Tailgate spring hot press
By designing an automated tailgate spring thermal press, and using conveyor belt and cylinder systems to achieve automated heating and pressing, the problems of manpower consumption and operation risks in the prior art are solved, and the mechanical performance and safety of the spring are improved.
Patent Information
- Application Number
- CN202010916766.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-03
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2040-09-03
AI Technical Summary
The existing spring thermal press consumes a lot of manpower and energy during operation, and it is difficult for operators to effectively observe and control the thermal pressure process, making it easy for personnel to burn.
A tailgate spring thermal press is designed, using a conveyor belt and cylinder system, which can automatically heat and press through heating rods and blowers, equipped with a temperature detection device and a robot to ensure that the spring is always in a pressing state throughout the process and is rotated by The rod and press-holding device enable automatic loading and unloading.
It achieves better control and observation of the thermal pressure process, reduces the risk of manual operation and energy consumption, improves the mechanical properties of the spring, and reduces the risk of scalds in personnel.
Smart Images

Figure CN112059077B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of spring processing equipment, and in particular relates to a tailgate spring hot pressing machine. Background Art
[0002] At present, the application scope of springs is becoming more and more extensive, especially in the automotive industry, industrial processing equipment, etc. In order to make the spring have better fatigue resistance and mechanical properties, it is necessary to perform heat-pressing treatment on it during the production process of the spring to eliminate its internal stress. At present, the heat-pressing treatment of springs in China is generally carried out manually and with professional molds, and some spring heat-pressing machines also perform the heat-pressing process in the machine cavity. This will consume a lot of manpower and energy, and it will also make it difficult for operators to observe and control well, and it is also easy to cause burns during operation. Summary of the invention
[0003] In order to overcome the above-mentioned defects, the present invention provides a tailgate spring hot pressing machine, which can better observe and control the hot pressing process and also prevent burns to personnel during manual operation.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a tailgate spring hot pressing machine, including a discharge port, a casing, a feed port and a conveyor belt (for placing and transmitting the spring to be processed), the inner cavity wall of the casing is covered with heating rods (for heating the cavity), the conveyor belt is arranged in the inner cavity of the casing, the feed port and the discharge port are located at both ends of the conveyor belt, the feed port and the discharge port are outside the casing, a blower is arranged above the casing, the blower is communicated with the inner cavity of the casing, a temperature detection device for detecting the temperature of the inner cavity of the casing is provided, and a first and a second cylinder are also provided, the first cylinder is arranged at At the discharge port, the second cylinder is arranged at the feed port. The second cylinder can press the spring on the conveyor belt. A pressing and holding device is arranged. The pressing and holding device can just press the spring pressed by the second cylinder. After the pressing and holding device presses the spring, the second cylinder retracts. The spring remains in the pressed state. The conveyor belt moves and enters the inner cavity of the casing for heating. The first cylinder can just open the pressing and holding device to press the spring. The spring is released from the compressed state. At this time, the spring on the conveyor belt moves to the discharge port with the conveyor belt. The manipulator at the discharge port takes out the hot-pressed spring. That is, in this case, the strong pressure state is maintained and then heated.
[0005] A further technical solution of the present invention is: the structure of the pressing and holding device is: a rotatable rotating rod is provided on the conveyor belt, and the spring can be pressed by rotating the rotating rod, and the pressing of the spring can be released by rotating the rotating rod. For example, the first cylinder first supports the rotating rod, and then rotates itself, driving the rotating rod to slowly release the pressing on the spring. At the same time, the first cylinder slowly retracts, and the spring slowly recovers its normal elasticity. The conveyor belt continues to move, and the spring reaches the discharge port, and the robot takes it away. Of course, there are many structures of the pressing and holding device, and this example will not give examples one by one.
[0006] A further technical solution of the present invention is that a groove for placing the spring is provided on the conveyor belt.
[0007] A further technical solution of the present invention is that the temperature detection device is arranged around the blower.
[0008] The benefits of the present invention are: since the feed port and the discharge port in this example are located at the two ends of the conveyor belt, a blower is provided above the casing, the blower is communicated with the inner cavity of the casing, a temperature detection device for detecting the temperature of the inner cavity of the casing is provided, and a first and a second cylinder are provided, the first cylinder is provided at the discharge port, and the second cylinder is provided at the feed port, the second cylinder can press the spring on the conveyor belt, the spring remains in a pressed state and enters the inner cavity of the casing for heating, the first cylinder can just open the pressing holding device to press the spring, that is, unlock the pressing, the spring moves with the conveyor belt to the discharge port, and the manipulator located at the discharge port takes out the hot-pressed spring. It can be seen that in this example, the material is automatically loaded, and the conveyor belt passes through the strong pressure device in sequence (after the second cylinder is pressed, the pressing and holding device can just press the spring pressed by the second cylinder and hold it, and the second cylinder retracts), the heating device and the unlocking device (the first cylinder is unlocked), and finally the robot takes the material. Therefore, the operator can effectively observe the hot pressing situation. At the same time, the spring is always in a strong pressure state during the heating process, which can better improve the mechanical properties of the spring. Finally, the material is automatically unloaded after the discharge port is unlocked, saving labor costs and reducing the risk of scalding. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 A top view of the overall structure of the tailgate spring hot pressing machine of the present invention;
[0010] Figure 2 This is an axonometric view of the overall structure of the tailgate spring hot pressing machine of the present invention;
[0011] Figure 3 This is the overall structure front view of the tailgate spring hot pressing machine of the present invention (placement view in use state).
[0012] In the figure: 1. discharge port; 2. casing; 3. feed port; 4. blower; 5. first cylinder; 6. conveyor belt; 7. second cylinder; 8. temperature detector. DETAILED DESCRIPTION
[0013] Embodiment: The following will be combined with the embodiment of the present invention to clearly and completely describe the technical solutions in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0014] A tailgate spring hot pressing machine, comprising a discharge port 1, a casing 2, a feed port 3 and a conveyor belt 6 (for placing and transmitting the spring to be processed), the inner cavity wall of the casing 2 is covered with heating rods (for heating the cavity), the conveyor belt 6 is arranged in the inner cavity of the casing 2, the feed port 3 and the discharge port 1 are located at both ends of the conveyor belt 6, the feed port 3 and the discharge port 1 are outside the casing 2, a blower 4 is arranged above the casing 2, the blower 4 is communicated with the inner cavity of the casing 2, a temperature detection device 8 for detecting the temperature of the inner cavity of the casing is provided, and a first and a second cylinder 5, 7 are also provided, the first cylinder 5 is arranged at the discharge port 1 The second cylinder 7 is arranged at the feeding port 3. The second cylinder 7 can press the spring on the conveyor belt. A pressing and holding device is arranged. The pressing and holding device can just press the spring pressed by the second cylinder. After the pressing and holding device presses the spring, the second cylinder 7 retracts. The spring remains in the pressed state. The conveyor belt moves and enters the inner cavity of the casing for heating. The first cylinder 5 can just open the pressing and holding device to press the spring. The spring is released from the compressed state. At this time, the spring on the conveyor belt 5 moves to the discharging port 1 with the conveyor belt 5. The manipulator at the discharging port takes out the hot-pressed spring. That is, in this case, the strong pressure state is maintained and then heated.
[0015] The structure of the pressing and holding device is: a rotatable rotating rod is provided on the conveyor belt, and the spring can be pressed by rotating the rotating rod, and the pressing of the spring can be released by rotating the rotating rod. For example, the first cylinder 5 first supports the rotating rod, and then rotates itself, driving the rotating rod to slowly release the pressing on the spring. At the same time, the first cylinder 5 slowly retracts, and the spring slowly recovers its normal elasticity. The conveyor belt continues to move, and the spring reaches the discharge port 1, and the robot takes it away. Of course, there are many structures of the pressing and holding device, and this example will not give examples one by one.
[0016] The conveyor belt 5 is provided with a groove for placing the spring.
[0017] The temperature detection device 8 is arranged around the blower.
[0018] The working process of this example is:
[0019] During operation, the manipulator places the spring from the feed port 3 onto the conveyor belt 6. At this time, the second cylinder 7 located at the feed port 3 performs a strong pressure treatment on the spring. After the strong pressure, the pressing and holding device presses the spring, and the second cylinder 7 retracts, and then enters the casing 2 for heating. At this time, the spring is always in a compressed state. The blower 4 works to make the temperature in the cavity uniform and stable. At the same time, the temperature detector 8 can accurately detect the temperature in the cavity and feed it back to the external control device. After the spring is heated, it arrives in front of the discharge port 1. The first cylinder 5 here releases the compressed state of the delivered spring. At this time, the spring on the conveyor belt 5 moves to the discharge port 1 along with the conveyor belt 5, and the manipulator located at the discharge port takes out the hot-pressed spring.
Claims
1. A tailgate spring hot pressing machine, characterized by: It comprises a discharge port (1), a casing (2), a feed port (3) and a conveyor belt (6), wherein the inner cavity wall of the casing (2) is covered with heating rods, and the conveyor belt (6) is arranged in the inner cavity of the casing (2). The feed port (3) and the discharge port (1) are located at both ends of the conveyor belt (6). The feed port (3) and the discharge port (1) are located outside the casing (2). A blower (4) is provided above the casing (2). The blower (4) is communicated with the inner cavity of the casing (2). A temperature detection device (8) for detecting the temperature of the inner cavity of the casing is provided. A first cylinder (5, 7) is also provided. The first cylinder (5) is provided at the discharge port (1). The second cylinder (7) is provided at the feed port (3). The second cylinder (7) can press the spring on the conveyor belt. A pressing and holding device is provided. The pressing and holding device can just press the spring pressed by the second cylinder. After the pressing and holding device presses the spring, the second cylinder (7) retracts. The spring remains in a pressed state. The conveyor belt moves and enters the inner cavity of the casing for heating. The first cylinder (5) can just open the pressing and holding device to press the spring. The spring can move to the discharge port (1) along with the conveyor belt (5). The structure of the pressing and holding device is as follows: a rotatable rotating rod is provided on the conveyor belt, and the rotation of the rotating rod can press and release the pressing of the spring. When releasing the pressing of the spring, the first cylinder (5) first supports the rotating rod and then rotates itself, driving the rotating rod to slowly release the pressing of the spring.
2. The tailgate spring hot pressing machine according to claim 1, characterized in that: The conveyor belt (5) is provided with a groove for placing the spring.
3. The tailgate spring hot pressing machine according to claim 1, characterized in that: The temperature detection device (8) is arranged around the blower.
Citation Information
Patent Citations
Numerical control tempering device for spring
CN203096129U
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Cold coil spring heat treatment method for improvement of inner side residual stress and fatigue life
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