultaneously lift the glass 100 from four adjacent workstations on the cabinet 1.
[0093] Optional, such as Figure 5 As shown, the film lifting mechanism 3 includes a film lifting sheet 31, a film lifting transverse displacement cylinder 32 and a film lifting lifting motor 33. The film lifting sheet 31 can extend into the gap between the glass 100 and the protective film thereon. The film lifting sheet 31 is installed at the output end of the film lifting transverse displacement cylinder 32. The film lifting transverse displacement cylinder 32 can drive the film lifting sheet 31 to move in the horizontal direction. The film lifting lifting motor 33 is used to drive the film lifting transverse displacement cylinder 32 to move up and down. Specifically, after the first positioning mechanism 7 clamps the glass 100 to be film lifted, the film lifting transverse displacement cylinder 32 drives the film lifting sheet 31 to move in the horizontal direction to insert into the gap between the glass 100 and the protective film thereon; then the film lifting lifting motor 33 drives the film lifting sheet 31 to rise, so as to drive one end of the protective film above it to tilt upward, thereby realizing the film lifting operation.
[0094] Preferably, the front end profile of the film stripping sheet 31 is set to an arc structure to avoid scratching the glass 100; and a clearance notch is provided above the front end of the film stripping sheet 31 so as to be inserted into the gap between the glass 100 and the protective film thereon. In this embodiment, two film stripping sheets 31 arranged side by side are used to strip the same glass 100.
[0095] Furthermore, the film lifting mechanism 3 also includes a film lifting fixed frame 34, a film lifting slide rail 35 and a film lifting slider 36, the film lifting motor 33 is mounted on the film lifting fixed frame 34, the film lifting slide rail 35 is arranged on the film lifting fixed frame 34 in the vertical direction, the film lifting slider 36 is slidably arranged on the film lifting slide rail 35, the film lifting transverse displacement cylinder 32 is installed on the film lifting slider 36, and the output end of the film lifting motor 33 is connected to the film lifting slider 36 through a ball screw structure. Furthermore, the output end of the film lifting motor 33 is also connected to a film lifting reducer 39, and the film lifting motor 33 is connected to the ball screw structure through the film lifting reducer 39.
[0096] Optionally, the film lifting mechanism 3 further includes a film lifting and lowering sensing component, which includes a film lifting and lowering proximity switch 37 and a film lifting and lowering sensing sheet 38. The film lifting and lowering proximity switch 37 is arranged on the film lifting fixing frame 34, and the film lifting and lowering sensing sheet 38 is arranged on the film lifting and lowering slider 36, and is arranged in coordination with the film lifting and lowering proximity switch 37. When the film lifting and lowering slider 36 moves to the extreme position, the film lifting and lowering sensing sheet 38 triggers the film lifting and lowering proximity switch 37, and the film lifting and lowering proximity switch 37 sends a signal to stop the film lifting and lowering motor 33 from rotating. In this embodiment, the film lifting and lowering proximity switch 37 adopts a photoelectric proximity switch.
[0097] Further, such as Figure 6 and Figure 7 As shown, the film-tearing device 4 includes a film-tearing frame 41 and a film-tearing mechanism 42. The film-tearing mechanism 42 is slidably arranged on the film-tearing frame 41 in the horizontal direction. The film-tearing mechanism 42 includes a glue-clamping component 421, a compacting component 422 and a film-tearing lifting component 423. Among them, the glue-clamping component 421 can clamp the adhesive tape 200 used for bonding the protective film; the compacting component 422 is installed on the glue-clamping component 421, and is used to compact the adhesive tape 200 on the protective film to which it is bonded; and the film-tearing lifting component 423 is used to drive the glue-clamping component 421 to rise and fall.
[0098] Specifically, the working steps of the film tearing device 4 are as follows: after the laminating component 421 clamps the tape 200, it then moves to the top of the glass 100 with the protective film attached to the surface, and the compacting component 422 compacts the tape 200 clamped by the laminating component 421 on the partially pried up protective film, so that the tape 200 and the protective film are reliably bonded; then the film tearing lifting component 423 drives the laminating component 421 to rise, and the clamped tape 200 also rises accordingly, driving the protective film to separate from the glass 100; then the film tearing mechanism 42 moves to the waste storage area, and the clamping component releases the tape 200 together with the protective film, thereby completing a single film tearing operation; the above steps are cyclically executed to realize automatic and continuous film tearing operations, thereby improving production efficiency and standardization level.
[0099] Furthermore, the film-tearing mechanism 42 further includes a film-tearing rotating assembly 424, which is mounted at the output end of the film-tearing lifting assembly 423, and the adhesive clamping assembly 421 is disposed at the output end of the film-tearing rotating assembly 424, and the film-tearing rotating assembly 424 can drive the adhesive clamping assembly 421 to rotate around a horizontal axis. Specifically, the film-tearing rotating assembly 424 can drive the adhesive clamping assembly 421 to rotate upward and downward by the same preset angle. To facilitate film tearing, the protective film portion on the glass 100 to be torn off can be lifted up before the film tearing operation; when the laminated component 421 moves above the glass 100 to be torn off, the film tearing rotating component 424 drives the laminated component 421 to rotate downward by a preset angle, so that the tape 200 is bonded to the lifted portion of the protective film on the glass 100; then the compacting component 422 compacts the tape 200 and the protective film; then the film tearing rotating component 424 drives the laminated component 421 to rotate upward by twice the preset angle, driving the protective film portion to be torn off the glass 100, and then the film tearing lifting component 423 drives the laminated component 421 to rise to a preset height, so that the protective film is completely detached from the glass 100.
[0100] Optionally, the film tearing lifting assembly 423 includes a film tearing lifting substrate 4231, a film tearing lifting motor 4232, a film tearing lifting slide rail and a film tearing lifting skateboard 4233. The film tearing lifting motor 4232 is installed on the film tearing lifting substrate 4231, the film tearing lifting slide rail is arranged on the film tearing lifting substrate 4231 along the vertical direction, the film tearing lifting skateboard 4233 is slidably arranged on the film tearing lifting slide rail, and the output end of the film tearing lifting motor 4232 is transmission-connected to the film tearing lifting skateboard 4233.
[0101] Optionally, the film tearing rotating assembly 424 includes a film tearing rotating motor 4241, a film tearing rotating reducer and a rotating mounting plate 4242; the film tearing rotating motor 4241 is mounted on the film tearing lifting slide plate 4233 through the rotating mounting plate 4242, the input end of the film tearing rotating reducer is connected to the output end of the film tearing rotating motor 4241, and the laminated assembly 421 is installed at the output end of the film tearing rotating reducer. Preferably, the rotating mounting plate 4242 is connected to the film tearing lifting slide plate 4233 in a vertical rotational direction to facilitate adjustment of the horizontal angle of the film tearing.
[0102] Optionally, the film-tearing rotating assembly 424 further includes a rotating sensing piece 4243, a first rotating proximity switch and a second rotating proximity switch. The rotating sensing piece 4243 is arranged on the output shaft of the film-tearing rotating reducer. One of the first rotating proximity switch and the second rotating proximity switch is arranged above the rotating sensing piece 4243, and the other is arranged below the rotating sensing piece 4243. The rotating sensing piece 4243 rotates between the first rotating proximity switch and the second rotating proximity switch as the output shaft of the film-tearing rotating reducer rotates. In this embodiment, the first rotating proximity switch is arranged above the rotating sensing piece 4243, and the second rotating proximity switch is arranged below the rotating sensing piece 4243. Specifically, when the film-tearing rotating motor 4241 drives the glue clamping assembly 421 to rotate downward to the limit position, the rotating sensing piece 4243 triggers the first rotating proximity switch, and the film-tearing rotating motor 4241 stops operating; when the film-tearing rotating motor 4241 drives the glue clamping assembly 421 to rotate upward to the limit position, the rotating sensing piece 4243 triggers the second rotating proximity switch, and the film-tearing rotating motor 4241 stops operating.
[0103] Preferably, both the first rotary proximity switch and the second rotary proximity switch are slot-shaped photoelectric proximity switches, and the slot-shaped photoelectric proximity switches are triggered when the rotating sensing sheet 4243 enters the groove in the slot-shaped photoelectric proximity switch.
[0104] Optionally, the laminating assembly 421 includes a laminating pneumatic finger 4211, a laminating jig 4212 and a laminating mounting plate 4213. The laminating pneumatic finger 4211 is installed on the output shaft of the film tearing rotary reducer through the laminating mounting plate 4213. The laminating jig 4212 includes a first part and a second part respectively arranged at two output ends of the laminating pneumatic finger 4211. The laminating pneumatic finger 4211 can drive the first part and the second part of the laminating jig 4212 to move toward each other to clamp the tape 200.
[0105] Preferably, the first and second parts of the laminated jig 4212 are both provided with anti-skid patterns on the sides facing each other. The anti-skid patterns are composed of a plurality of grooves arranged side by side to prevent the laminated jig 4212 and the tape 200 from slipping.
[0106] Optionally, the first part of the laminated jig 4212 is arranged above the second part, and the compacting assembly 422 includes a compacting cylinder 4221, a compacting protrusion 4222 and a compacting mounting block 4223. The compacting cylinder 4221 is installed on the first part of the laminated jig 4212 through the compacting mounting block 4223. The compacting protrusion 4222 is installed on the output end of the compacting cylinder 4221 and is arranged above the tape 200 clamped by the laminated assembly 421. The compacting cylinder 4221 can drive the compacting protrusion 4222 to move vertically downward to drive the tape 200 below to press against the protective film.
[0107] Preferably, the lower end of the compacting protrusion 4222 is provided with a chamfer to reduce the pressure applied by the edge of the compacting protrusion 4222 to the tape 200 and the protective film.
[0108] Optionally, the film-tearing device 4 further includes a film-tearing adsorption mechanism, which includes an air extraction pipe 43, which is connected to a film-tearing lifting slide 4233 in the film-tearing mechanism 42, one end of which is connected to an external vacuum pump, and the other end is vertically arranged downward. During the process of tearing off the protective film, the vacuum pump is started, and the lower end of the air extraction pipe 43 is adsorbed on the protective film, and the protective film is assisted in being torn off during the process of the film-tearing lifting slide 4233 rising.
[0109] Optionally, a film tearing frame 41 is provided with a film tearing transverse sliding rail arranged in a horizontal direction, a film tearing transverse sliding slider is slidably arranged on the film tearing transverse sliding rail, the film tearing mechanism 42 is installed on the film tearing transverse sliding slider, and the film tearing device 4 also includes a film tearing transverse sliding drive motor 44, which is installed on the film tearing frame 41. The film tearing transverse sliding drive motor 44 is connected to the film tearing transverse sliding slider through a ball screw structure, and can drive the film tearing transverse sliding slider to slide along the film tearing transverse sliding rail.
[0110] In this embodiment, the film tearing device 4 includes two symmetrically arranged film tearing mechanisms 42. The two film tearing mechanisms 42 are both slidably arranged on the film tearing frame 41 along the horizontal direction. The two film tearing mechanisms 42 can synchronously and independently perform film tearing operations to improve the efficiency of the film tearing operation.
[0111] Optional, such as Figure 8 As shown, the glass flipping mechanism 5 includes a flipping jig 51, a rotating cylinder 52 and a flipping lifting motor 53, wherein the flipping jig 51 is used to lift the glass 100 on the first positioning top plate 712; the rotating cylinder 52 can drive the flipping jig 51 to rotate around a horizontal axis; the flipping lifting motor 53 can drive the rotating cylinder 52 to rise and fall.
[0112] Optionally, the flip jig 51 includes a mounting tube 511, a flip suction cup 512, and a flip air nozzle 513. The mounting tube 511 is arranged in the horizontal direction; the flip suction cup 512 is arranged on the mounting tube 511 and is connected to the mounting tube 511; the flip air nozzle 513 is arranged on the mounting tube 511 and is used to connect the mounting tube 511 and an external vacuum pump. The flip jig 51 sucks the glass 100 through the flip suction cup 512. In this embodiment, two flip suction cups 512 arranged side by side are arranged on the mounting tube 511. The two flip suction cups 512 can be connected to the same glass 100 to improve the stability of the connection with the glass 100.
[0113] Optionally, the rotary cylinder 52 is further provided with a flip limit block 54 for limiting the rotation angle of the output end of the rotary cylinder 52, and the upper and lower ends of the flip limit block 54 are respectively provided with a flip limit switch 541. Specifically, a flip control block 521 is installed on the side wall of the output end of the rotary cylinder 52, and when the flip control block 521 rotates to the uppermost end or the lowermost end along with the output end of the rotary cylinder 52, it abuts against the flip limit block 54 and triggers the flip limit switch 541, and the flip limit switch 541 sends a corresponding signal to stop the rotary cylinder 52 from moving.
[0114] Further, such as Figure 8 As shown, the glass flip mechanism 5 also includes a flip fixed frame 55, a flip lifting slide rail 56 and a flip lifting slider 57, the flip lifting motor 53 is installed on the flip fixed frame 55, the flip lifting slide rail 56 is arranged on the flip fixed frame 55 in the vertical direction, the flip lifting slider 57 is slidably arranged on the flip lifting slide rail 56, the flip transverse cylinder is installed on the flip lifting slider 57, and the output end of the flip lifting motor 53 is connected to the flip lifting slider 57 through a ball screw structure. Furthermore, the output end of the flip lifting motor 53 is also connected to a flip lifting reducer 58, and the flip lifting motor 53 is connected to the ball screw structure through the flip lifting reducer 58.
[0115] Optionally, the double-sided film tearing device further includes a tape feeding device 6, such as Fig. 9 As shown, the tape feeding device 6 is arranged on the cabinet 1 , and the tape feeding device 6 includes an unwinding mounting plate 61 , a unwinding reel 62 , a receiving reel 63 and an unwinding motor 64 . Among them, the unwinding reel 62 and the taking-up reel 63 are both rotatably connected to the same mounting surface of the unwinding mounting plate 61, a tape roll 300 is wound around the unwinding reel 62, and a plurality of evenly arranged independent tapes 200 are adhered to the tape roll 300, one end of the tape roll 300 is connected to the unwinding reel 62, and the other end of the tape roll 300 is connected to the taking-up reel 63, and the clamping assembly 421 assembly can clamp the tape 200 from the tape roll 300 between the unwinding reel 62 and the taking-up reel 63; the unwinding motor 64 is transmission-connected to the unwinding reel 62, and is used to drive the unwinding reel 62 to rotate to achieve unwinding, and the unwinding motor 64 is also transmission-connected to the taking-up reel 63, and is used to drive the unwinding reel 62 to rotate to achieve rewinding.
[0116] Optionally, the unwinding motor 64 is connected to the unwinding reel 62 and the receiving reel 63 through a synchronous pulley assembly.
[0117] Optionally, a material taking clearance groove 611 is provided on the unwinding mounting plate 61, and the adhesive clamping jig 4212 passes through the material taking clearance groove 611 to clamp the adhesive tape 200. Further, both sides of the material taking clearance groove 611 are provided with a tape roll limiting plate 65, and the tape roll limiting plate 65 is arranged above the adhesive tape roll 300, and is used to limit the adhesive tape roll 300 from being pulled up when the adhesive clamping jig 4212 clamps the adhesive tape 200.
[0118] Optionally, a plurality of guide rollers 66 are further provided on the unwinding mounting plate 61 , and the guide rollers 66 are rotatably connected to the unwinding mounting plate 61 to provide position support and guidance for the unwinding of the tape roll 300 .
[0119] Optionally, the unwinding installation plate 61 is provided with two unwinding reels 62 , two receiving reels 63 and two unwinding motors 64 symmetrically arranged to allow two adhesive tape rolls 300 to be loaded simultaneously.
[0120] Optionally, two adhesive tape feeding devices 6 are also provided, and the two adhesive tape feeding devices 6 are respectively provided corresponding to the two film tearing devices 4 .
[0121] Optionally, a first positioning mechanism 7 is provided on the reverse film forming station 101, such as Fig.10 and Fig.11 As shown, the first positioning mechanism 7 includes a positioning frame 71, a transverse clamping assembly 72 and a longitudinal clamping assembly 73. The glass 100 to be coated is placed on the positioning frame 71; the transverse clamping assembly 72 is arranged in the positioning frame 71, and includes a transverse clamping motor 721, a first transverse clamping member 722 and a second transverse clamping member 723. The transverse clamping motor 721 can drive the first transverse clamping member 722 and the second transverse clamping member 723 to move toward each other in the X-axis direction to clamp the glass 100; the longitudinal clamping assembly 73 is arranged in the positioning frame 71, and includes a longitudinal clamping motor 731, a first longitudinal clamping member 732 and a second longitudinal clamping member 733. The longitudinal clamping motor 731 can drive the first longitudinal clamping member 732 and the second longitudinal clamping member 733 to move toward each other in the Y-axis direction to clamp the glass 100.
[0122] Specifically, if Fig.12As shown, the first positioning mechanism 7 on the reverse film stripping station 101 cooperates with the film stripping mechanism 3. During the reverse film stripping operation, the glass 100 to be stripped is first placed on the positioning frame 71, and then the transverse clamping motor 721 drives the first transverse clamping member 722 and the second transverse clamping member 723 to move toward each other, so that the first transverse clamping member 722 and the second transverse clamping member 723 are pressed against the side edges of the glass 100 at both ends in the X-axis direction; at the same time, the longitudinal clamping motor 731 drives the first longitudinal clamping member 732 and the second longitudinal clamping member 733 to move toward each other, so that the first longitudinal clamping member 732 and the second longitudinal clamping member 733 are pressed against the side edges of the glass 100 at both ends in the Y-axis direction, so as to clamp the glass 100 at a preset position on the horizontal plane, and only one motor is used in each direction, which saves equipment costs and makes the overall structure more compact. After the glass 100 is positioned and clamped, the film lifting mechanism 3 extends into the gap between the glass 100 and the protective film thereon and lifts up the protective film, thereby realizing automatic film lifting. Compared with manual film lifting, the production efficiency and standardization level are significantly improved.
[0123] Optionally, the positioning frame 71 includes a first positioning base plate 711 and a first positioning top plate 712, the first positioning top plate 712 is arranged above the first positioning base plate 711, the glass 100 to be filmed is placed on the first positioning top plate 712, the transverse clamping assembly 72 and the longitudinal clamping assembly 73 are both arranged between the first positioning base plate 711 and the first positioning top plate 712, and a plurality of first clamping clearance holes 713 are provided on the first positioning top plate 712, the first transverse clamping member 722, the second transverse clamping member 723, the first longitudinal clamping member 732 and the second longitudinal clamping member 733 are all partially passed upward through the first clamping clearance holes 713 and exposed to the first positioning top plate 712, so as to clamp the glass 100.
[0124] Optionally, the transverse clamping assembly 72 further includes a transverse driving pulley 724, a transverse driven pulley 725 and a transverse synchronous belt 726. The transverse driving pulley 724 is in transmission connection with the transverse clamping motor 721, the transverse driven pulley 725 is rotatably connected to the positioning frame 71, and the transverse synchronous belt 726 is tensioned on the transverse driving pulley 724 and the transverse driven pulley 725. Specifically, the first transverse clamping member 722 is fixed to the first side of the transverse synchronous belt 726 relative to the transverse driving pulley 724, and the second transverse clamping member 723 is fixed to the second side of the transverse synchronous belt 726 relative to the transverse driving pulley 724. The first side and the second side of the transverse synchronous belt 726 move in opposite directions during the transverse clamping process. When the transverse clamping motor 721 rotates forward, the first transverse clamping member 722 and the second transverse clamping member 723 move toward each other, and respectively press against the edges of the glass 100 from both sides of the glass 100 along the X-axis to clamp the glass 100; when the transverse clamping motor 721 rotates reversely, the first transverse clamping member 722 and the second transverse clamping member 723 move away from each other to move away from the side wall of the glass 100, so that the glass 100 is loosened.
[0125] Optionally, the longitudinal clamping assembly 73 further includes a longitudinal driving pulley 734, a longitudinal driven pulley 735 and a longitudinal synchronous belt 736, wherein the longitudinal driving pulley 734 is drivingly connected to the longitudinal clamping motor 731, the longitudinal driven pulley 735 is rotationally connected to the positioning frame 71, and the longitudinal synchronous belt 736 is tensioned on the longitudinal driving pulley 734 and the longitudinal driven pulley 735. Specifically, the first longitudinal clamping member 732 is fixed to a first side of the longitudinal synchronous belt 736 relative to the longitudinal driving pulley 734, and the second longitudinal clamping member 733 is fixed to a second side of the longitudinal synchronous belt 736 relative to the longitudinal driving pulley 734, and the first side and the second side of the longitudinal synchronous belt 736 move in opposite directions during the longitudinal clamping process. When the longitudinal clamping motor 731 rotates forward, the first longitudinal clamping member 732 and the second longitudinal clamping member 733 move toward each other, respectively pressing against the edges of the glass 100 from both sides of the glass 100 along the Y-axis to clamp the glass 100; when the longitudinal clamping motor 731 rotates reversely, the first longitudinal clamping member 732 and the second longitudinal clamping member 733 move away from each other to move away from the side wall of the glass 100, so that the glass 100 is loosened.
[0126] Preferably, at least two positioning stations are provided on the first positioning top plate 712, and correspondingly, at least two first transverse clamping members 722, second transverse clamping members 723, first longitudinal clamping members 732, and second longitudinal clamping members 733 are provided. In this embodiment, two positioning stations are provided on the first positioning top plate 712, and two first transverse clamping members 722, second transverse clamping members 723, first longitudinal clamping members 732, and second longitudinal clamping members 733 are provided. Driven by the transverse clamping motor 721 and the longitudinal clamping motor 731, two glasses 100 placed on the first positioning top plate 712 can be clamped simultaneously.
[0127] Preferably, the first transverse clamping member 722 and the second transverse clamping member 723 are fixedly connected to the transverse synchronous belt 726 via a clamping plate, and the upper ends of the first transverse clamping member 722 and the second transverse clamping member 723 are respectively provided with clamping cylinders, which pass through the first clamping clearance hole 713 and can abut against the side wall of the glass 100 to be filmed.
[0128] Preferably, the two first longitudinal clamping members 732 and the two second longitudinal clamping members 733 are respectively connected to the longitudinal synchronous belt 736 via a longitudinal connecting plate 737, and the longitudinal connecting plate 737 is connected to the longitudinal synchronous belt 736 via a clamping sheet. The upper ends of the first longitudinal clamping member 732 and the two second longitudinal clamping members 733 are respectively provided with clamping cylinders, which pass through the first clamping clearance hole 713 and can abut against the side wall of the glass 100 to be coated.
[0129] Optionally, a positioning transverse slide rail 741 is provided on the first positioning base plate 711 along the X-axis direction, and four positioning transverse sliders 742 are slidably provided on the positioning transverse slide rail 741, two of which are connected to the two first transverse clamping members 722 respectively, and the other two positioning transverse sliders 742 are connected to the two second transverse clamping members 723 respectively.
[0130] Preferably, the first positioning mechanism 7 further includes a positioning transverse shift sensing component 743, which includes a positioning transverse shift proximity switch and a positioning transverse shift sensing sheet, wherein the positioning transverse shift proximity switch is fixed on the first positioning base plate 711, and the positioning transverse shift sensing sheet is connected to one of the positioning transverse sliders 742. When the positioning transverse slider 742 moves to the extreme position, the positioning transverse shift sensing sheet triggers the positioning transverse shift proximity switch, and the positioning transverse shift proximity switch sends a signal to stop the transverse clamping motor 721 from rotating. In this embodiment, the positioning transverse shift proximity switch adopts a photoelectric proximity switch.
[0131] Optionally, four positioning longitudinal slide rails 751 arranged along the Y-axis direction are provided on the first positioning base plate 711, and a positioning longitudinal slider 752 is slidably provided on each positioning longitudinal slide rail 751, two of which are connected to the two first longitudinal clamping members 732 respectively, and the other two positioning longitudinal sliders 752 are connected to the two second longitudinal clamping members 733 respectively.
[0132] Preferably, the first positioning mechanism 7 further includes a positioning longitudinal shift sensing component 753, which includes a positioning longitudinal shift proximity switch and a positioning longitudinal shift sensing sheet, wherein the positioning longitudinal shift proximity switch is arranged in cooperation with the positioning longitudinal shift sensing sheet, wherein the positioning longitudinal shift proximity switch is fixed on the first positioning base plate 711, and the positioning longitudinal shift sensing sheet is connected to one of the positioning longitudinal sliders 752. When the positioning longitudinal slider 752 moves to the extreme position, the positioning longitudinal shift sensing sheet triggers the positioning longitudinal shift proximity switch, and the positioning longitudinal shift proximity switch sends a signal to stop the longitudinal clamping motor 731 from rotating. In this embodiment, the positioning longitudinal shift proximity switch adopts a photoelectric proximity switch.
[0133] Optionally, the first positioning mechanism 7 further includes a positioning sensor 76. A positioning recess 714 is provided on the first positioning top plate 712. The positioning sensor 76 is disposed in the positioning recess 714 to detect the glass 100 on the first positioning top plate 712. Preferably, the positioning sensor 76 is an infrared sensor.
[0134] Optionally, a second positioning mechanism 8 is respectively provided on the front film stripping station 103 and the flipping station 105, and the second positioning mechanism 8 includes a second positioning bottom plate 81, a second positioning top plate 82, a clamping four-claw cylinder 83 and a clamping member 84. The second positioning top plate 82 is arranged above the second positioning bottom plate 81, and the glass 100 to be film stripped is placed on the second positioning top plate 82; the clamping four-claw cylinder 83 is arranged between the second positioning bottom plate 81 and the second positioning top plate 82, and its output end can be gathered in the horizontal direction; clamping members 84 are respectively provided on at least two oppositely arranged output ends of the clamping four-claw cylinder 83, and the clamping four-claw cylinder 83 can drive the clamping member 84 to press against the glass 100 in the horizontal direction.
[0135] In this embodiment, a clamping member 84 is respectively installed on one pair of oppositely arranged output ends of the clamping four-claw cylinder 83. The two clamping members 84 move toward each other under the drive of the clamping four-claw cylinder 83 to press against the side wall of the glass 100, or move backward under the drive of the clamping four-claw cylinder 83 to loosen the glass 100.
[0136] Optionally, a plurality of second clamping clearance holes 821 are provided on the second positioning top plate 82, and a portion of the clamping member 84 passes upward through the second clamping clearance holes 821 and is exposed to the second positioning top plate 82. Specifically, the clamping member 84 includes a clamping bracket and two limiting cylinders arranged side by side on the clamping bracket, wherein the clamping bracket is connected to the output end of the clamping four-claw cylinder 83, and portions of the two limiting cylinders pass through the two second clamping clearance holes 821 and are exposed to the second positioning top plate 82, respectively, and under the drive of the clamping four-claw cylinder 83, the limiting cylinders can abut against the side wall of the glass 100.
[0137] like Fig.13As shown, the second positioning mechanism 8 cooperates with the glass flipping mechanism 5, and a flipping clearance groove 822 is also provided on the second positioning top plate 82, and the flipping fixture 51 can pass through the flipping clearance groove 822 in the vertical direction. Specifically, in the initial state, the flipping fixture 51 is arranged below the second positioning top plate 82. When the glass 100 on the second positioning top plate 82 needs to be flipped, the flipping lifting motor 53 first drives the flipping fixture 51 to rise, and the flipping fixture 51 is connected to the glass 100; then the clamping four-claw cylinder 83 first drives the clamping member 84 away from the side wall of the glass 100 to loosen the glass 100; then the flipping lifting motor 53 drives the flipping fixture 51 and the glass 100 connected thereto to continue to rise to a preset height; then the rotating cylinder 52 drives the flipping fixture 51 and the glass 100 connected thereto to rotate 180 degrees around the horizontal axis; the flipping lifting motor 53 drives the glass 100 to descend to the upper surface of the second positioning top plate 82, and the flipping fixture 51 is loosened from the glass 100, and the flipping operation of the glass 100 is completed.
[0138] Furthermore, Fig.14 As shown, at the front film stripping station 103, the film stripping mechanism 3, the second positioning mechanism 8 and the glass flipping mechanism 5 cooperate to work. When the protective film on the front of the glass 100 is stripped, the glass 100 is first transferred and the glass 100 to be stripped is placed on the second positioning mechanism 8; then the glass flipping mechanism 5 flips the glass 100; then the second positioning mechanism 8 clamps the glass 100 thereon at a preset position; after the glass 100 is positioned and clamped, the film stripping mechanism 3 extends into the gap between the glass 100 and the protective film thereon and pries up the protective film, so as to achieve film stripping on the front of the glass 100.
[0139] Optionally, a third positioning mechanism is provided on the back film tearing station 102 and the front film tearing station 104 respectively, and a four-claw cylinder is also used to clamp the glass 100 .
[0140] Optional, such as Fig.15 As shown, the cabinet 1 is also provided with a tray loading device 9, which is provided with a tray separation station and a loading station, and the tray loading device 9 includes a loading conveying mechanism and a tray separation mechanism 92. The loading conveying mechanism is used to convey the trays along the X-axis direction; the tray separation mechanism 92 is provided at the tray separation station, and is used to pull down the trays stacked at the tray separation station one by one onto the loading conveying mechanism.
[0141] Further, such as Fig.16As shown, the tray separation mechanism 92 includes a tray separation component 921 and a secondary lifting component 922. The tray separation component 921 can support the material tray above the feeding conveyor mechanism, and can push the lowest material tray down to the feeding conveyor mechanism; the secondary lifting component 922 can extend to a first height and a second height in the vertical direction, and can support the material tray, the first height is the height of the tray separation component 921 supporting the material tray, and the second height is equal to the difference between the first height and the thickness of the material tray, and is higher than the height of the feeding conveyor mechanism supporting the material tray.
[0142] Specifically, the tray separation mechanism 92 includes a tray separation assembly 921 and a secondary lifting assembly 922, wherein the tray separation assembly 921 can support the material tray above the material unloading conveying mechanism, and can push the lowest material tray down to the material unloading conveying mechanism, and the secondary lifting assembly 922 can extend to a first height and a second height in the vertical direction, and can support the material tray, the first height is the height of the tray separation assembly 921 supporting the material tray, the second height is equal to the difference between the first height and the thickness of the material tray, and is higher than the height of the material unloading conveying mechanism supporting the material tray.
[0143] Further, such as Fig.16 As shown, the tray assembly 921 includes a first supporting plate 9211, a sliding drive member 9212, a toggle plate 9213 and a toggle drive member 9214. The first supporting plate 9211 is slidably arranged on the cabinet 1 along the Y-axis direction for supporting the material tray. The output end of the sliding drive member 9212 is connected to the first supporting plate 9211 for driving the first supporting plate 9211 to slide along the X-axis direction. The toggle plate 9213 is slidably arranged on the first supporting plate 9211 along the Z-axis direction. The toggle drive member 9214 is installed on the first supporting plate 9211, and its output end is connected to the toggle plate 9213 for driving the toggle plate 9213 to slide along the Z-axis direction. The two-stage lifting assembly 922 includes a first lifting cylinder 9221, a second lifting cylinder 9222 and a first lifting support plate 9223. The first lifting cylinder 9221 is installed on the cabinet 1, and its output end is vertically upward. The second lifting cylinder 9222 is installed at the output end of the first lifting cylinder 9221, and its output end is vertically upward. The first lifting support plate 9223 is arranged in the horizontal direction and installed at the output end of the second lifting cylinder 9222.
[0144] Specifically, in the initial state, the first supporting plate 9211 supports the stacked material trays placed on the empty tray station and connected as a whole by bonding or clamping from below, and the first lifting cylinder 9221 and the second lifting cylinder 9222 are both in a retracted state. At this time, the height of the first supporting plate 9223 is lower than the height of the material tray supported by the unloading conveying mechanism. When the unloading conveyor mechanism transfers the material tray from the empty tray station to the unloading station, first the first lifting cylinder 9221 and the second lifting cylinder 9222 are extended, driving the first supporting plate 9223 to rise to a first height flush with the top of the first supporting plate 9211. At this time, the first supporting plate 9223 presses against the stacked material trays above from below, and then the sliding drive member 9212 drives the first supporting plate 9211 to move away from the unloading conveyor mechanism and the stacked material trays, so that the first supporting plate 9211 is completely separated from the stacked material trays, and then one of the first lifting cylinder 9221 or the second lifting cylinder 9222 is retracted, driving the first supporting plate 9223 to descend to the second height, and then the sliding drive member 9212 The first supporting plate 9211 is driven to move toward the unloading conveying mechanism and the stacked trays, so that the upper end of the first supporting plate 9211 and the toggle plate 9213 are inserted in the gap between the two lowest trays in the stack. Then the other of the first lifting cylinder 9221 or the second lifting cylinder 9222 is also retracted, so that the first supporting plate 9223 is separated from the tray and dropped to below the height of the tray supported by the unloading conveying mechanism. The toggle drive member 9214 drives the toggle plate 9213 to move downward, so that the lowest one of the stacked trays falls off onto the unloading conveying mechanism. The toggle drive member 9214 is reset, and the process of separating one tray is completed. This cycle can be repeated to achieve the separation of the stacked trays one by one.
[0145] Preferably, the tray separation mechanism 92 includes two tray separation assemblies 921 that are arranged opposite to each other. The two tray separation assemblies 921 are arranged on both sides of the unloading conveying mechanism in the X direction. The two tray separation assemblies 921 jointly support the material tray on the empty tray station.
[0146] Optionally, the sliding drive member 9212 and the toggle drive member 9214 use cylinders, which are suitable for short-distance linear reciprocating motion with a fixed stroke.
[0147] Optionally, the tray loading device 9 also includes a loading centering mechanism, which is arranged at the loading station. The loading centering mechanism includes a loading centering fixed plate, a loading centering cylinder and a loading centering movable plate. The loading centering fixed plate is connected to the cabinet 1 and is located on one side of the loading conveying device. The loading centering cylinder is installed on the cabinet 1 and is located on the other side of the loading conveying device. The loading centering movable plate is movably connected to the output end of the loading centering cylinder. The loading centering cylinder can drive the loading centering movable plate to move along the Y-axis direction to clamp the tray on the loading station between the loading centering fixed plate and the loading centering movable plate to ensure that the tray is in a preset position when the glass 100 is loaded from the tray.
[0148] Optional, such as Fig.17 As shown, the cabinet 1 is also provided with a tray unloading device 10, and the tray unloading device 10 is provided with a unloading station and a tray stacking station. The tray unloading device 10 includes an unloading conveying mechanism and a tray stacking mechanism 1003. The unloading conveying mechanism is used to convey the tray along the X-axis direction; the tray stacking mechanism 1003 is provided at the tray stacking station, and is used to stack the trays conveyed to the tray stacking station one by one upward for recovery. Under the coordinated action of the loading conveying mechanism and the unloading conveying mechanism, the tray can be sequentially conveyed along the tray separation station, the loading station, the unloading station and the tray stacking station.
[0149] Optional, such as Fig.18 As shown, the stacking mechanism 1003 includes a supporting assembly 10031 and a first-stage lifting assembly 10032. The supporting assembly 10031 can switch between an avoidance state that allows the material tray to move vertically and a supporting state that carries the material tray; the first-stage lifting assembly 10032 can drive the material tray to pass through the supporting assembly 10031 in the vertical direction.
[0150] Specifically, the stacking mechanism 1003 includes a supporting assembly 10031 and a first-stage lifting assembly 10032. The supporting assembly 10031 can switch between an avoidance state allowing the material tray to move vertically and a supporting state for carrying the material tray. The first-stage lifting assembly 10032 can drive the material tray to pass through the supporting assembly 10031 in a vertical direction.
[0151] Further, the supporting assembly 10031 includes a supporting bracket 100311 and a second supporting plate 100312, the supporting bracket 100311 is installed on the cabinet 1, the second supporting plate 100312 is connected to the supporting bracket 100311 around a horizontal axis, and the movable end of the second supporting plate 100312 can rotate above the horizontal plane. When the second supporting plate 100312 is in a supporting state, the second supporting plate 100312 is in a horizontal position. The first-level lifting assembly 10032 includes a third lifting cylinder 100321 and a second lifting plate 100322. The third lifting cylinder 100321 is installed on the cabinet 1, and its output end is arranged upward. The second lifting plate 100322 is installed on the output end of the third lifting cylinder 100321, and the third lifting cylinder 100321 can drive the second lifting plate 100322 to rise and fall in the vertical direction.
[0152] Specifically, in the initial state, the second supporting plate 100312 is in a supporting state, and the third lifting cylinder 100321 is in a retracted state. At this time, the height of the second supporting plate 100322 is lower than the height of the supporting material tray of the unloading conveying mechanism. When the material tray is conveyed to the recycling station, the third lifting cylinder 100321 extends upward, driving the second lifting plate 100322 to move upward, and at the same time driving the material tray to rise. The rising material tray interferes with the second supporting plate 100312, driving the second supporting plate 100312 to rotate to a yielding state. If there is already a material tray placed on the second supporting plate 100312, the existing material tray will be lifted up together. After the material tray passes, the second supporting plate 100312 rotates downward under the action of gravity and returns to the supporting state. Then the third lifting cylinder 100321 retracts, and the material tray is placed on the second supporting plate 100312. The second lifting plate 100322 is separated from the material tray and gradually descends to below the height of the material tray supported by the unloading conveying mechanism, completing the recycling and stacking process of a material tray. This cycle can be repeated to achieve the recycling and stacking of the material trays that are full of workpieces one by one.
[0153] Optionally, four supporting assemblies 10031 are provided, with two supporting assemblies 10031 arranged side by side on each side of the unloading conveying mechanism. The four supporting assemblies 10031 jointly support the stacked material trays to be recycled, thereby improving stability.
[0154] Optionally, the unloading conveying mechanism includes an unloading conveying motor and two synchronous pulley assemblies arranged side by side. The unloading conveying motor is installed on the cabinet 1. The output end of the unloading conveying motor is simultaneously connected to the two synchronous pulley assemblies to drive the two synchronous pulley assemblies to rotate synchronously. Specifically, the conveyed material tray is placed on the synchronous belt in the synchronous pulley assembly and driven by the synchronous belt. The secondary lifting assembly 922 and the primary lifting assembly 10032 are both arranged between the synchronous belts of the two synchronous pulley assemblies and can pass between the two synchronous belts arranged side by side in the vertical direction.
[0155] Optionally, the tray unloading device 10 also includes a unloading centering mechanism, which is arranged at the unloading station. The unloading centering mechanism includes a unloading centering fixed plate, a unloading centering cylinder and a unloading centering movable plate. The unloading centering fixed plate is connected to the cabinet 1 and is located on one side of the unloading conveying device. The unloading centering cylinder is installed on the cabinet 1 and is located on the other side of the unloading conveying device. The unloading centering movable plate is movably connected to the output end of the unloading centering cylinder. The unloading centering cylinder can drive the unloading centering movable plate to move along the Y-axis direction to clamp the tray on the unloading station between the unloading centering fixed plate and the unloading centering movable plate to ensure that the tray is in a preset position when the glass 100 is unloaded onto the tray.
[0156] Optionally, the double-sided film tearing device further includes two glass loading and unloading devices 11, both of which are arranged on the cabinet 1, one of the two glass loading and unloading devices 11 is arranged between the reverse film stripping station 101 and the loading station, and the other is arranged between the flipping station 105 and the unloading station, and the glass loading and unloading device 11 includes a loading and unloading frame, a longitudinal moving frame 112, a lifting frame 113 and a loading and unloading assembly. Among them, the longitudinal moving frame 112 is slidably arranged on the loading and unloading frame along the Y-axis direction; the lifting frame 113 is slidably arranged on the longitudinal moving frame 112 along the Z-axis direction; the loading and unloading assembly is installed on the lifting frame 113, and can lift the glass 100.
[0157] Specifically, the material picking and placing assembly includes a two-way cylinder 114, two material picking and placing lifting cylinders 115, a material picking and placing suction cup 116 and an elastic buffer 117. The two-way cylinder 114 is installed on the lifting frame 113, and its two ends can be extended and retracted along the X-axis direction. The two material picking and placing lifting cylinders 115 are respectively installed on the two output ends of the two-way cylinder 114, and the output ends of the two material picking and placing lifting cylinders 115 are both vertically arranged downward. The output ends of the material picking and placing lifting cylinders 115 are connected to the material picking and placing suction cup 116 through the elastic buffer 117. The setting of the elastic buffer 117 can reduce the impact of the material picking and placing suction cup 116 on the glass 100 when picking and placing materials. The material picking and placing suction cup 116 is connected to an external vacuum pump to suck the glass 100 under the drive of the vacuum pump. Through the telescopic effect of the bidirectional cylinder 114, the distance between the two glasses 100 lifted by the material loading and unloading assembly can be adjusted to solve the problem that the distance between the two glasses 100 at the workstations on the cabinet 1 and on the material tray is not equal.
[0158] In this embodiment, two pick-up and put-down suction cups 116 are installed on the output end of each pick-up and put-down lifting cylinder 115. The two pick-up and put-down suction cups 116 suck the same glass 100 under the action of the vacuum pump, thereby improving the stability of sucking the glass 100.
[0159] Optionally, the glass loading and unloading device 11 further includes a loading and unloading longitudinal drive motor 11826, which is installed on the loading and unloading frame, and its output end is transmission-connected with the longitudinal moving frame 112, and can drive the longitudinal moving frame 112 to slide along the Y-axis direction.
[0160] Optionally, the glass loading and unloading device 11 further includes a loading and unloading lifting drive motor 119, which is installed on the lifting frame 113, and its output end is transmission-connected to the lifting frame 113, and can drive the lifting frame 113 to slide and lift along the Z-axis direction.
[0161] Optionally, waste frames 12 are respectively provided on the back film tearing station 102 and the front film tearing station 104 for collecting the protective film torn off from the surface of the glass 100 .
[0162] Optionally, the double-sided film tearing device further includes an upper cabinet 13, and the film tearing operation is completed in the upper cabinet 13. Further, a blowing unit 14 is provided on the top of the upper cabinet 13, and the blowing unit 14 blows air from the top into the upper cabinet 13, so that the gas flows from the inside to the outside, thereby preventing external dust from floating into the interior of the upper cabinet 13.
[0163] The working process of the double-sided film tearing device provided in this embodiment is as follows:
[0164] S1. The tray separation mechanism 92 pulls down the trays loaded with un-torn glass 100 stacked on the tray separation station one by one to the loading conveyor mechanism.
[0165] S2, the feeding conveying mechanism conveys the material tray to the feeding station;
[0166] S3, the glass taking and placing device 11 disposed between the reverse film forming station 101 and the loading station sucks up the glass 100 from the material tray and transports it to the first positioning mechanism 7 on the reverse film forming station 101;
[0167] S4, the first positioning mechanism 7 clamps the glass 100 at a preset position, and the film lifting mechanism 3 pries up the protective film on the glass 100 with the reverse side facing upward;
[0168] S5, the transfer device transports the glass 100 with the film on the back side to the third positioning mechanism of the back side film removal station 102, the third positioning mechanism clamps the glass 100 at a preset position, and at the same time, the corresponding film removal device 4 clamps the tape 200 from the tape feeding device 6;
[0169] S6, the film-tearing device 4 tears off the protective film on the back surface of the glass 100;
[0170] S7, the transfer device transports the film-removed glass 100 to the second positioning mechanism 8 of the front film-removing station 103;
[0171] S8, the glass turning mechanism 5 on the front film stripping station 103 turns the glass 100 180 degrees so that the front of the glass 100 faces upward;
[0172] S9, the second positioning mechanism 8 clamps the glass 100 at a preset position, and the film lifting mechanism 3 pries up the protective film on the glass 100 facing upward;
[0173] S10, the transfer device transports the glass 100 with the film on the front side to the third positioning mechanism of the front film peeling station 104, the third positioning mechanism clamps the glass 100 at a preset position, and at the same time the corresponding film peeling device 4 clamps the tape 200 from the tape feeding device 6;
[0174] S11, the film-tearing device 4 tears off the protective film on the front surface of the glass 100;
[0175] S12, the transfer device transports the glass 100 with the film torn off on both the front and back sides to the second positioning mechanism 8 of the flipping station 105;
[0176] S13, the glass turning mechanism 5 on the turning station 105 turns the glass 100 180 degrees so that the back side of the glass 100 faces upward;
[0177] S14, the second positioning mechanism 8 clamps the glass 100 at a preset position and then releases it;
[0178] S15, the glass taking and placing device 11 disposed between the turning station 105 and the unloading station is transported from the second positioning mechanism 8 to the material tray of the unloading station;
[0179] S16, the unloading conveying mechanism conveys the tray filled with the torn glass 100 to the tray stacking station;
[0180] S17, repeat S3-S16 until all the glass 100 in the tray of the loading station is loaded, then transfer the tray to the unloading station, and repeat S1-S16;
[0181] S18, repeat S1-S17 until the material tray of the unloading station is filled with the torn glass 100, and the unloading conveying mechanism conveys the material tray to the stacking station, and the stacking mechanism 1003 stacks the material trays upward for recovery, and repeat S1-S18 until the number of material trays at the stacking station reaches the upper limit.
[0182] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A double-sided film tearing device, characterized in that: include: A cabinet (1), wherein the cabinet (1) is provided with a back film stripping station (101), a back film stripping station (102), a front film stripping station (103), a front film stripping station (104) and a turning station (105); A glass transfer device (2), arranged on the cabinet (1), and used for transferring glass (100) between various workstations of the cabinet (1); Two film-lifting mechanisms (3), respectively arranged at the back film-lifting station (101) and the front film-lifting station (103), and used for prying up one end of the protective film on the glass (100); Two film-tearing devices (4), respectively arranged at the back-side film-tearing station (102) and the front-side film-tearing station (104), for tearing off the pried-off protective film from the glass (100); and Two glass turning mechanisms (5), respectively arranged at the front film forming station (103) and the turning station (105), and used for turning the glass (100); The film tearing device (4) comprises a film tearing frame (41) and a film tearing mechanism (42), wherein the film tearing mechanism (42) is slidably arranged on the film tearing frame (41) in a horizontal direction, and the film tearing mechanism (42) comprises: A glue clamping component (421) capable of clamping a tape (200) for bonding the protective film; A compacting component (422) is installed on the adhesive laminating component (421) and is used to compact the adhesive tape (200) onto the protective film to which it is bonded; A film-tearing lifting component (423) is used to drive the adhesive-laminating component (421) to move up and down; The film-tearing rotating assembly (424) is installed at the output end of the film-tearing lifting assembly (423), and the glue-clamping assembly (421) is arranged at the output end of the film-tearing rotating assembly (424). The film-tearing rotating assembly (424) can drive the glue-clamping assembly (421) to rotate around a horizontal axis; The film-tearing lifting assembly (423) comprises a film-tearing lifting base plate (4231), a film-tearing lifting motor (4232), a film-tearing lifting slide rail and a film-tearing lifting slide plate (4233); the film-tearing lifting motor (4232) is mounted on the film-tearing lifting base plate (4231); the film-tearing lifting slide rail is arranged on the film-tearing lifting base plate (4231) in a vertical direction; the film-tearing lifting slide plate (4233) is slidably arranged on the film-tearing lifting slide rail; and the output end of the film-tearing lifting motor (4232) is drivingly connected to the film-tearing lifting slide plate (4233); The film-tearing rotating assembly (424) comprises a film-tearing rotating motor (4241), a film-tearing rotating reducer and a rotating mounting plate (4242); the film-tearing rotating motor (4241) is mounted on the film-tearing lifting slide plate (4233) via the rotating mounting plate (4242); the input end of the film-tearing rotating reducer is connected to the output end of the film-tearing rotating motor (4241); and the glue-laminating assembly (421) is mounted on the output end of the film-tearing rotating reducer; The film tearing rotating assembly (424) also includes a rotating sensing plate (4243), a first rotating proximity switch and a second rotating proximity switch. The rotating sensing plate (4243) is arranged on the output shaft of the film tearing rotating reducer. One of the first rotating proximity switch and the second rotating proximity switch is arranged above the rotating sensing plate (4243), and the other is arranged below the rotating sensing plate (4243). The rotating sensing plate (4243) rotates between the first rotating proximity switch and the second rotating proximity switch as the output shaft of the film tearing rotating reducer rotates.
2. The double-sided film tearing device according to claim 1, characterized in that: It also includes a tape feeding device (6), the tape feeding device (6) being arranged on the cabinet (1), and the tape feeding device (6) comprising: Unwinding mounting plate (61); A material unwinding drum (62) is rotatably connected to the unwinding mounting plate (61), and a tape roll (300) is wound around the unwinding drum, and one end of the tape roll (300) is connected to the material unwinding drum (62); A take-up reel (63) is rotatably connected to the unwinding mounting plate (61), the other end of the adhesive tape roll (300) is connected to the take-up reel (63), and the adhesive clamping assembly (421) is capable of clamping the adhesive tape (200) from the adhesive tape roll (300) between the unwinding reel (62) and the take-up reel (63); An unwinding motor (64) is in driving connection with the unwinding reel (62) and is used to drive the unwinding reel (62) to rotate to achieve unwinding, and is also in driving connection with the rewinding reel (63) and is used to drive the unwinding reel (62) to rotate to achieve rewinding.
3. The double-sided film tearing device according to claim 1, characterized in that: The glass transfer device (2) comprises: Transfer rack (21); A longitudinal movement plate (22) is slidably arranged on the transfer frame (21) along the Y-axis direction; A transverse movement plate (23) is slidably arranged on the longitudinal movement plate (22) along the X-axis direction; and A transfer jig is mounted on the transverse plate (23) and is used to lift the glass (100).
4. The double-sided film tearing device according to claim 1, characterized in that: The reverse film forming station (101) is provided with a first positioning mechanism (7), and the first positioning mechanism (7) comprises: A positioning frame (71), on which the glass (100) to be coated is placed; a transverse clamping assembly (72), arranged in the positioning frame (71), comprising a transverse clamping motor (721), a first transverse clamping member (722) and a second transverse clamping member (723), wherein the transverse clamping motor (721) is capable of driving the first transverse clamping member (722) and the second transverse clamping member (723) to move towards each other in the X-axis direction to clamp the glass (100); and A longitudinal clamping assembly (73) is arranged in the positioning frame (71), comprising a longitudinal clamping motor (731), a first longitudinal clamping member (732) and a second longitudinal clamping member (733); the longitudinal clamping motor (731) is capable of driving the first longitudinal clamping member (732) and the second longitudinal clamping member (733) to move towards each other in the Y-axis direction to clamp the glass (100).
5. The double-sided film tearing device according to claim 1, characterized in that: The cabinet (1) is also provided with a tray loading device (9), the tray loading device (9) being provided with a tray separation station and a loading station, the tray loading device (9) comprising: A material feeding conveying mechanism, used for conveying the material tray along the X-axis direction; and A tray separation mechanism (92) is provided at the tray separation station and is used to pull down the stacked trays at the tray separation station one by one onto the loading conveying mechanism.
6. The double-sided film tearing device according to claim 5, characterized in that: The plate dividing mechanism (92) comprises: A tray separation assembly (921) is capable of supporting the material tray above the material loading conveyor mechanism and of shifting the lowest material tray down to the material loading conveyor mechanism; and The secondary lifting assembly (922) can extend in the vertical direction to a first height and a second height, and can support a material tray, wherein the first height is the height of the material tray supported by the tray assembly (921), and the second height is equal to the difference between the first height and the thickness of the material tray, and is higher than the height of the material tray supported by the loading conveying mechanism.
7. The double-sided film tearing device according to claim 5, characterized in that: The cabinet (1) is also provided with a tray unloading device (10), and the tray unloading device (10) is provided with a unloading station and a tray stacking station. The tray unloading device (10) comprises: A material unloading conveying mechanism, used for conveying the material tray along the X-axis direction; and A tray stacking mechanism (1003) is provided at the tray stacking station and is used to stack the trays delivered to the tray stacking station one by one and recover them upwards; Under the coordinated action of the loading conveying mechanism and the unloading conveying mechanism, the material tray can be sequentially conveyed along the tray separation station, the loading station, the unloading station and the tray stacking station.
8. The double-sided film tearing device according to claim 7, characterized in that: The tray stacking mechanism (1003) comprises: A supporting assembly (10031) capable of switching between an avoidance state allowing the tray to move vertically and a supporting state for carrying the tray; and The first-stage lifting assembly (10032) is capable of driving the material tray to pass through the supporting assembly (10031) in a vertical direction.
9. The double-sided film tearing device according to claim 7, characterized in that: The cabinet further comprises two glass loading and unloading devices (11), both of which are arranged on the cabinet (1), one of which is arranged between the reverse film forming station (101) and the loading station, and the other is arranged between the flipping station (105) and the unloading station. The glass loading and unloading devices (11) comprise: Loading and unloading rack; A longitudinal moving frame (112) is slidably arranged on the material taking and placing machine frame along the Y-axis direction; A lifting frame (113) is slidably disposed on the longitudinal moving frame (112) along the Z-axis direction; and The material loading and unloading assembly is installed on the lifting frame (113) and is capable of lifting the glass (100).
Citation Information
Patent Citations
Double-sided film tearing equipment
CN212499376U