A cutting fluid separation device for facilitating the recovery of iron chips
By combining the design of the liquid guide plate, electromagnetic turbine and magnetic block, the problems of poor iron filings separation and inconvenient collection in cutting fluid separation equipment are solved, realizing rapid separation and convenient collection, and improving the practical performance of the equipment.
Patent Information
- Application Number
- CN202210854860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2042-07-18
AI Technical Summary
In the existing technology, the cutting fluid separation equipment of horizontal machining centers cannot quickly separate large amounts of iron filings, and the iron filings are not easy to collect, resulting in low separation effect and collection performance.
The design employs a combination of a fluid guide plate, an electromagnetic turbine, and a magnetic block. Through stirring and adsorption, it achieves rapid separation and collection of cutting fluid and iron filings. The induced current of the electromagnetic turbine controls the adsorption and shedding of iron filings, and the design of a movable trough and a chip collection cylinder enables convenient collection of iron filings.
It effectively improves the separation effect of cutting fluid and the collection performance of iron filings, achieving rapid separation and convenient collection, and enhancing the practicality of the equipment.
Smart Images
Figure CN114986249B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of horizontal machining centers, in particular to a cutting fluid separation device which is convenient for recycling iron chips. Background Art
[0002] At present, when cutting or grinding metal objects in the corresponding horizontal machining center, it is necessary to use cutting fluid with cooling protection function and cutting fluid recovery and separation equipment. However, during the use of general cutting fluid separation equipment for recycling iron chips, the relevant mechanism cannot quickly separate a large number of impurities, namely iron chips, in a short time, which leads to poor separation effect of iron chips in the cutting fluid. In addition, the separated iron chips cannot be conveniently collected and taken out, which leads to low practical performance of iron chip collection.
[0003] In view of the shortcomings of the prior art, the present invention provides a cutting fluid separation device that is convenient for recovering iron chips. It has the advantages of effectively improving the separation effect of cutting fluid and the practical performance of collecting iron chips. It solves the problem that the general cutting fluid separation device for recovering iron chips has poor separation effect on iron chips in cutting fluid and low practical performance in collecting iron chips during use. Summary of the invention
[0004] In order to achieve the above-mentioned purpose of effectively improving the separation effect of cutting fluid and effectively improving the practical performance of iron chip collection, the present invention provides the following technical scheme: a cutting fluid separation device that is convenient for recycling iron chips, comprising a shell, a liquid collecting pipe is fixedly inserted at the bottom of the inner cavity of the shell, a symmetrical protective ring is fixedly installed in the middle of the inner cavity of the shell, the inner cavity of the protective ring is rotatably connected to a liquid guide plate, the front end of the liquid guide plate is fixedly connected to a piston seat, the upper inner cavity of the piston seat is slidably connected to a sliding block, the rear end of the piston seat is rotatably connected to a transmission gear ring, and the front end of the transmission gear ring is fixedly connected to A turning handle, a hinge rod is movably connected between the turning handle and the slider, an annular sliding frame is fixedly connected to the rear of the inner cavity liquid guide plate of the protective ring, and the rear end of the transmission gear ring is rotatably connected to a magnetic block extending to the annular sliding frame. The upper and lower ends of the protective ring are provided with suction ports, and the left and right sides of the protective ring are provided with discharge ports. The outer side of the protective ring is slidably clamped with a chip collecting barrel extending to the discharge port, and a movable groove is provided at one end of the chip collecting barrel close to the discharge port, and the movable groove and the inner cavity of the suction port are movably connected with elastic blocking balls, and the top and bottom of the protective ring are rotatably connected with electromagnetic turbines.
[0005] Preferably, a transfer worm extending to the liquid guide plate is rotatably connected between the protective rings, and a transfer worm extending to the liquid guide plate and the electromagnetic turbine is also rotatably connected at the rear end of the protective ring.
[0006] Preferably, a tooth segment meshing with the transmission gear ring is fixedly connected to the rear of the liquid guide plate on the inner wall of the protective ring, so that when the liquid guide plate and the piston seat rotate as a whole, the transmission gear ring can rotate under the restriction of the tooth segment, and cooperate with the turning handle to make the hinged rod drive the slider to reciprocate.
[0007] Preferably, the inner wall of the protective ring is evenly provided with transition grooves corresponding to the liquid suction port and the liquid discharge port, and the transition grooves are respectively connected to the liquid suction port and the liquid discharge port.
[0008] Preferably, a through hole is provided between the piston seat and the liquid guiding plate, and a through groove is provided behind the outer through hole of the liquid guiding plate.
[0009] Preferably, winding coils are embedded in the wall cavities on the left and right sides of the annular sliding frame, and the winding coil on the left side is electrically connected to the electromagnetic turbine on the upper side, and the winding coil on the right side is electrically connected to the electromagnetic turbine on the lower side.
[0010] Preferably, a screen is fixedly installed on the top of the chip collecting barrel, so that when the solution containing iron chips sent out by the piston seat enters the chip collecting barrel, the iron chips can be restricted and collected, while the solution part continues to return to the inner cavity of the shell.
[0011] Beneficial Effects
[0012] Compared with the prior art, the present invention provides a cutting fluid separation device that is convenient for recycling iron chips, and has the following beneficial effects:
[0013] 1. The cutting fluid separation device for recovering iron chips introduces the used cutting fluid into the inner cavity of the shell through the liquid collecting pipe, and covers the electromagnetic turbine and the protective ring part, and then uses the external drive to drive the transfer worm between the protective rings to rotate the liquid guide plates on both sides, and the synchronous liquid guide plates use the corresponding transfer worm to drive the electromagnetic turbine to rotate, and the electromagnetic turbine then stirs the cutting fluid to prevent the precipitation of iron chips. During this period, when the magnetic block is driven to move to the coil winding part on the annular slide frame, an induced current is then introduced into the electromagnetic turbine on the corresponding side, which then adsorbs the iron chips during the stirring process. When the magnetic block is separated from the coil winding part on the annular slide frame, the electromagnetic turbine on the corresponding side no longer adsorbs the iron chips, and the iron chips fall off in a clustered manner. At this time, the slider in the piston seat just sucks the external solution, and the piston seat sucks the solution mixed with a large amount of iron chips through the corresponding liquid suction port at the electromagnetic turbine on the power-off side, thereby effectively improving the separation effect of the cutting fluid.
[0014] 2. The cutting fluid separation equipment is convenient for recovering iron chips. After the solution doped with a large amount of iron chips is sucked in by the piston seat, due to its continuous rotation, when the magnetic block enters the coil part on the other side of the annular slide frame again, the slider sends the solution doped with iron chips in the inner cavity of the piston seat through the transition groove on the inner wall of the liquid guide plate and the protective ring, and into the chip collecting barrel through the discharge port and the movable groove. Moreover, since a screen is fixedly installed on the top of the chip collecting barrel and an elastic blocking ball is installed inside the movable groove, the discharged solution can be ensured to enter the inner cavity of the shell again, and the iron chips entering the chip collecting barrel are collected. Correspondingly, due to the movable clamping connection between the chip collecting barrel and the protective ring, when the chip collecting barrel is full of iron chips, it can be quickly removed to take out the iron chips and reuse them, thereby effectively improving the practical performance of iron chip collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a main cross-sectional view of the present invention;
[0016] Figure 2 It is a front cross-sectional view of the connecting parts such as the protection ring of the present invention;
[0017] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0018] Figure 4 It is a front cross-sectional view of the connecting part such as the chip collecting barrel of the present invention.
[0019] In the figure: 1. Shell; 2. Liquid collecting pipe; 3. Protective ring; 4. Liquid guide plate; 5. Piston seat; 6. Sliding block; 7. Transmission gear ring; 8. Turning handle; 9. Articulated rod; 10. Annular sliding frame; 11. Magnetic block; 12. Liquid suction port; 13. Liquid discharge port; 14. Chip collecting barrel; 15. Movable groove; 16. Elastic blocking ball; 17. Electromagnetic turbine. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-4, a cutting fluid separation device for facilitating the recovery of iron chips, comprising a shell 1, a liquid collecting pipe 2 is fixedly inserted at the bottom of the inner cavity of the shell 1, a symmetrical protective ring 3 is fixedly installed at the middle of the inner cavity of the shell 1, a transfer worm extending to the liquid guide plate 4 is rotatably connected between the protective rings 3, and the rear end of the protective ring 3 is also rotatably connected to the transfer worm extending to the liquid guide plate 4 and the electromagnetic turbine 17, and the inner wall of the protective ring 3 is fixedly connected to the rear of the liquid guide plate 4 with a tooth segment meshing with the transmission gear ring 7, so that when the liquid guide plate 4 and the piston seat 5 rotate as a whole, the transmission gear ring 7 can rotate under the restriction of the tooth segment, and cooperate with the rotating handle 8 to make the hinge rod 9 drive the slider 6 to reciprocate, the inner wall of the protective ring 3 is evenly provided with transition grooves corresponding to the liquid suction port 12 and the liquid discharge port 13, and the transition grooves are respectively connected to the liquid suction port 12 and the liquid discharge port 13, the inner cavity of the protective ring 3 is rotatably connected with the liquid guide plate 4, and the used cutting fluid is introduced into the shell 1 through the liquid collecting pipe 2 The inner cavity, and covering the electromagnetic turbine 17 and the protective ring 3, can use the external drive to drive the transfer worm between the protective ring 3 to make the liquid guide plates 4 on both sides rotate, and the synchronous liquid guide plate 4 uses the corresponding transfer worm to drive the electromagnetic turbine 17 to rotate, and the electromagnetic turbine 17 then stirs the cutting fluid to prevent iron filings from settling. During this period, when the magnetic block 11 is driven to move to the coiled part on the annular slide frame 10, an induced current is then introduced into the electromagnetic turbine 17 on the corresponding side, which then adsorbs the iron filings during the stirring process. When the magnetic block 11 is separated from the coiled part on the annular slide frame 10, the electromagnetic turbine 17 on the corresponding side no longer adsorbs the iron filings, and the iron filings fall off in a clustered manner. At this time, the slider 6 in the piston seat 5 just sucks the external solution, and the piston seat 5 sucks the solution doped with a large amount of iron filings through the corresponding liquid suction port 12 at the electromagnetic turbine 17 on the power-off side, thereby effectively improving the separation effect of the cutting fluid.
[0022] The front end of the liquid guide plate 4 is fixedly connected to a piston seat 5, a through hole is provided between the piston seat 5 and the liquid guide plate 4, and a through groove is provided behind the outer through hole of the liquid guide plate 4, the upper inner cavity of the piston seat 5 is slidably connected to a slider 6, the rear end of the piston seat 5 is rotatably connected to a transmission gear ring 7, the front end of the transmission gear ring 7 is fixedly connected to a turning handle 8, and a hinged rod 9 is movably connected between the turning handle 8 and the slider 6, the rear of the inner cavity of the liquid guide plate 4 of the protective ring 3 is fixedly connected to an annular slide frame 10, winding coils are buried in the wall cavities on the left and right sides of the annular slide frame 10, and the winding coil on the left is electrically connected to the electromagnetic turbine 17 on the upper side, and the winding coil on the right is electrically connected to the electromagnetic turbine 17 on the lower side, the rear end of the transmission gear ring 7 is rotatably connected to a magnetic block 11 extending to the annular slide frame 10, and the doped After the solution containing a large amount of iron filings is sucked in, due to its continuous rotation, when the magnetic block 11 enters the coiled part on the other side of the annular slide frame 10 again, the slider 6 sends the solution doped with iron filings in the inner cavity of the piston seat 5 through the transition groove on the inner wall of the liquid guide plate 4 and the protective ring 3, and into the chip collecting barrel 14 through the discharge port 13 and the movable groove 15. Since a screen is fixedly installed on the top of the chip collecting barrel 14 and an elastic blocking ball 16 is installed inside the movable groove 15, the discharged solution can be ensured to enter the inner cavity of the shell 1 again, and the iron filings entering the chip collecting barrel 14 are collected. Correspondingly, due to the movable clamping connection between the chip collecting barrel 14 and the protective ring 3, when the chip collecting barrel 14 is full of iron filings, it can be quickly removed and the iron filings can be taken out and reused, thereby effectively improving the practical performance of iron filing collection.
[0023] A suction port 12 is provided at the upper and lower ends of the protective ring 3, and a discharge port 13 is provided on the left and right sides of the protective ring 3. A chip collecting barrel 14 extending to the discharge port 13 is slidably clamped on the outside of the protective ring 3, and a screen is fixedly installed on the top of the chip collecting barrel 14, so that when the solution containing iron chips discharged by the piston seat 5 enters the chip collecting barrel 14, the iron chips can be restricted and collected, and the solution part continues to return to the inner cavity of the shell 1. A movable groove 15 is provided at one end of the chip collecting barrel 14 close to the discharge port 13, and the movable groove 15 and the inner cavity of the suction port 12 are movably connected with an elastic blocking ball 16, and an electromagnetic turbine 17 is rotatably connected to the top and bottom of the protective ring 3.
[0024] Working principle: The cutting fluid separation device, which is convenient for recycling iron chips, introduces the used cutting fluid into the inner cavity of the shell 1 through the liquid collecting pipe 2, and covers the electromagnetic turbine 17 and the protective ring 3. The external drive can be used to drive the transfer worm between the protective rings 3 to rotate the liquid guide plates 4 on both sides. Since the rear inner wall of the protective ring 3 is fixedly connected with a tooth segment meshing with the transmission gear ring 7, when the liquid guide plate 4 drives the piston seat 5 to rotate, the transmission gear ring 7 will also rotate, and cooperate with the rotating handle 8 to drive the hinged rod 9 to move, and the slider 6 will then be driven to the inner cavity of the piston seat 5. The electromagnetic turbine 17 is driven to rotate by the corresponding transfer worm gear when the liquid guide plate 4 moves back and forth synchronously, and the electromagnetic turbine 17 is then stirred for cutting fluid to prevent iron chips from settling. During this period, when the magnetic block 11 is driven by the liquid guide plate 4 and the piston seat 5 as a whole to move to the coiled part on the annular slide frame 10, an induced current is then introduced into the electromagnetic turbine 17 on the corresponding side that is electrically connected to the coiled part, and the electromagnetic turbine 17 on the corresponding side is no longer stirred. The iron filings are adsorbed and fall off in a clustered manner. At this time, the slider 6 in the piston seat 5 just sucks the external solution. Correspondingly, the piston seat 5 sucks the solution doped with a large amount of iron filings through the liquid suction port 12 at the electromagnetic turbine 17 on the power-off side, thereby effectively improving the separation effect of the cutting fluid. After the piston seat 5 sucks the solution doped with a large amount of iron filings, due to its continuous rotation, when the magnetic block 11 enters the coiled coil part on the other side of the annular slide frame 10 again, the slider 6 draws the solution doped with iron filings in the inner cavity of the piston seat 5 through the liquid guide plate. 4 and the transition groove on the inner wall of the protective ring 3, and is sent into the chip collecting barrel 14 through the discharge port 13 and the movable groove 15. Since a screen is fixedly installed on the top of the chip collecting barrel 14 and an elastic blocking ball 16 is installed inside the movable groove 15, the discharged solution can be guaranteed to enter the inner cavity of the shell 1 again, and the iron chips entering the chip collecting barrel 14 are collected. Correspondingly, due to the movable clamping connection between the chip collecting barrel 14 and the protective ring 3, when the chip collecting barrel 14 is full of iron chips, it can be quickly removed and the iron chips can be taken out and reused, thereby effectively improving the practical performance of iron chip collection.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting fluid separation device for facilitating the recovery of iron chips, comprising a housing (1), characterized in that: A liquid collecting pipe (2) is fixedly inserted into the bottom of the inner cavity of the shell (1); a symmetrical protective ring (3) is fixedly installed in the middle of the inner cavity of the shell (1); the inner cavity of the protective ring (3) is rotatably connected to a liquid guide plate (4); the front end of the liquid guide plate (4) is fixedly connected to a piston seat (5); the upper inner cavity of the piston seat (5) is slidably connected to a slider (6); the rear end of the piston seat (5) is rotatably connected to a transmission gear ring (7); the front end of the transmission gear ring (7) is fixedly connected to a rotating handle (8); a hinged rod (9) is movably connected between the rotating handle (8) and the slider (6); the rear of the inner cavity of the liquid guide plate (4) of the protective ring (3) is fixedly connected to an annular sliding frame ( 10), the rear end of the transmission gear ring (7) is rotatably connected to a magnetic block (11) extending to the annular slide frame (10), the upper and lower ends of the protective ring (3) are provided with a liquid suction port (12), the left and right sides of the protective ring (3) are provided with a liquid discharge port (13), the outer sliding clamp of the protective ring (3) is provided with a chip collection barrel (14) extending to the liquid discharge port (13), the chip collection barrel (14) is provided with a movable groove (15) at one end close to the liquid discharge port (13), the inner cavity of the movable groove (15) and the liquid suction port (12) are movably connected to an elastic blocking ball (16), and the upper and lower parts of the protective ring (3) are rotatably connected to an electromagnetic turbine (17); A transfer worm gear extending to the liquid guide plate (4) is rotatably connected between the protection rings (3); A tooth segment meshing with a transmission gear ring (7) is fixedly connected to the rear of the inner wall liquid guide plate (4) of the protection ring (3); The inner wall of the protection ring (3) is evenly provided with transition grooves corresponding to the liquid suction port (12) and the liquid discharge port (13); A through hole is provided between the piston seat (5) and the liquid guide plate (4); Winding coils are embedded in the wall cavities on the left and right sides of the annular sliding frame (10); A screen is fixedly mounted on the top of the chip collecting barrel (14).
Citation Information
Patent Citations
Cooling liquid recovery device for cutting based on numerical control machine tool
CN113478292A