A highly integrated operating platform device for an open steel box girder and a construction operation method

Abstract

Provided is a highly integrated operating platform device for an open steel box girder, comprising an integrated control device, a device for simultaneous welding of multiple bolts, an automatic template feeding device, and an automated mobile operating platform; the integrated control device comprises a control device, a driving stepper motor, and a walking track; the device for simultaneous welding of multiple bolts comprises a bolt welder, and a lifting device; an automatic template feeding device, a template slide rail, a template jacking device, and an assembled standard template bracket; the automated mobile operating platform comprises an operating platform and a platform safety hook; and also provided is a corresponding construction operation method, wherein the operating platform device has a simple and practical structure, and can be driven by a stepper-driven walking track controlled by an integrated control device to drive the integrated control device, the device for simultaneous welding of multiple bolts, the automatic template feeding device, and the automated mobile operating platform to move forward, thereby realizing a solution of simultaneous welding of bolts, automatic template feeding, and an automated mobile operating platform.

Description

Technical Field

[0001] The present invention relates to the technical field of bridge construction, and in particular to a highly integrated operating platform device for an open steel box girder and a construction operation method, which is an operating platform device capable of realizing simultaneous welding of multiple bolts, automatic feeding of templates, and automated mobility. Background Art

[0002] In the construction method of traditional technology, most of the bolts are welded individually by bolt welding machines. The technical disadvantage is that it consumes a certain amount of labor and wastes construction time. The traditional construction method of formwork construction currently uses automobile cranes for lifting. The disadvantage is that the crane cannot be unhooked before the template is installed and adjusted, resulting in a long crane demand time and serious waste of labor and crane costs. In the traditional construction method, the construction operation platform is mostly installed by crane in combination with manual installation. The disadvantage is that it is not mobile, and there are major safety hazards during the removal and installation process. After the construction of one position is completed, it takes a long time to move the platform to another position, which is low in safety. Therefore, there is a need for a device that can realize the integrated construction of simultaneous welding of bolts, automatic feeding of formwork, and automated mobile operation platform through a single integrated device, which can be widely used in current construction. Summary of the invention

[0003] In order to overcome the defects of the above-mentioned prior art, the purpose of the present invention is to provide a highly integrated operating platform device for an open steel box girder, which can realize simultaneous welding of multiple bolts, automatic feeding of templates, and an automated mobile operating platform device.

[0004] The object of the present invention is to provide a highly integrated operating platform device for an open steel box girder, comprising an integrated control device, a plurality of simultaneous stud welding devices, a template automatic feeding device and an automated mobile operating platform, wherein the plurality of simultaneous stud welding devices, the template automatic feeding device and the automated mobile operating platform are integrated into the same integrated operating platform device, and the template feeding, stud welding and stud welding are controlled by the integrated control device.

[0005] Preferably, the integrated control device comprises a control device body (1), a driving stepper motor (2) and a walking track (3). The integrated control device controls the driving stepper motor (2) through an electrical signal and drives the driving stepper motor (2) to move. After positioning, the driving stepper motor stops moving and performs template feeding, stud welding and stud welding.

[0006] Preferably, the device for simultaneously welding multiple bolts comprises a bolt welding device (7) and a lifting device, and the bolt welding machine (7) is controlled by the integrated control device to weld the structural bolts, and moves forward after welding is completed to continue welding the bolts at the next position.

[0007] Preferably, the template automatic feeding device includes a template slide rail (8), a template jacking device (9) and an assembled standard template support (10). The template slides to the construction plane through the template slide rail (8), and at the same time, the template tightening device (9) pushes the lower template of the lower template support into the template slide rail (8). This operation is repeated to continuously install the template.

[0008] Preferably, the automated mobile operating platform comprises an operating platform (5) and a platform safety hook (6); the operating platform (5) is detachable and is a steel bar platform, which is light in weight and can be manually installed and disassembled.

[0009] Preferably, the automated mobile operating platform also includes a human standing platform (4).

[0010] Preferably, the material of the multiple bolt simultaneous welding device, the template automatic feeding device, and the automated mobile operating platform are all Q235B.

[0011] The present invention also aims to provide a construction operation method of a highly integrated operation platform device for an open steel box girder, comprising:

[0012] Step 1, implement the template automatic feeding construction;

[0013] Step 2: Implement bolt positioning and welding construction;

[0014] Step 3, implement the construction of an automated mobile operating platform, which follows the equipment forward and backward to achieve vertical component construction.

[0015] Preferably, step 1 includes: assembling an automatic template feeding device, storing the template manufactured by the processing plant in the automatic template feeding device by manual loading, and transporting it to the construction site; at the construction site, using the template slide rail (8), the template jacking device (9) and the assembled standard template bracket (10) to slide the template to the template position.

[0016] Preferably, step 2 comprises: controlling the driving stepper motor (2) by the integrated control device and driving the driving stepper motor (2) to move, the driving stepper motor (2) stops moving after positioning, positioning the device to a position corresponding to the stud, welding the stud to the component by the stud welding device (7), and after welding is completed, the integrated control device drives the device to move forward to the next position for stud welding.

[0017] The present invention has the following beneficial effects:

[0018] The present invention can realize the integrated construction of simultaneous welding of bolts, automatic template feeding, and automatic mobile operation platform through an integrated control device, which can greatly save construction time, labor and process interleaving. The overall control is convenient and the use efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of a highly integrated operating platform device for an open steel box girder according to a preferred embodiment of the present invention.

[0020] Figure 2 It is a schematic structural diagram of an integrated control device of a highly integrated operating platform device for an open steel box girder according to a preferred embodiment of the present invention.

[0021] Figure 3 It is a structural schematic diagram of a bolt welding device of a highly integrated operating platform device of an open steel box girder according to a preferred embodiment of the present invention.

[0022] Figure 4 It is a structural schematic diagram of a template installation device for a highly integrated operating platform device for an open steel box girder according to a preferred embodiment of the present invention.

[0023] Figure 5 It is a schematic structural diagram of an operating platform of a highly integrated operating platform device for an open steel box girder according to a preferred embodiment of the present invention.

[0024] Among them: 1. Control device body; 2. Driving stepper motor; 3. Walking track; 4. Standing platform; 5. Operating platform; 6. Platform safety hook; 7. Bolt welding device; 8. Formwork slide rail; 9. Formwork jacking device; 10. Assembled standard formwork bracket DETAILED DESCRIPTION

[0025] like Figures 1 to 5 As shown, the present invention is further described in conjunction with specific embodiments and drawings.

[0026] The highly integrated operating platform device for the open steel box girder of this embodiment includes an integrated control device, a plurality of simultaneous bolt welding devices, a template automatic feeding device and an automated mobile operating platform. The plurality of simultaneous bolt welding devices, the template automatic feeding device and the automated mobile operating platform are integrated into the same integrated operating platform device, and the template feeding, bolt welding and bolt welding are controlled by the integrated control device.

[0027] Among them, the integrated control device includes a control device body 1, a driving stepper motor 2 and a walking track 3. The integrated control device controls the driving stepper motor 2 through electrical signals and drives the driving stepper motor 2 to move. After positioning, the driving stepper motor stops moving forward to perform template feeding, bolt welding and bolt welding.

[0028] Among them, the device for welding multiple bolts simultaneously includes a bolt welding device 7 and a lifting device. The bolt welding machine 7 is controlled by an integrated control device to weld the structural bolts. After welding is completed, it moves forward to continue to complete the bolt welding at the next position.

[0029] Among them, the automatic template feeding device includes a template slide rail 8, a template jacking device 9 and an assembled standard template bracket 10. The template slides to the construction plane through the template slide rail 8. At the same time, the template tightening device 9 pushes the lower template of the lower template bracket into the template slide rail 8. This operation is repeated to continuously install the template.

[0030] The automated mobile operating platform includes an operating platform 5 and a platform safety hook 6. The operating platform 5 is detachable and is a steel bar platform, which is light and can be manually installed and disassembled. Of course, the automated mobile operating platform also includes a standing platform 4.

[0031] Among them, the materials of multiple bolt simultaneous welding devices, template automatic feeding devices, and automated mobile operating platforms are all Q235B.

[0032] The construction operation method of the open steel box beam highly integrated operation platform device of this embodiment includes:

[0033] Step 1, implement the template automatic feeding construction, including: assembling the template automatic feeding device, storing the templates made by the processing plant in the template automatic feeding device by manual feeding, and transporting them to the construction site; using the template slide rail 8, the template jacking device 9 and the assembled standard template support 10 at the construction site to slide the template to the template position;

[0034] Step 2, implement bolt positioning and welding construction, including: controlling the driving stepper motor 2 through the integrated control device and driving the driving stepper motor 2 to move, driving the stepper motor 2 to stop moving after positioning, positioning the device to the corresponding position of the bolt, welding the bolt to the component through the bolt welding device 7, and after welding is completed, the integrated control device drives the device to move forward to the next position to perform bolt welding;

[0035] Step 3: Implement the construction of an automated mobile operating platform. The automated mobile operating platform follows the equipment forward and backward to realize vertical component construction.

[0036] Although the above describes and illustrates the specific embodiments of the present invention in detail, it should be pointed out that we can make various equivalent changes and modifications to the above embodiments based on the concept of the present invention. When the functional effects produced do not exceed the spirit covered by the specification, they should all be within the protection scope of the present invention.

Claims

1. A highly integrated operating platform device for an open steel box girder, characterized in that It includes an integrated control device, a plurality of stud simultaneous welding devices, a template automatic feeding device and an automated mobile operating platform, wherein the plurality of stud simultaneous welding devices, the template automatic feeding device and the automated mobile operating platform are integrated into the same integrated operating platform device, and the template feeding and stud welding are controlled by the integrated control device; The integrated control device comprises a control device body (1), a driving stepper motor (2) and a walking crawler (3); the integrated control device controls the driving stepper motor (2) through an electrical signal and drives the driving stepper motor (2) to move; after positioning, the driving stepper motor stops moving forward, and template feeding and stud welding are performed; The device for welding multiple bolts simultaneously comprises a bolt welding device (7) and a lifting device, wherein the bolt welding device (7) is controlled by the integrated control device to weld the structural bolts, and moves forward after welding is completed to continue welding the bolts at the next position; The template automatic feeding device comprises a template slide rail (8), a template jacking device (9) and an assembled standard template support (10); the template slides to the construction plane through the template slide rail (8); at the same time, the template jacking device (9) pushes the lower template of the lower template support onto the template slide rail (8); this operation is repeated to continuously install the template; The automated mobile operating platform comprises an operating platform (5) and a platform safety hook (6); the operating platform (5) is detachable and is a steel bar platform; The automated mobile operating platform also includes a human-standing platform (4); The material of the multiple stud simultaneous welding device, the template automatic feeding device and the automated mobile operating platform are all Q235B.

2. A construction operation method of the highly integrated operation platform device for an open steel box girder according to claim 1, characterized in that include: Step 1, implement the template automatic feeding construction; Step 2: Implement bolt positioning and welding construction; Step 3, implement the construction of an automated mobile operating platform, which follows the equipment forward and backward to achieve vertical component construction.

3. The construction operation method according to claim 2, characterized in that The step 1 comprises: An automatic template feeding device is assembled, and the templates manufactured in the processing plant are stored in the automatic template feeding device by manual feeding, and transported to the construction site; at the construction site, the template is slid to the template position using the template slide rail (8), the template jacking device (9) and the assembled standard template support (10).

4. The construction operation method according to claim 3, characterized in that The step 2 comprises: The driving stepper motor (2) is controlled by the integrated control device and driven to move. After positioning, the driving stepper motor (2) stops moving forward, and the device is positioned at a position corresponding to the bolt. The bolt is welded to the component by the bolt welding device (7). After welding is completed, the integrated control device drives the device forward to move to the next position to perform bolt welding.

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