A filter angle valve that is easy to install

By designing a filtration angle valve that is easy to install and adopting a simplified ball valve unit and filter unit structure, the problems of complex installation and poor water filtration of existing angle valve products are solved, achieving higher durability and water quality filtration.

CN113757410BActive Publication Date: 2025-02-14TAIZHOU AIDI XISHENGDA TUBE CO LTD
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Patent Information

Application Number
CN202111130837.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-26
Publication Date
2025-02-14
Estimated Expiration
2041-09-26

AI Technical Summary

Technical Problem

The existing angle valve product has complex structure and cumbersome installation, and cannot effectively filter water quality, resulting in wear of ceramic sheets or clogging of the bubbler in the faucet water outlet.

Method used

A filter angle valve that is easy to install is designed, adopting a combined structure of the valve body, ball valve unit and filter unit. The ball valve unit simplifies the structure through the design of the conversion chamber and sealing sleeve, and the filter unit is realized through a threaded cover and a cylindrical filter mesh. Water quality filtering.

Benefits of technology

It greatly simplifies the installation steps of the ball valve unit, improves the durability and sealing of the product, effectively prevents water impurities from entering, and extends the service life of bathroom equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN113757410B_ABST
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Abstract

A filtering angle valve which is easy to install, comprises a valve body, a ball valve unit and a filter unit, the valve body being provided with a water inlet and a water outlet, the water inlet, the ball valve unit, the filter unit and the water outlet being connected in sequence; a conversion chamber for installing the ball valve unit is provided in the valve body, the ball valve unit comprises a ball core, a sealing sleeve and a handle, the ball core being provided with a radial inner through hole, the ball core being sealed and movablely sleeved in the sealing sleeve; the sealing sleeve being clamped and sealed and installed in the conversion chamber, the sealing sleeve being provided with a radial outer through hole, the upper end of the sealing sleeve being provided with an upper opening for the handle to pass through, the upper opening being sealingly connected to the handle, the lower end of the handle being fixedly connected to the upper end of the ball core through the sealing sleeve, for controlling the rotation of the ball core relative to the sealing sleeve, and further controlling the opening and closing between the water inlet and the water outlet.
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Description

Technical Field

[0001] The invention relates to the field of valves, and in particular to a filtering angle valve which is easy to install. Background Art

[0002] When renovating existing homes, hotels or office buildings, an angle valve is usually installed at the water pipe interface buried inside the wall, and then a metal braided hose is used to connect the basin faucet, toilet, water heater or sink faucet and other bathroom equipment. Early angle valve products only realized the simple stop valve function, that is, the function of opening and closing, so as to facilitate the installation and maintenance of bathroom products. However, as modern bathroom equipment adopts a large number of ceramic plate plane sealing technology and sets a bubbler at the water outlet, the requirements for water purity are increasing day by day, to prevent impurities from being embedded in the ceramic plate plane to cause wear or block the bubbler at the faucet outlet.

[0003] The angle valve currently in use only has a switching function through a ball valve unit, but the ball valve unit often needs to be assembled in sequence through multiple parts such as multiple elastic sealing rings, a metal valve ball, a connecting rod detachably connected to the metal valve ball, a handle, etc., which is relatively cumbersome. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a filter angle valve which is easy to install:

[0005] A filtering angle valve which is easy to install, comprises a valve body, a ball valve unit and a filter unit, the valve body being provided with a water inlet and a water outlet, the water inlet, the ball valve unit, the filter unit and the water outlet being connected in sequence; a conversion chamber for installing the ball valve unit is provided in the valve body, the ball valve unit comprises a ball core, a sealing sleeve and a handle, the ball core being provided with a radial inner through hole, the ball core being sealed and movablely sleeved in the sealing sleeve; the sealing sleeve being clamped and sealed and installed in the conversion chamber, the sealing sleeve being provided with a radial outer through hole, the upper end of the sealing sleeve being provided with an upper opening for the handle to pass through, the upper opening being sealingly connected to the handle, the lower end of the handle being fixedly connected to the upper end of the ball core through the sealing sleeve, for controlling the rotation of the ball core relative to the sealing sleeve, and further controlling the opening and closing between the water inlet and the water outlet.

[0006] Preferably, the outer edges of both ends of the sealing sleeve relative to the radial outer through hole are provided with an integral raised annular sealing portion, and the annular sealing portion and the annular groove provided in the conversion chamber form a sealing engagement. The provision of the annular sealing portion can not only improve the sealing between the ball valve unit and the valve body, but also effectively avoid the sealing sleeve from rotating together during the rotation of the ball core.

[0007] Preferably, the sealing sleeve is spherical in structure, and a retaining isolation ring protruding outward is provided on the middle outer surface of the sealing sleeve relative to the two annular sealing parts, and the retaining isolation ring and the annular retaining groove provided in the conversion chamber form a retaining seal, thereby limiting the circumferential rotation of the sealing sleeve, and the structure of the retaining isolation ring has a good sealing effect, thereby preventing liquid from passing between the valve body and the sealing sleeve.

[0008] Preferably, the lower end of the ball core is provided with a first dome portion protruding downward, and the first dome portion is engaged with a first circular groove provided at the lower end of the inner surface of the sealing sleeve. The arrangement of the present application can effectively prevent the ball core and the sealing sleeve from tilting during operation.

[0009] Preferably, the handle includes a club and an outer handle, the club movably and sealably passes through the upper opening of the sealing sleeve and is fixedly connected to the upper end of the ball core, the outer handle includes a handle body, one end of the handle body is provided with a snap-in hole, the snap-in hole and the club form a detachable snap-fit, and the upper end of the snap-in hole is detachably mounted with a handle cover that forms a cover with the snap-in hole. The setting of the handle cover greatly optimizes the difficulty of the injection molding process of the handle body itself, and optimizes the structure and cost of the handle body itself. The handle cover can be removed at any time, so that the user can intuitively see the connection status of the club and the snap-in hole, whether the upper end of the club is worn, etc., which is convenient for the user's maintenance and inspection.

[0010] Preferably, the upper end of the ball club is provided with two L-shaped locking grooves distributed circumferentially, and the L-shaped locking groove includes a vertical locking groove and a transverse locking groove located on one side of the bottom of the vertical locking groove; the handle body is provided with two locking blocks protruding radially inward, and the locking blocks are engaged with the transverse locking grooves through the vertical locking grooves; the lower end of the handle cover is provided with a locking tongue protruding downward, and the locking tongue is plug-in and fixedly engaged with the vertical locking groove for locking the relative position of the ball club and the outer handle.

[0011] Preferably, a first sealing ring is provided between the outer handle and the valve body, and the first sealing ring can not only play a sealing effect, but also form a certain elastic buffering effect on the outer handle and the valve body.

[0012] Preferably, the lower part of the club is provided with an annular flange, the upper part of the sealing sleeve is provided with an integrally extended convex end, the convex end is provided with an annular groove corresponding to the annular flange, the annular flange is movably installed in the annular groove, and the annular flange and the annular groove form a sealing limit fit. The thickened convex end can effectively prevent the club from damaging the sealing sleeve during rotation. The provision of the annular flange and the annular groove can effectively improve the sealing performance between the sealing sleeve and the ball core, and also prevent the club from tilting and breaking during use.

[0013] Preferably, a mounting chamber for installing a filter unit is provided on one side of the valve body close to the water outlet, a mounting port is provided on one side of the mounting chamber, the filter unit is installed in the mounting chamber through the mounting port, the filter unit comprises a threaded cover and a cylindrical filter screen fixedly connected to each other, the threaded cover and the mounting port form a threaded fixed fit, a second sealing ring is provided between the threaded cover and the mounting port, the cylindrical filter screen is located on the inner side of the threaded cover, and the cylindrical filter screen is vertically arranged to the water outlet and covers the inner end of the water outlet.

[0014] Preferably, the valve body is an integral injection molding, and the valve body is overmolded by an injection molding machine on the outer side of the lower part of the ball valve unit. The ball core, the sealing component, and the ball rod are assembled first, and then the assembly is installed on the injection molding machine, and then the outer side of the lower part of the assembly is overmolded, and then the outer handle is clamped and installed on the assembly. The integral injection molding of the valve body can significantly improve the sealing performance of the valve body.

[0015] Beneficial effect: when the radial outer through hole corresponds to the radial inner through hole, the water inlet and the water outlet are connected, and when the radial outer through hole and the radial inner through hole are misaligned, the water inlet and the water outlet are closed. The present application greatly simplifies the structure of the ball valve unit, so that the ball valve unit forms a whole, and there is no need to install multiple parts in sequence, which greatly simplifies the required installation steps and significantly improves the durability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of an embodiment.

[0017] Figure 2 It is a cross-sectional schematic diagram of an embodiment.

[0018] Figure 3 It is the internal assembly diagram of the embodiment.

[0019] Figure 4 It is the internal structure diagram of the embodiment.

[0020] Figure 5 It is a schematic diagram of the structure of the handle body.

[0021] Figure 6 The cross-sectional structure diagram of the valve body.

[0022] Figure 7 It is a cross-sectional structural diagram of the sealing sleeve.

[0023] 1. Valve body; 2. Water inlet; 3. Water outlet; 4. Conversion chamber; 5. Ball core; 6. Sealing sleeve; 7. Handle; 8. Radial inner through hole; 9. Radial outer through hole; 10. Annular sealing part; 11. Annular groove; 12. Positioning isolation ring; 13. Annular positioning groove; 14. First dome part; 15. Ball rod; 16. Outer handle; 17. Handle body; 18. Handle cover; 19. Positioning hole; 20. L-shaped locking groove; 21. Locking block; 22. Locking tongue; 23. First sealing ring; 24. Annular flange; 25. Installation chamber; 26. Installation port; 27. Threaded cover; 28. Cylindrical filter; 29. ​​Second sealing ring; 30. Raised end; 31. Annular groove. DETAILED DESCRIPTION

[0024] The following is combined with Figure 1-7 The present invention is further illustrated with examples.

[0025] Embodiment: A filtering angle valve which is easy to install comprises a valve body 1, a ball valve unit and a filtering unit.

[0026] The valve body 1 is provided with a water inlet 2 and a water outlet 3, and the water inlet 2, the ball valve unit, the filter unit, and the water outlet 3 are connected in sequence. A conversion chamber 4 for installing the ball valve unit is provided in the valve body 1. A mounting chamber 25 for installing the filter unit is provided on one side of the valve body 1 close to the water outlet 3, and a mounting port 26 is provided on one side of the mounting chamber 25. The filter unit is installed in the mounting chamber 25 through the mounting port 26. The filter unit includes a threaded cover 27 and a cylindrical filter screen 28 that are fixedly connected to each other. The threaded cover 27 and the mounting port 26 form a threaded fixed fit. A second sealing ring 29 is provided between the threaded cover 27 and the mounting port 26. The cylindrical filter screen 28 is located inside the threaded cover 27. The cylindrical filter screen 28 is vertically arranged with the water outlet 3 and covers the inner end of the water outlet 3. The valve body 1 is an integral injection molding, and the valve body 1 is molded by an injection molding machine by covering the outer side of the lower part of the ball valve unit. First, the ball core 5, the sealing component, and the ball rod 15 are assembled, and then the assembly is installed on the injection molding machine. Then, the outer side of the lower part of the assembly is covered with injection molding, and then the outer handle 16 is clamped and installed on the assembly. The one-piece injection molding of the valve body 1 can significantly improve the sealing performance of the valve body 1.

[0027] The ball valve unit comprises a ball core 5, a sealing sleeve 6 and a handle 7. The ball core 5 is provided with a radial inner through hole 8, and the ball core 5 is sealed and movably sleeved in the sealing sleeve 6. The lower end of the ball core 5 is provided with a first dome portion 14 protruding downward, and the first dome portion 14 is embedded with a first circular groove provided at the lower end of the inner surface of the sealing sleeve 6. The arrangement of the present application can effectively prevent the ball core 5 and the sealing sleeve 6 from tilting during operation. The ball core 5 is made of plastic material, and the upper end of the ball core 5 is provided with a ball rod 15 integrally molded and injected with it. The ball rod 15 movably seals and passes through the upper opening, and the upper end of the ball rod 15 is provided with an outer handle 16, and the ball rod 15 and the outer handle 16 constitute the handle 7. The upper opening is sealed and connected to the handle 7, and the lower end of the handle 7 passes through the sealing sleeve 6 and is fixedly connected to the upper end of the ball core 5, which is used to control the rotation of the ball core 5 relative to the sealing sleeve 6, thereby controlling the opening and closing between the water inlet 2 and the water outlet 3. The application uses plastic material to greatly save the material cost, making the product cost less than half of the original metal ball valve, but the durability of the plastic material itself is lower than that of the metal material. If the original ball valve structure is simply used, there is often a technical problem of cracking the ball core 5. The application uses an integral injection molding method to form the ball core 5 and the ball rod 15 at its upper end, which significantly improves the structural stability of the ball core 5.

[0028] The sealing sleeve 6 is installed in the conversion chamber 4 in a locking and sealing manner, and the sealing sleeve 6 is provided with a radial outer through hole 9. The outer edges of both ends of the sealing sleeve 6 relative to the radial outer through hole 9 are provided with an integrally raised annular sealing portion 10, and the annular sealing portion 10 and the annular groove 11 provided in the conversion chamber 4 form a sealing locking fit. The provision of the annular sealing portion 10 can not only improve the sealing performance between the ball valve unit and the valve body 1, but also effectively prevent the sealing sleeve 6 from rotating together during the rotation of the ball core 5. The sealing sleeve 6 is a spherical structure, and the sealing sleeve 6 is provided with an outwardly protruding locking isolation ring 12 on the middle outer surface relative to the two annular sealing portions 10, and the locking isolation ring 12 and the annular locking groove 13 provided in the conversion chamber 4 form a locking and sealing fit. Thereby limiting the circumferential rotation of the sealing sleeve 6, in addition, the structure of the locking isolation ring 12 has a good sealing effect, thereby preventing the liquid from passing between the valve body 1 and the sealing sleeve 6.

[0029] The outer handle 16 includes a handle body 17, one end of which is provided with a locking hole 19, the locking hole 19 and the club 15 form a detachable buckle fit, and the upper end of the locking hole 19 is detachably installed with a handle cover 18 that forms a cover fit with the locking hole 19. The setting of the handle cover 18 greatly optimizes the difficulty of the injection molding process of the handle body 17 itself, and optimizes the structure and cost of the handle body 17 itself. The handle cover 18 can be disassembled at any time, so that the user can intuitively see the connection status of the club 15 and the locking hole 19, whether there is wear on the upper end of the club 15, etc., which is convenient for the user's maintenance and inspection. A first sealing ring 23 is provided between the outer handle 16 and the valve body 1, and the first sealing ring 23 can not only play a sealing effect, but also form a certain elastic buffer effect on the outer handle 16 and the valve body 1.

[0030] The upper end of the club 15 is provided with two L-shaped locking grooves 20 distributed in the circumferential direction, and the L-shaped locking grooves 20 include a vertical locking groove and a transverse locking groove located at one side of the bottom of the vertical locking groove. The handle body 17 is provided with two locking blocks 21 protruding radially inward, and the locking blocks 21 are engaged with the transverse locking groove through the vertical locking groove. The lower end of the handle cover 18 is provided with a locking tongue 22 protruding downward, and the locking tongue 22 and the vertical locking groove are engaged in a plug-in fixed manner, which is used to lock the relative position of the club 15 and the outer handle 16. The lower part of the club 15 is provided with an annular flange 24, and the upper part of the sealing sleeve 6 is provided with an integrally extended protruding end 30, and the protruding end 30 is provided with an annular groove 31 corresponding to the annular flange 24, and the annular flange 24 is movably installed in the annular groove 31, and the annular flange 24 and the annular groove 31 form a sealing limit fit. The thickened protruding end 30 can effectively prevent the club 15 from causing damage to the sealing sleeve 6 during the rotation process. The provision of the annular flange 24 and the annular groove 31 can not only effectively improve the sealing performance between the sealing sleeve 6 and the ball core 5, but also prevent the ball shaft 15 from tilting and breaking during use.

[0031] Obviously, the above embodiments of the present invention are merely examples for illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to exhaust all implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still fall within the protection scope of the present invention.

Claims

1. A filter angle valve that is easy to install, comprising a valve body (1), a ball valve unit and a filter unit, characterized in that: The valve body (1) is provided with a water inlet (2) and a water outlet (3), and the water inlet (2), the ball valve unit, the filter unit, and the water outlet (3) are connected in sequence; a conversion chamber (4) for installing the ball valve unit is provided in the valve body (1), and the ball valve unit comprises a ball core (5), a sealing sleeve (6), and a handle (7); the ball core (5) is provided with a radial inner through hole (8), and the ball core (5) is sealed and movably sleeved in the sealing sleeve (6); the sealing sleeve (6) is installed in the conversion chamber (4) in a locking and sealing manner, and the sealing sleeve (6) is provided with a radial outer through hole (9); the upper end of the sealing sleeve (6) is provided with an upper opening for the handle (7) to pass through, and the upper opening is sealed and connected to the sealing sleeve (6); The handle (7) is connected to the ball core (5), the lower end of which passes through the sealing sleeve (6) and is fixedly connected to the upper end of the ball core (5), and is used to control the rotation of the ball core (5) relative to the sealing sleeve (6), thereby controlling the opening and closing of the water inlet (2) and the water outlet (3); the handle (7) comprises a ball rod (15) and an outer handle (16), the ball rod (15) movably and sealingly passes through an upper opening provided in the sealing sleeve (6) and is fixedly connected to the upper end of the ball core (5), the outer handle (16) comprises a handle body (17), one end of the handle body (17) is provided with a locking hole (19), the locking hole (19) and the ball rod (15) form a detachable buckle fit, and the upper end of the locking hole (19) can be detachably mounted. A handle cover (18) is provided which is fitted with the locking hole (19); the upper end of the ball rod (15) is provided with two L-shaped locking grooves (20) distributed in the circumferential direction, the L-shaped locking groove (20) comprises a vertical locking groove and a transverse locking groove located at one side of the bottom of the vertical locking groove; the handle body (17) is provided with two locking blocks (21) protruding radially inward, the locking blocks (21) are fitted with the transverse locking groove through the vertical locking groove; the lower end of the handle cover (18) is provided with a locking tongue (22) protruding downward, the locking tongue (22) is inserted and fixedly fitted with the vertical locking groove, and is used to lock the relative position of the ball rod (15) and the outer handle (16); the sealing sleeve (6) is relative to the radial outer through hole The outer edges of both ends of the ball core (9) are provided with an integral raised annular sealing portion (10), and the annular sealing portion (10) and the annular groove (11) provided in the conversion chamber (4) form a sealing engagement fit; the sealing sleeve (6) is a spherical structure, and the middle outer surface of the sealing sleeve (6) relative to the two annular sealing portions (10) is provided with an outwardly protruding engagement isolating ring (12), and the engagement isolating ring (12) and the annular engagement groove (13) provided in the conversion chamber (4) form a locking seal fit; the lower end of the ball core (5) is provided with a downwardly protruding first dome portion (14), and the first dome portion (14) and the first circular groove provided at the lower end of the inner surface of the sealing sleeve (6) form an embedded fit.

2. The filter angle valve that is easy to install according to claim 1 is characterized in that: A first sealing ring (23) is provided between the outer handle (16) and the valve body (1).

3. The filter angle valve that is easy to install according to claim 2 is characterized in that: The lower part of the ball rod (15) is provided with an annular flange (24), the upper part of the sealing sleeve (6) is provided with an integrally extended protruding end (30), the protruding end (30) is provided with an annular groove (31) corresponding to the annular flange (24), the annular flange (24) is movably installed in the annular groove (31), and the annular flange (24) and the annular groove (31) form a sealing limit fit.

4. The filter angle valve that is easy to install according to claim 3 is characterized in that: The valve body (1) is provided with an installation chamber (25) for installing a filter unit on one side close to the water outlet (3), and a mounting opening (26) is provided on one side of the installation chamber (25). The filter unit is installed in the installation chamber (25) through the mounting opening (26). The filter unit comprises a threaded cover (27) and a cylindrical filter screen (28) which are fixedly connected to each other. The threaded cover (27) and the mounting opening (26) form a threaded fixed fit. A second sealing ring (29) is provided between the threaded cover (27) and the mounting opening (26). The cylindrical filter screen (28) is located on the inner side of the threaded cover (27). The cylindrical filter screen (28) is arranged perpendicular to the water outlet (3) and covers the inner end of the water outlet (3).

5. The filter angle valve that is easy to install according to claim 1 is characterized in that: The valve body (1) is an integral injection-molded body, and the valve body (1) is formed by an injection molding machine by encapsulating the outer side of the lower part of the ball valve unit.

Citation Information

Patent Citations

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