Automated tile sorting and packaging production line equipment
Through the integrated production line equipment for automated tiles sorting and packaging, color sensors and mechanical devices are used to automatically sort and pack ceramic tiles, the problems of high labor intensity and low efficiency caused by manual sorting are solved, and efficient automatic sorting and packaging of ceramic tiles are achieved.
Patent Information
- Application Number
- CN202011379851.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-01
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2040-12-01
AI Technical Summary
The existing tiles sorting process relies on manual identification, resulting in high labor intensity and low work efficiency for workers.
An integrated production line equipment for automated tiles sorting and packaging is designed, and the tiles are automatically sorted and packed using color sensors and mechanical devices, including material discharge frames, conveyor belts, motors, buffer systems and packaging devices, through push plates, conveyor belts and color Sensors realize automatic classification and packaging of ceramic tiles.
It reduces the labor intensity of workers, improves work efficiency, and realizes the automated sorting and packaging of ceramic tiles, saving time and effort, and convenient and fast.
Smart Images
Figure CN112357189B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic tiles, and in particular to an automatic ceramic tile sorting and packaging integrated production line equipment. Background Art
[0002] Ceramic tile is a kind of acid- and alkali-resistant porcelain or stone material, etc., which is formed by grinding, mixing, pressing, glazing, and sintering refractory metal oxides and semi-metal oxides. It is called a building or decorative material. Its raw materials are mostly made of clay and quartz sand, which are mixed after high temperature compression, etc., and have very high hardness. After the tiles are made, they need to be sorted and then packaged. The prior art method for sorting tiles of different colors is mostly to manually distinguish them with the naked eye, and then manually sort out the tiles, which is very troublesome, the labor intensity of the workers is high, and the work efficiency is low. Therefore, those skilled in the art provide an automated tile sorting and packaging integrated production line equipment to solve the problems raised in the above background technology. Summary of the invention
[0003] The purpose of the present invention is to provide an automated tile sorting and packaging integrated production line equipment to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] An automated tile sorting and packaging integrated production line equipment comprises a bottom plate, a material discharging frame is arranged on the left part above the bottom plate, support rods are symmetrically installed at the lower end of the material discharging frame, and the support rods are fixedly connected to the bottom plate, a conveyor belt is installed between the front and rear support rods, connecting rods are installed at the left ends of the two left support rods, a material receiving frame is arranged between the two connecting rods, a motor is installed at the rear end of the material receiving frame, and the motor is fixedly connected to the rear connecting rod, a transmission rod is installed at the front end of the material receiving frame, and the transmission rod is rotatably connected to the front connecting rod, a controller is installed at the upper end of the bottom plate, and a color sensor is installed at the lower end of the material discharging frame;
[0006] A drop hole is provided at the lower end of the material discharging frame, and the left end of the drop hole and the left wall of the material discharging frame are in the same vertical plane, a cavity is provided at the bottom of the material discharging frame, a sliding groove is provided at the bottom of the material discharging frame, and the sliding groove is connected to the cavity, a threaded rod is provided in the cavity, and the left end of the threaded rod is rotatably connected to the cavity, a motor is installed at the right end of the threaded rod, a threaded sleeve is sleeved on the outer surface of the threaded rod, and a push plate is installed at the upper end of the threaded sleeve;
[0007] The inner wall of the receiving frame is symmetrically provided with a slide groove, a buffer block is arranged in the slide groove, and the buffer block is slidably connected to the inner wall of the slide groove, a buffer spring is installed at the lower end of the buffer block, and the spring is fixedly connected to the bottom of the slide groove, a buffer plate is installed between the two buffer blocks, and a buffer pad is arranged at the upper end of the buffer plate;
[0008] Two rotating plates are arranged above the bottom plate, a conveyor belt 2 is installed on the upper end of the rotating plate, a plurality of rollers are installed on the lower end of the rotating plate, and the rollers contact the bottom plate, a rotating shaft is installed in the middle of the lower end of the rotating plate, and the rotating shaft and the bottom plate are rotatably connected, a bevel gear 1 is sleeved on the outer surface of the rotating shaft, a bevel gear 2 is arranged on the left side of the rotating shaft, and the bevel gear 2 is meshed with the bevel gear 1, a motor 3 is installed on the left end of the bevel gear 2, a packing device is arranged on the right side of the bottom plate, two packing devices are arranged in front of the bottom plate, and the two packing devices in front correspond to the conveyor belt 2, an inlet is arranged at one end of the packing device, and an outlet is arranged at the other end of the packing device.
[0009] As a further solution of the present invention: an insertion rod is arranged below the outlet, and the insertion rod is fixedly connected to the packaging device.
[0010] As a further solution of the present invention: a magnet is installed at the right end of the insertion rod, a baffle is installed on the outer surface of the insertion rod, and a protective pad is installed at the right end of the baffle.
[0011] As a further solution of the present invention: a movable plate is arranged on the right side of the packaging device, and universal wheels are symmetrically installed on the lower end of the movable plate.
[0012] As a further solution of the present invention: a slot is provided at the left end of the movable plate, a second magnet is installed on the inner wall of the slot, and a push rod is installed on the right part of the upper end of the movable plate.
[0013] As a further solution of the present invention: columns are symmetrically installed at the front and rear ends of the upper end of the movable plate, and grooves are provided at the inner ends of the two columns.
[0014] As a further solution of the present invention: a positioning rod is installed in the front groove, and a matching block is arranged outside the positioning rod.
[0015] As a further solution of the present invention: a second threaded rod is arranged in the groove at the rear, and the lower end of the second threaded rod is rotatably connected to the groove, a fourth motor is installed at the upper end of the second threaded rod, and a second threaded sleeve is sleeved on the outer surface of the second threaded rod.
[0016] As a further solution of the present invention: a support plate is installed between the second threaded sleeve and the matching block.
[0017] As a further solution of the present invention: a plurality of supporting legs are installed at the lower end of the base plate, and shock-absorbing pads are arranged at the lower ends of the supporting legs.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention uses a push plate to push the tiles to fall, and then transports, classifies and packs them. Then, the color sensor distinguishes tiles of different colors and then packs the tiles. There is no need to manually distinguish the tiles with the naked eye and then pack the tiles, which saves time and effort, reduces the labor intensity of workers, and improves work efficiency. At the same time, the packaged tiles are collected by the pallet, and the workers can transport the tiles by only pushing the mobile plate away, which is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural schematic diagram of an automated tile sorting and packaging integrated production line equipment.
[0021] Figure 2 This is a schematic diagram of the structure of a material discharging frame in an automated tile sorting and packaging integrated production line.
[0022] Figure 3 This is a schematic diagram of the structure of a motor in an automated tile sorting and packaging production line.
[0023] Figure 4 This is a schematic diagram of the structure of a material receiving frame in an automated tile sorting and packaging production line.
[0024] Figure 5 This is a schematic diagram of the structure of the center column of an automated tile sorting and packaging production line equipment.
[0025] Figure 6 An automatic tile sorting and packaging production line equipment Figure 1 Enlarged view of point A in the middle.
[0026] In the figure: 1, bottom plate; 11, support leg; 12, controller; 13, support rod; 14, connecting rod; 2, conveyor belt 1; 3, material discharge frame; 31, color sensor; 32, drop hole; 33, cavity; 34, sliding groove; 35, motor 2; 36, threaded rod 1; 37, threaded sleeve 1; 38, push plate; 4, material receiving frame; 41, sliding groove; 42, buffer plate; 43, buffer block; 44, spring; 45, motor 1; 46, transmission rod; 5, rotating plate; 51, conveyor belt 2 ; 52, roller; 53, rotating shaft; 54, bevel gear one; 6, motor three; 61, bevel gear two; 7, packaging device; 71, import; 72, export; 73, plug rod; 74, magnet one; 75, baffle; 76, protective pad; 8, moving plate; 81, push rod; 82, universal wheel; 83, slot; 84, magnet two; 9, support plate; 91, column; 92, groove; 93, motor four; 94, threaded rod two; 95, threaded sleeve two; 96, positioning rod; 97, matching block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figures 1 to 6In an embodiment of the present invention, an automated tile sorting and packaging integrated production line device comprises a bottom plate 1, a plurality of support legs 11 are installed at the lower end of the bottom plate 1, and a shock-absorbing pad is arranged at the lower end of the support leg 11, a material discharging frame 3 is arranged at the upper left part of the bottom plate 1, support rods 13 are symmetrically installed at the lower end of the material discharging frame 3, and the support rods 13 are fixedly connected to the bottom plate 1, a conveyor belt 2 is installed between the front and rear support rods 13, a connecting rod 14 is installed at the left ends of the two left support rods 13, a material receiving frame 4 is arranged between the two connecting rods 14, a motor 45 is installed at the rear end of the material receiving frame 4, and the motor 45 is fixedly connected to the rear connecting rod 14, a transmission rod 46 is installed at the front end of the material receiving frame 4, and the transmission rod 46 is rotatably connected to the front connecting rod 14, a controller 12 is installed at the upper end of the bottom plate 1, and a controller 12 is installed at the lower end of the material discharging frame 3. A color sensor 31 is installed, a drop hole 32 is provided at the lower end of the material discharging frame 3, and the left end of the drop hole 32 and the left wall of the material discharging frame 3 are in the same vertical plane, a cavity 33 is provided at the bottom of the material discharging frame 3, a sliding groove 34 is provided at the bottom of the material discharging frame 3, and the sliding groove 34 is connected to the cavity 33, a threaded rod 36 is provided in the cavity 33, and the left end of the threaded rod 36 is rotatably connected to the cavity 33, a motor 2 35 is installed at the right end of the threaded rod 36, a threaded sleeve 37 is sleeved on the outer surface of the threaded rod 36, and a push plate 38 is installed on the upper end of the threaded sleeve 37, a slide groove 41 is symmetrically provided on the inner wall of the material receiving frame 4, a buffer block 43 is provided in the slide groove 41, and the buffer block 43 is slidably connected to the inner wall of the slide groove 41, a buffer spring 44 is installed at the lower end of the buffer block 43, and the spring 44 is fixedly connected to the inner bottom of the slide groove 41 A buffer plate 42 is installed between the two buffer blocks 43, and a buffer pad is arranged on the upper end of the buffer plate 42, two rotating plates 5 are arranged above the bottom plate 1, a conveyor belt 2 51 is installed on the upper end of the rotating plate 5, a plurality of rollers 52 are installed at the lower end of the rotating plate 5, and the rollers 52 contact the bottom plate 1, a rotating shaft 53 is installed in the middle of the lower end of the rotating plate 5, and the rotating shaft 53 and the bottom plate 1 are rotatably connected, a bevel gear 1 54 is sleeved on the outer surface of the rotating shaft 53, a bevel gear 2 61 is arranged on the left side of the rotating shaft 53, and the bevel gear 2 61 is meshed with the bevel gear 1 54, a motor 3 6 is installed on the left end of the bevel gear 2 61, a packaging device 7 is arranged on the right side of the bottom plate 1, two packaging devices 7 are arranged in front of the bottom plate 1, and the two packaging devices 7 in front correspond to the conveyor belt 2 51, an inlet 71 is arranged at one end of the packaging device 7, and the packaging device 7 An outlet 72 is provided at the other end, an insertion rod 73 is provided below the outlet 72, and the insertion rod 73 is fixedly connected to the packaging device 7, a magnet 1 74 is installed at the right end of the insertion rod 73, a baffle 75 is installed on the outer surface of the insertion rod 73, and a protective pad 76 is installed at the right end of the baffle 75. A movable plate 8 is provided on the right side of the packaging device 7, a universal wheel 82 is symmetrically installed at the lower end of the movable plate 8, a slot 83 is provided at the left end of the movable plate 8, a magnet 2 84 is installed on the inner wall of the slot 83, a push rod 81 is installed at the right part of the upper end of the movable plate 8, a column 91 is symmetrically installed at the upper end of the movable plate 8, a groove 92 is provided at the inner end of the two columns 91, a positioning rod 96 is installed in the front groove 92, a matching block 97 is provided on the outer surface of the positioning rod 96, a threaded rod 2 94 is provided in the rear groove 92, and the lower end of the threaded rod 2 94 is rotatably connected to the groove 92,The motor 4 93 is installed on the upper end of the threaded rod 2 94 , the threaded sleeve 2 95 is sleeved on the outer surface of the threaded rod 2 94 , and the support plate 9 is installed between the threaded sleeve 2 95 and the matching block 97 .
[0029] The working principle of the present invention is as follows: three packing devices 7 pack tiles of different colors, the moving plate 8 is pushed by the push rod 81, the insertion rod 73 is inserted into the slot 83, the magnet 1 74 and the magnet 2 84 are adsorbed together to keep the position of the moving plate 8, the tile is placed vertically in the material discharging frame 3, the front of the tile faces left, the motor 2 35 drives the threaded rod 1 36 to rotate, the threaded rod 1 36 drives the threaded sleeve 1 37 to move, the threaded sleeve 1 37 drives the push plate 38 to move, push the tile to the left, when the leftmost tile is pushed above the drop hole 32, the leftmost tile falls down, the two sides of the tile are inserted into the slide groove 41, the tile falls onto the buffer plate 42, and is buffered by the buffer pad and the spring 44, and then the motor 1 45 drives the material receiving frame 4 to rotate, so that the tile in the material receiving frame 4 is horizontal, the lower end surface of the tile contacts the upper end surface of the conveyor belt 1 2, the conveyor belt 1 2 drives the tile to move to the bottom of the color sensor 31, through The color sensor 31 identifies the color of the tile. After the identification is completed, the conveyor belt 1 2 transfers the tile to the conveyor belt 2 51, and the tile is transferred to the position of the corresponding packaging device 7. If it is the packaging device 7 on the far right, it is directly transferred into the packaging device 7 through the conveyor belt 2 51 for packaging. If it is the packaging device 7 in the front, it stops transmitting after reaching the corresponding conveyor belt 2 51. The motor 3 6 drives the rotating shaft 53 to rotate through the meshing transmission of the bevel gear 2 61 and the bevel gear 1 54. The rotating shaft 53 drives the rotating plate 5 to rotate, so that the tile rotates ninety degrees. Then the conveyor belt 2 51 drives the tile to enter the front packaging device 7 for packaging. After packaging, it is output through the outlet 72 and falls onto the pallet 9. At this time, the motor 4 93 drives the threaded rod 2 94 to rotate, the threaded rod 2 94 drives the threaded sleeve 2 95 to move, and the threaded sleeve 2 95 drives the pallet 9 to descend, so as to facilitate the placement of the next packaged tile.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated tile sorting and packaging integrated production line device, comprising a bottom plate (1), characterized in that: A material discharging frame (3) is arranged on the upper left part of the bottom plate (1), support rods (13) are symmetrically installed at the lower end of the material discharging frame (3), and the support rods (13) are fixedly connected to the bottom plate (1), a conveyor belt (2) is installed between the front and rear support rods (13), a connecting rod (14) is installed at the left end of the two left support rods (13), a material receiving frame (4) is arranged between the two connecting rods (14), a motor (45) is installed at the rear end of the material receiving frame (4), and the motor (45) is fixedly connected to the rear connecting rod (14), a transmission rod (46) is installed at the front end of the material receiving frame (4), and the transmission rod (46) is rotatably connected to the front connecting rod (14), a controller (12) is installed at the upper end of the bottom plate (1), and a color sensor (31) is installed at the lower end of the material discharging frame (3); The lower end of the material discharging frame (3) is provided with a drop hole (32), and the left end of the drop hole (32) and the left wall of the material discharging frame (3) are in the same vertical plane, a cavity (33) is provided at the bottom of the material discharging frame (3), a sliding groove (34) is provided at the bottom of the material discharging frame (3), and the sliding groove (34) is connected to the cavity (33), a threaded rod (36) is provided in the cavity (33), and the left end of the threaded rod (36) is rotatably connected to the cavity (33), a motor (35) is installed at the right end of the threaded rod (36), a threaded sleeve (37) is sleeved on the outer surface of the threaded rod (36), and a push plate (38) is installed at the upper end of the threaded sleeve (37); The inner wall of the material receiving frame (4) is symmetrically provided with a slide groove (41), a buffer block (43) is arranged in the slide groove (41), and the buffer block (43) is slidably connected to the inner wall of the slide groove (41), a buffer spring (44) is installed at the lower end of the buffer block (43), and the spring (44) is fixedly connected to the inner bottom of the slide groove (41), a buffer plate (42) is installed between the two buffer blocks (43), and a buffer pad is arranged at the upper end of the buffer plate (42); Two rotating plates (5) are arranged above the bottom plate (1), a conveyor belt 2 (51) is installed on the upper end of the rotating plate (5), a plurality of rollers (52) are installed on the lower end of the rotating plate (5), and the rollers (52) contact the bottom plate (1), a rotating shaft (53) is installed in the middle of the lower end of the rotating plate (5), and the rotating shaft (53) and the bottom plate (1) are rotatably connected, a bevel gear 1 (54) is sleeved on the outer surface of the rotating shaft (53), a bevel gear 2 (61) is arranged on the left side of the rotating shaft (53), and the bevel gear 2 (61) and the bevel gear 1 (54) are meshed, and a motor 3 (6) is installed on the left end of the bevel gear 2 (61), a packing device (7) is arranged on the right side of the bottom plate (1), two packing devices (7) are arranged in front of the bottom plate (1), and the two packing devices (7) in front correspond to the conveyor belt 2 (51), an inlet (71) is arranged at one end of the packing device (7), and an outlet (72) is arranged at the other end of the packing device (7).
2. The automatic tile sorting and packaging integrated production line equipment according to claim 1 is characterized in that: An insertion rod (73) is arranged below the outlet (72), and the insertion rod (73) is fixedly connected to the packaging device (7).
3. The automatic tile sorting and packaging integrated production line equipment according to claim 2 is characterized in that: A magnet (74) is installed at the right end of the insertion rod (73), a baffle (75) is installed on the outer surface of the insertion rod (73), and a protective pad (76) is installed at the right end of the baffle (75).
4. The automatic tile sorting and packaging integrated production line equipment according to claim 1 is characterized in that: A movable plate (8) is arranged on the right side of the packaging device (7), and universal wheels (82) are symmetrically mounted on the lower end of the movable plate (8).
5. The automatic tile sorting and packaging integrated production line equipment according to claim 4 is characterized in that: A slot (83) is provided at the left end of the movable plate (8), a second magnet (84) is installed on the inner wall of the slot (83), and a push rod (81) is installed on the right part of the upper end of the movable plate (8).
6. The automatic tile sorting and packaging integrated production line equipment according to claim 4 is characterized in that: The upper end of the movable plate (8) is symmetrically provided with upright posts (91) in front and back, and a groove (92) is provided at the inner end of the two upright posts (91).
7. The automatic tile sorting and packaging integrated production line equipment according to claim 6 is characterized in that: A positioning rod (96) is installed in the front groove (92), and a matching block (97) is arranged outside the positioning rod (96).
8. The automatic tile sorting and packaging integrated production line equipment according to claim 6 is characterized in that: A second threaded rod (94) is arranged in the groove (92) at the rear, and the lower end of the second threaded rod (94) is rotatably connected to the groove (92), a fourth motor (93) is installed at the upper end of the second threaded rod (94), and a second threaded sleeve (95) is sleeved on the outer surface of the second threaded rod (94).
9. The automatic tile sorting and packaging integrated production line equipment according to claim 8 is characterized in that: A support plate (9) is installed between the second threaded sleeve (95) and the matching block (97).
10. The automatic tile sorting and packaging integrated production line equipment according to claim 1 is characterized in that: A plurality of supporting legs (11) are installed at the lower end of the base plate (1), and shock-absorbing pads are arranged at the lower ends of the supporting legs (11).