Motor rotor top cover mounting device

Abstract

The invention discloses a motor rotor top cover installation device, comprising a fixed platform, a placement device arranged on the fixed platform for installing the motor rotor and the top cover, a rotor feeding device arranged above the fixed platform and located at one side of the placement device for feeding the rotor, a top cover feeding device arranged above the fixed platform and located at one side of the placement device for feeding the top cover, a rivet placement mechanism arranged above the fixed platform and located at one side of the placement device for placing rivets into installation holes on the motor rotor and the top cover, a riveting pressing mechanism arranged on the placement device for riveting the rivets placed on the motor rotor and the top cover, and a pressing device arranged above the fixed platform and located at one side of the placement device for pressing the motor rotor and the top cover after riveting. The invention has the beneficial effects of having a good fixing effect on the motor rotor and the top cover, and is convenient for people to use.

Description

Technical Field

[0001] The invention relates to the technical field of top cover installation, in particular to a motor rotor top cover installation device. Background Art

[0002] At present, the loading and installation of the motor rotor top cover is usually done manually. During this process, humans need to complete operations such as loading the motor rotor and the top cover, placing rivets, and riveting. If only humans are doing this, the work efficiency is very low, the labor intensity is relatively high, and multiple people are required to cooperate, which greatly increases the company's expenditure costs.

[0003] In view of the above situation, it is necessary to improve the existing installation method of the motor rotor top cover so that it can adapt to the current needs for installing the motor rotor top cover. Summary of the invention

[0004] At present, the top cover is installed on the motor rotor, and the installation and riveting are usually done manually, with low automation, low work efficiency, and high labor intensity, which invisibly increases the labor cost of the enterprise. Therefore, based on the defects of the existing technology, we have designed a motor rotor top cover installation device, which can complete the feeding of the motor rotor and the top cover, and can rivet and press them, and tighten them again, which has a good fixing effect on the top cover and the motor rotor, high efficiency, and is easy for people to use.

[0005] The technical solution of the present invention to achieve the above-mentioned purpose is a motor rotor top cover installation device, including a fixed platform, and also including:

[0006] A placement device, arranged on a fixed platform for mounting a motor rotor and a top cover;

[0007] A rotor loading device, arranged above the fixed platform and located on one side of the placement device, is used to load the rotor;

[0008] A top cover loading device is arranged above the fixed platform and located on one side of the placement device for loading the top cover;

[0009] A rivet placement mechanism, which is disposed above the fixed platform and located on one side of the placement device, is used to place rivets into the mounting holes on the motor rotor and the top cover;

[0010] A riveting mechanism, arranged on the placement device, is used to rivet the rivets placed on the motor rotor and the top cover;

[0011] The clamping device is arranged above the fixed platform and located on one side of the placing device, and is used to clamp the motor rotor and the top cover after riveting.

[0012] As a further supplement to the present technical solution, the placement device includes a turntable, a driving motor connected to the turntable, and a plurality of fixed tools arranged on the turntable, wherein the fixed tools are fixedly installed on the turntable, and the fixed tools include a base and limiting columns arranged around the base; the base is fixedly installed on the turntable, the limiting columns are fixedly installed on the base, and the motor rotor with the top cover installed is placed on the base.

[0013] To further supplement the present technical solution, the rotor loading device includes a vertical rod, a transfer slide rail installed on the vertical rod, a support slide rail arranged on the transfer slide rail, a first connecting plate installed on the support slide rail, a first cylinder installed below the first connecting plate, a first push rod connected to the first cylinder, and a first clamp connected to the first push rod. The vertical rod is installed on a fixed platform, the transfer slide rail is fixedly installed on the vertical rod, the support slide rail is fixedly installed on the transfer slide rail, the first connecting plate is buckled on the support slide rail, and the first cylinder is fixedly installed on the first connecting plate.

[0014] To further supplement the present technical solution, the top cover loading device includes a connecting column, a connecting rail installed above the connecting column, a first slider installed on the connecting rail, a second cylinder installed on the first slider, a second push rod connected to the second cylinder, a second slider connected to the second push rod, a support block fixedly connected to the second slider, and a second clamp fixedly connected to the support block. The connecting column is fixedly installed on a fixed platform, the connecting rail is fixedly installed on the connecting column, the first slider is slidably installed on the connecting rail, the second cylinder is fixedly installed on the first slider, and the second slider rests on the second cylinder.

[0015] As a further supplement to the present technical solution, the rivet placement mechanism includes a support column, a lateral control device arranged on both sides above the support column, a longitudinal control device arranged on the lateral control device, and a rivet blowing device arranged on one side of the longitudinal control device; the lateral control device includes a support plate, a third cylinder installed on the support plate, a third push rod connected to the third cylinder, and a receiving plate connected to the third push rod; the support plate is fixedly connected to the support column; the longitudinal control device includes a fourth cylinder, a fourth push rod connected to the fourth cylinder, and a second connecting plate connected to the fourth push rod; the fourth cylinder is fixedly installed on the receiving plate.

[0016] To further supplement the present technical solution, two riveting mechanisms are provided and both are inclined, and their inclination angles are the same as the central angle formed between adjacent motor rotors on the turntable; the riveting mechanism includes a fixed column, a longitudinal slide rail arranged on the fixed column, a fifth cylinder arranged on the fixed column, a fifth push rod connected to the fifth cylinder, a third slider connected to the fifth push rod, and a pressing head arranged on the third slider; the fifth cylinder is fixedly installed on the fixed column, the third slider is slidably installed on the longitudinal slide rail, and the pressing head is fixedly installed on the third slider.

[0017] As a further supplement to the technical solution, the clamping device includes a column, a sixth cylinder installed on the column, a sixth push rod connected to the sixth cylinder, and a pressure block connected to the sixth push rod. The pressure block is a rotating body, and the diameter at its bottom is the same as the diameter of the position where the rivet is installed on the motor rotor.

[0018] The beneficial effect lies in that, through the cooperation of the rotor feeding device, the top cover feeding device, the rivet placing mechanism, the riveting pressing mechanism and the clamping device, the feeding of the motor rotor and the top cover, the placement of rivets, the riveting pressing and the clamping of the motor rotor and the top cover can be realized, the fixing effect of the motor rotor and the top cover is good, and people are convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the installation device, the top cover feeding device, the rivet placing mechanism, the riveting mechanism, and the clamping device of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the rotor feeding device of the present invention;

[0022] Figure 4 It is a structural schematic diagram of the rivet placing mechanism and the riveting pressing mechanism of the present invention;

[0023] In the figure, 1, placement device; 11, driving motor; 12, turntable; 13, base; 14, limit column; 2, rotor feeding device; 21, vertical rod; 22, transfer slide rail; 23, support slide rail; 24, first connecting plate; 25, first cylinder; 26, first clamping claw; 27, placement table; 3, top cover feeding device; 31, connecting column; 32, connecting rail; 33, first slide block; 34, second cylinder; 35, second slide block; 3 6. Support block; 37. Second clamp; 4. Rivet placing mechanism; 41. Support column; 42. Support plate; 43. Third cylinder; 44. Adapter plate; 45. Fourth cylinder; 46. Second connecting plate; 47. Rivet blowing device; 5. Riveting mechanism; 51. Fixed column; 52. Longitudinal slide rail; 53. Fifth cylinder; 54. Third slide block; 55. Pressing head; 6. Clamping device; 61. Column; 62. Sixth cylinder; 63. Pressing block. DETAILED DESCRIPTION

[0024] The present invention is based on the fact that the installation effect of the motor rotor and the top cover in the prior art is relatively poor, and the work efficiency is relatively low, which cannot meet our use needs. Therefore, we designed a motor rotor top cover installation device based on the defects of the prior art, which can well complete the installation and fixation of the top cover and the motor rotor, has a high degree of automation and relatively low manual participation. For enterprises, it saves labor expenditure costs and has relatively high work efficiency.

[0025] In order to make the technical solution more clear to those skilled in the art, Figure 1-4 The technical scheme of the present invention is described in detail: First, the present invention includes a fixed platform that plays a supporting role, on which a placement device 1 for placing a motor rotor and a top cover is installed, and a rotor feeding device 2 and a top cover feeding device 3 are respectively provided on one side of the placement device 1. The working sequence of the two is that the rotor feeding device 2 first feeds the motor rotor to the placement device, and then the top cover feeding device 3 feeds the top cover and places it on the motor rotor, and then the rivet placement mechanism 4 puts the rivet into the mounting hole of the top cover and the motor rotor, and then the riveting mechanism 5 performs riveting, and finally it is re-fixed by the clamping device 6, so as to realize the installation and fixation of the top cover. The structures of the placement device, the rotor feeding device 2, the top cover feeding device 3, the rivet placement mechanism 4, the riveting mechanism 5, and the clamping device 6 are described in detail below:

[0026] The placing device 1 comprises a turntable 12, a driving motor 11 connected to the turntable 12, and a plurality of fixing tools arranged on the turntable 12, wherein the fixing tools are fixedly installed on the turntable 12, and the fixing tools comprise a base 13 and limiting columns 14 arranged around the base 13; the base 13 is fixedly installed on the turntable 12, the limiting columns 14 are fixedly installed on the base 13, and the motor rotor with the top cover installed is placed on the base 13; when working, the driving motor 11 can drive the turntable 12 to rotate, and a plurality of fixing tools for placing the motor rotor and the top cover are arranged on the turntable 12, wherein the base 13 is used to support the motor rotor and the top cover, and the limiting columns 14 are used to limit the motor rotor and the top cover to prevent the motor rotor and the top cover from rolling off when the turntable 12 rotates.

[0027] The rotor feeding device 2 includes a vertical rod 21, a transfer slide rail 22 installed on the vertical rod 21, a supporting slide rail 23 arranged on the transfer slide rail 22, a first connecting plate 24 installed on the supporting slide rail 23, a first cylinder 25 installed below the first connecting plate 24, a first push rod connected to the first cylinder 25, and a first clamping claw 26 connected to the first push rod. The vertical rod 21 is installed on a fixed platform, the transfer slide rail 22 is fixedly installed on the vertical rod 21, the supporting slide rail 23 is fixedly installed on the transfer slide rail 22, the first connecting plate 24 is snapped on the supporting slide rail 23, and the first cylinder 25 is fixedly installed on the first connecting plate 24; wherein, the first connecting plate 24 can slide on the supporting slide rail 23, the first cylinder 25 can also move with the movement of the first connecting plate 24, the first cylinder 25 can also drive the first push rod to move, and when the first push rod moves, the first clamping claw 26 also moves accordingly, so that the motor rotor can be clamped and then transported to the base 13 on the turntable 12.

[0028] The top cover feeding device 3 includes a connecting column 31, a connecting rail 32 installed above the connecting column 31, a first slider 33 installed on the connecting rail 32, a second cylinder 34 installed on the first slider 33, a second push rod connected to the second cylinder 34, a second slider 35 connected to the second push rod, a support block 36 fixedly connected to the second slider 35, and a second clamp 37 fixedly connected to the support block 36. The connecting column 31 is fixedly installed on the fixed platform, the connecting rail 32 is fixedly installed on the connecting column 31, and the first slider 33 is slidably installed on the connecting rail 32. The second cylinder 34 is fixedly mounted on the first slider 33, and the second slider 35 rests on the second cylinder 34; the first slider 33 can slide on the connecting rail 32, and the second cylinder 34 can move therewith, and the second cylinder 34 can drive the second push rod to move, and when the second push rod moves, it can drive the second slider 35 to move on the second cylinder 34, and when the second slider 35 moves, it can drive the support block 36 to move, and when the support block 36 moves, it can drive the second clamp 37 to move, and then the second clamp 37 can clamp the top cover and then move it to the motor rotor on the turntable 12.

[0029] The rivet placement mechanism 4 includes a support column 41, a lateral control device arranged on both sides above the support column 41, a longitudinal control device arranged on the lateral control device, and a rivet blowing device 47 arranged on one side of the longitudinal control device; the lateral control device includes a support plate 42, a third cylinder 43 installed on the support plate 42, a third push rod connected to the third cylinder 43, and a receiving plate 44 connected to the third push rod; the support plate 42 is fixedly connected to the support column 41; the longitudinal control device includes a fourth cylinder 45, a fourth push rod connected to the fourth cylinder 45, and a second connecting plate 46 connected to the fourth push rod; the fourth cylinder 45 is fixedly installed on the receiving plate 44; wherein the support column 41 can support the lateral control device and the longitudinal control device , wherein the longitudinal control device and the lateral control device can drive the rivet blowing device 47 thereon to move when they are working, so that the rivet blowing device 47 moves to the mounting hole of the motor rotor and the top cover, so as to facilitate the rivet to be stably placed in the mounting hole; further, the third cylinder 43 can drive the third push rod to move, and when the third push rod moves, it can drive the receiving plate 44 thereon to move, and when the receiving plate 44 moves, it can drive the fourth cylinder 45 thereon to move, and the fourth cylinder 45 can drive the fourth push rod to move, and the movement of the fourth push rod can drive the second connecting plate 46 thereon to move, and when the second connecting plate 46 moves, it can drive the rivet blowing device 47 thereon to move, so as to facilitate the rivet blowing device 47 to load the rivets to the mounting holes on the motor rotor and the top cover.

[0030] The riveting mechanism 5 is provided with two and both are tilted, and the tilting angle is the same as the central angle formed between the adjacent motor rotors on the turntable 12; the riveting mechanism 5 includes a fixed column 51, a longitudinal slide rail 52 arranged on the fixed column 51, a fifth cylinder 53 arranged on the fixed column 51, a fifth push rod connected to the fifth cylinder 53, a third slider 54 connected to the fifth push rod, and a pressing head 55 arranged on the third slider 54; the fifth cylinder 53 is fixedly installed on the fixed column 51, the third slider 54 is slidably installed on the longitudinal slide rail 52, and the pressing head 55 is fixedly installed on the third slider 54; the riveting mechanism 5 can simultaneously perform riveting operations on two adjacent motor rotors and the top cover on the turntable 12, and the fifth cylinder 53 can drive the fifth push rod thereon to move when the fifth push rod moves, and the third slider 54 can drive the pressing head 55 thereon to move when the third slider 54 moves, and the pressing head 55 can be riveted when the pressing head 55 moves to the motor rotor and the top cover, which is convenient for people to use.

[0031] The clamping device 6 includes a column 61, a sixth cylinder 62 installed on the column 61, a sixth push rod connected to the sixth cylinder 62, and a pressure block 63 connected to the sixth push rod. The pressure block 63 is a rotating body, and the diameter of its lower side is the same as the diameter of the position where the rivet is installed on the motor rotor. When working, the sixth cylinder 62 can drive the sixth push rod to move, and the movement of the sixth push rod can drive the pressure block 63 thereon to move until the pressure block 63 is tightly pressed against the motor rotor and the top cover, thereby playing a role of re-pressing the motor rotor and the top cover after riveting.

[0032] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A motor rotor top cover mounting device, comprising a fixed platform, characterized in that: Also includes: A placement device (1) is arranged on a fixed platform and is used to install a motor rotor and a top cover; A rotor loading device (2), arranged above the fixed platform and located on one side of the placement device, for loading the rotor; A top cover loading device (3), arranged above the fixed platform and located on one side of the placement device, for loading the top cover; A rivet placement mechanism (4) is arranged above the fixed platform and located on one side of the placement device and is used to place rivets into mounting holes on the motor rotor and the top cover; A riveting mechanism (5) is arranged on the placement device and is used to rivet the rivets placed on the motor rotor and the top cover; A clamping device (6) is arranged above the fixed platform and located on one side of the placement device and is used to clamp the motor rotor and the top cover after riveting; The placement device comprises a turntable (12), a driving motor (11) connected to the turntable (12), and a plurality of fixing tools arranged on the turntable (12); the fixing tools are fixedly mounted on the turntable (12); the fixing tools comprise a base (13) and limiting columns (14) arranged around the base (13); the base (13) is fixedly mounted on the turntable (12), the limiting columns (14) are fixedly mounted on the base (13), and the motor rotor with the top cover mounted is placed on the base (13); The rivet placement mechanism (4) comprises a support column (41), a transverse control device arranged on both sides above the support column (41), a longitudinal control device arranged on the transverse control device, and a rivet blowing device (47) arranged on one side of the longitudinal control device; the transverse control device comprises a support plate (42), a third cylinder (43) installed on the support plate (42), a third push rod connected to the third cylinder (43), and a receiving plate (44) connected to the third push rod; the support plate (42) is fixedly connected to the support column (41); the longitudinal control device comprises a fourth cylinder (45), a fourth push rod connected to the fourth cylinder (45), and a second connecting plate (46) connected to the fourth push rod; the fourth cylinder (45) is fixedly installed on the receiving plate (44).

2. A motor rotor top cover installation device according to claim 1, characterized in that: The top cover loading device (3) comprises a connecting column (31), a connecting rail (32) installed above the connecting column (31), a first slider (33) installed on the connecting rail (32), a second cylinder (34) installed on the first slider (33), a second push rod connected to the second cylinder (34), a second slider (35) connected to the second push rod, a support block (36) fixedly connected to the second slider (35), and a second clamp (37) fixedly connected to the support block (36); the connecting column (31) is fixedly installed on a fixed platform, the connecting rail (32) is fixedly installed on the connecting column (31), the first slider (33) is slidably installed on the connecting rail (32), the second cylinder (34) is fixedly installed on the first slider (33), and the second slider (35) rests on the second cylinder (34).

3. The motor rotor top cover installation device according to claim 1, characterized in that: The riveting mechanism (5) is provided with two and both are inclined, and the inclination angle is the same as the central angle formed between adjacent motor rotors on the turntable (12); the riveting mechanism (5) comprises a fixed column (51), a longitudinal slide rail (52) arranged on the fixed column (51), a fifth cylinder (53) arranged on the fixed column (51), a fifth push rod connected to the fifth cylinder (53), a third slide block (54) connected to the fifth push rod, and a pressing head (55) arranged on the third slide block (54); the fifth cylinder (53) is fixedly mounted on the fixed column (51), the third slide block (54) is slidably mounted on the longitudinal slide rail (52), and the pressing head (55) is fixedly mounted on the third slide block (54).

4. A motor rotor top cover installation device according to claim 3, characterized in that: The clamping device (6) comprises a column (61), a sixth cylinder (62) mounted on the column (61), a sixth push rod connected to the sixth cylinder (62), and a pressure block (63) connected to the sixth push rod. The pressure block (63) is a rotating body, and the diameter of the lower part thereof is the same as the diameter of the position where the rivet is installed on the motor rotor.

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