A material receiving support mechanism

By designing a feeding support mechanism including feeding base frame, fixed plate, movable plate and feeding drive assembly, the problems of large-scale, heavy-duty pipe fittings and insufficient moving stroke of feeding cylinders in the prior art are solved, and the problems of large-scale, heavy-duty pipe fittings are low and heavy-duty pipe fittings are insufficient. It has a larger moving stroke and follow-up support, which meets the high demand for feeding of pipe cutters.

CN115383318BActive Publication Date: 2025-01-14FOSHAN HUIBAISHENG LASER TECH CO LTD
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Patent Information

Application Number
CN202210897241.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-28
Publication Date
2025-01-14
Estimated Expiration
2042-07-28

AI Technical Summary

Technical Problem

The existing feeding mechanism cannot effectively support large and heavy-duty pipe fittings in cutting, resulting in a reduced cutting accuracy and insufficient moving stroke of the feeding cylinder, which cannot meet the cutting height requirements of the pipe cutting machine.

Method used

A feeding support mechanism is designed, including a feeding base frame, a fixed plate, a movable plate, a feeding assembly and a feeding drive assembly. The movable plate is lifted and lowered through the feeding chain and sprocket, and combined with the feeding drive assembly, the The feed plate is horizontal or tilted for greater moving stroke and follow-up support.

Benefits of technology

The follow-up support for the pipe fittings during cutting is achieved, the cutting accuracy is improved, the material handling needs of the pipe cutter is met, and the reasonable use of space is adapted.

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Abstract

The present invention relates to the technical field of pipe material connection, and discloses a material connection support mechanism, comprising a material connection base frame, a fixed plate arranged on the material connection base frame, a movable plate arranged on the fixed plate and capable of being raised and lowered, a two-stage movable plate arranged on the one-stage movable plate and capable of being raised and lowered, a one-stage material connection component for driving the one-stage movable plate to be raised and lowered, and a two-stage material connection component for driving the two-stage movable plate to be raised and lowered following the one-stage movable plate to be raised and lowered, the top of the two-stage movable plate is hinged with a material connection plate, and the two-stage movable plate is provided with a material connection drive component for driving the material connection plate to be horizontally or downwardly tilted; through the above-mentioned arrangement, the material connection support mechanism has the function of supporting the pipe fittings up and down, and realizes a support stroke with a minimum compression ratio of two stages of rising or falling, can realize a larger moving stroke, adapts to the material connection height requirements of the pipe cutting machine, and is conducive to the rational use of space.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe splicing, and in particular to a splicing support mechanism. Background Art

[0002] Laser cutting has the characteristics of high flexibility, fast cutting speed, high production efficiency and short product production cycle, so it is widely used in the manufacturing industry, such as using laser to cut pipes or profiles.

[0003] After the existing pipe fittings are cut by the laser cutting head on the pipe cutting machine, a material receiving mechanism is generally provided to assist in unloading. The existing material receiving mechanism generally drives the material receiving component provided on the output end of the material receiving cylinder to rise by lifting the material receiving cylinder, and unloads the pipe fittings on the material receiving component through the material storage mechanism when the material receiving component descends. The above structure can only support and unload the pipe fittings that have been cut, and cannot achieve follow-up support for the pipe fittings being cut, thereby reducing the cutting accuracy of large and heavy pipes and increasing the operating load of the chuck; and the moving stroke of the lifting and lowering of the material receiving cylinder is related to the length of the output end. The output end of the existing material receiving cylinder is short and cannot meet the unloading height requirement of the pipe cutting machine.

[0004] It can be seen that the existing technology still needs to be improved and enhanced. Summary of the invention

[0005] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a material receiving support mechanism, which aims to achieve follow-up support during pipe cutting and enable the material receiving cylinder to achieve a larger moving stroke.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A material receiving support mechanism comprises a material receiving base frame, a fixed plate arranged on the material receiving base frame, a movable plate arranged on the fixed plate and capable of being raised and lowered, a second movable plate arranged on the first movable plate and capable of being raised and lowered, a first material receiving component for driving the first movable plate to be raised and lowered, and a second material receiving component for driving the second movable plate to be raised and lowered following the first movable plate to be raised and lowered, a material receiving plate being hinged at the top of the second movable plate, and a material receiving drive component for driving the material receiving plate to be horizontally or tilted downward is arranged on the second movable plate.

[0008] The material receiving support mechanism, wherein the two-stage material receiving assembly includes a first material receiving positioning block arranged on the front side of the fixed plate, a second material receiving positioning block arranged on the front side of the two-stage movable plate, two material receiving bearing seats arranged on the two side walls of the upper part of the first movable plate, a rotating shaft rotatably arranged between the two material receiving bearing seats, a material receiving sprocket arranged on the two ends of the rotating shaft, and a material receiving chain with two ends respectively connected to the first material receiving positioning block and the second material receiving positioning block, and the middle position of the material receiving chain is meshed with the corresponding material receiving sprocket for transmission.

[0009] The material receiving support mechanism described above, wherein a tension adjustment block is provided on the front side surface of the fixed plate, and the tension adjustment block is arranged above the first material receiving positioning block; the first material receiving positioning block is provided with a first adjustment waist-shaped hole extending along its height direction, and the fixed plate is provided with a first threaded hole corresponding to the first adjustment waist-shaped hole, and the same first locking screw is provided in the first adjustment waist-shaped hole and the first threaded hole; the tension adjustment block is provided with a second threaded hole passing through its upper and lower side walls, and the second threaded hole is threadedly connected with a first limiting screw, and the end of the first limiting screw abuts against the upper surface of the first material receiving positioning block.

[0010] The material receiving support mechanism, wherein the rear side surface of the first movable plate is provided with a two-section material receiving sliding block, the front side surface of the second movable plate is provided with a two-section material receiving slide rail extending along its height direction, and the two-section material receiving sliding block is slidably arranged on the two-section material receiving slide rail; the upper part of the front side surface of the second movable plate is provided with a first and second section limit seat and a first and second section anti-collision block arranged below the first and second section limit seat, and the first and second section anti-collision block is arranged on the rear side surface of the first movable plate; the lower part of the front side surface of the second movable plate is also provided with a second and second section anti-collision block and a second and second section limit seat arranged above the second and second section anti-collision block, and the second and second section limit seat is arranged on the rear side surface of the first movable plate.

[0011] The material receiving support mechanism, wherein the material receiving component includes a material receiving drive motor, a material receiving transmission gear that is transmission-connected to the output end of the material receiving drive motor, and a material receiving transmission rack that is arranged on the rear side surface of the fixed plate and extends along its height direction, and the material receiving transmission gear and the material receiving transmission rack are meshed.

[0012] The material receiving support mechanism is described, wherein a first position sensor is arranged on the upper part of the material receiving base frame, and a first sensing sheet for sensing the first position sensor is arranged on the lower part of the side wall of the first movable plate; a second position sensor is arranged on the lower part of the material receiving base frame, and a second sensing sheet for sensing the first position sensor and the second position sensor is arranged on the lower part of the side wall of the second movable plate.

[0013] The described material receiving support mechanism, wherein a material receiving motor mounting plate is provided on the rear side surface of one section of movable plate, and a second adjusting waist-shaped hole extending in the width direction thereof is provided on the material receiving motor mounting plate, and a third threaded hole corresponding to the second adjusting waist-shaped hole is provided on the one section of movable plate, and the same second locking screw is provided in the second adjusting waist-shaped hole and the third threaded hole; a meshing degree adjustment block is provided on the right side of the material receiving motor mounting plate, and a first through hole passing through the left and right side walls thereof is provided on the meshing degree adjustment block, and a fourth threaded hole corresponding to the first through hole is provided on the right side wall of the material receiving motor mounting plate, an adjusting screw is provided in the first through hole, and an end of the adjusting screw is threadedly connected to the fourth threaded hole; a fifth threaded hole passing through the left and right side walls thereof is provided on the meshing degree adjustment block, a second limiting screw threadedly connected in the fifth threaded hole, and an end of the second limiting screw abuts against the right side wall of the material receiving motor mounting plate.

[0014] The material receiving support mechanism, wherein the rear side surface of the fixed plate is provided with a material receiving slide rail extending along its height direction, and the front side surface of the movable plate is provided with a material receiving sliding block slidably connected to the material receiving slide rail; the fixed plate is provided with two upper and lower limit seats, and an anti-collision block is provided between the two limit seats, and the anti-collision block is provided on the front side surface of the movable plate.

[0015] The material receiving support mechanism, wherein the material receiving drive assembly is an inclined material receiving cylinder, the cylinder body of the material receiving cylinder is hinged to the lower part of the rear side surface of the two-stage movable plate through a first hinge seat, and the piston of the material receiving cylinder is hinged to the rear end of the lower surface of the material receiving plate through a second hinge seat; a material receiving seat is provided at the upper part of the rear side surface of the two-stage movable plate, and a hinge seat is provided at the upper part of the material receiving seat, and the other fan blade of the hinge seat is connected to the front end of the lower surface of the material receiving plate.

[0016] The material receiving support mechanism is characterized in that the material receiving plate is provided with an avoidance hole extending along its width direction, and material bearing seats are respectively provided at both ends of the avoidance hole, and a heavy-loaded roller is rotatably provided between the two material bearing seats, and the upper part of the heavy-loaded roller protrudes from the avoidance hole.

[0017] Beneficial effects:

[0018] The present invention provides a material receiving support mechanism, which has the function of supporting pipe fittings up and down by arranging a material receiving base frame for installing a fixed plate, a first-stage material receiving assembly for driving a first-stage movable plate to rise or fall, a second-stage material receiving assembly for driving the second-stage movable plate to rise when it rises or fall when it falls following the first-stage movable plate, and a material receiving drive assembly for making the material receiving plate horizontal or inclined, so that the material receiving support mechanism has the function of supporting pipe fittings up and down, and realizes the support stroke with the minimum compression ratio of the two-stage rise or fall, can realize a larger moving stroke, adapts to the material receiving height requirement of the pipe cutting machine, and is conducive to the rational use of space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of the material receiving support mechanism provided by the present invention.

[0020] Figure 2 This is an exploded diagram of the material receiving support mechanism.

[0021] Figure 3 The partial structure of the material receiving support mechanism during the second stage of ascent is shown in FIG. Figure 1 .

[0022] Figure 4 for Figure 3 Enlarged view of the middle L part.

[0023] Figure 5 The partial structure of the material receiving support mechanism during the second stage of ascent is shown in FIG. Figure 2 .

[0024] Figure 6 It is a partial exploded schematic diagram of the material receiving support mechanism during the second stage of ascent.

[0025] Figure 7 It is a schematic diagram of the partial structure of the material receiving support mechanism during the second stage of descent.

[0026] Main component symbol description: 1-material receiving frame, 11-first position sensor, 12-second position sensor, 2-fixed plate, 21-a section of material receiving slide rail, 22-a section of material receiving slider, 23-a section of limit seat, 3-a section of movable plate, 31-first induction plate, 32-material receiving motor mounting plate, 321-second adjustment waist hole, 322-fourth threaded hole, 33-engagement adjustment block, 331-first through hole, 332-fifth threaded hole, 34-adjusting screw, 35-second limit screw, 4-two-section movable plate, 41-two-section material receiving slide rail, 42-two-section material receiving slider, 43-first and second section limit seat, 44-first and second section anti-collision block, 45-second and second section anti Impact block, 46-second second-stage limiting seat, 47-second induction plate, 48-material receiving height adjustment plate, 49-material receiving height adjustment block, 5-first stage material receiving assembly, 51-first stage material receiving drive motor, 52-material receiving transmission rack, 6-second stage material receiving assembly, 61-first material receiving positioning block, 611-first adjustment waist-shaped hole, 62-second material receiving positioning block, 63-material receiving bearing seat, 64-rotating shaft, 65-material receiving sprocket, 66-material receiving chain, 67-tension adjustment block, 671-second threaded hole, 68-first limiting screw, 7-material receiving plate, 71-material bearing seat, 72-heavy-loaded roller, 8-material receiving drive assembly, 81-material bearing seat, 82-hinge seat. DETAILED DESCRIPTION

[0027] The present invention provides a material receiving support mechanism. To make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the scope of protection of the present invention.

[0028] See also Figure 1 , Figure 2 and Figure 3 The present invention provides a material receiving support mechanism, including a material receiving base frame 1, a fixed plate 2 arranged on the material receiving base frame 1, a first-stage movable plate 3 arranged on the fixed plate 2 and capable of being raised and lowered, a second-stage movable plate 4 arranged on the first-stage movable plate 3 and capable of being raised and lowered, a first-stage material receiving component 5 for driving the first-stage movable plate 3 to be raised and lowered, and a second-stage material receiving component 6 for driving the second-stage movable plate 4 to be raised and lowered following the first-stage movable plate 3 to be raised and lowered, a material receiving plate 7 is hingedly connected to the top of the second-stage movable plate 4, and a material receiving drive component 8 for driving the material receiving plate 7 to be horizontally or tilted downward is arranged on the second-stage movable plate 4.

[0029] In actual application, the material receiving support mechanism is located behind the rear section of the pipe cutting machine (that is, the pipe cutting machine is located in front of the material receiving support mechanism), the front section of the pipe cutting machine is used for feeding the pipe fittings, and the middle section of the pipe cutting machine is used for cutting the pipe fittings. The two ends and the middle part of the pipe fittings are fixed by a chuck arranged on the pipe cutting machine, and the chuck can reciprocate along the length direction of the pipe cutting machine.

[0030] The front side of the material receiving frame 1 is connected to the rear side of the pipe cutting machine to fix the material receiving frame 1. Figure 3 and Figure 5 When the pipe is cut, under the action of the first-stage receiving component 5, the first-stage movable plate 3 is driven to rise. At the same time, under the action of the second-stage receiving component 6, the second-stage movable plate 4 rises along with the rise of the first-stage movable plate 3, so that the second-stage movable plate 4 realizes a two-stage rising support stroke. When the second-stage movable plate 4 rises, the receiving drive component 8 and the receiving plate 7 arranged thereon are driven to rise synchronously. At this time, under the action of the receiving drive component 8, the receiving plate 7 is in a horizontal state, and the receiving plate 7 abuts against the bottom end of the pipe being cut. When the pipes to be cut are rectangular pipes, square pipes, H-shaped steel, channel steel, angle iron and other profiles, the distance from the lowest point of the profile to the ground changes at any time due to the rotation of the profile driven by the chuck. Therefore, under the joint action of the first-stage receiving assembly 5 and the second-stage receiving assembly 6, the first-stage movable plate 3 and the second-stage movable plate 4 follow the change in the height of the pipe from the ground and change their lifting height accordingly, so that the receiving plate 7 can support the pipes accordingly, which can effectively prevent large and heavy pipes from shaking during rotation or movement, thereby reducing the cutting accuracy. Please refer to Figure 1 and Figure 7 After the cutting is completed, the chuck releases the clamping of the pipe fitting, and the pipe fitting is supported on the receiving plate 7. While the first-stage receiving assembly 5 drives the first-stage movable plate 3 to descend, the second-stage receiving assembly 6 drives the second-stage movable plate 4 to descend until the heights of the fixed plate 2, the first-stage movable plate 3 and the second-stage movable plate 4 are basically the same; then, under the action of the receiving drive assembly 8, the rear end of the receiving plate 7 is tilted downward, so that the round tube rolls to the unloading rack located behind the receiving support mechanism or the profile slides to the unloading rack located behind the receiving support mechanism under the guidance of the inclined receiving plate 7.

[0031] The material receiving support mechanism is provided with a material receiving base frame 1 for installing a fixed plate 2, a first-stage material receiving component 5 for driving a first-stage movable plate 3 to rise or fall, a second-stage material receiving component 6 for driving a second-stage movable plate 4 to rise when it rises or fall when it falls following the first-stage movable plate 3, and a material receiving drive component 8 for making the material receiving plate 7 horizontal or inclined, so that the material receiving support mechanism has the function of supporting the pipe fittings up and down, and realizes the support stroke with the minimum compression ratio of the two-stage rise or fall, can realize a larger moving stroke, adapts to the material receiving height requirements of the pipe cutting machine, and is conducive to the rational use of space.

[0032] See also Figure 3 , Figure 5 and Figure 6 Further, the two-stage material receiving assembly 6 includes a first material receiving positioning block 61 arranged on the front side of the fixed plate 2, a second material receiving positioning block 62 arranged on the front side of the second-stage movable plate 4, two material receiving bearing seats 63 arranged on the upper side walls of the first-stage movable plate 3, a rotating shaft 64 rotatably arranged between the two material receiving bearing seats 63, a material receiving sprocket 65 arranged on both ends of the rotating shaft 64, and a material receiving chain 66 connected to the first material receiving positioning block 61 and the second material receiving positioning block 62 at both ends, and the middle position of the material receiving chain 66 is meshed with the corresponding material receiving sprocket 65 for transmission. Two material receiving sprockets 65 and two material receiving chains 66 are arranged to ensure force balance, and one rotating shaft 64 drives the two material receiving sprockets 65 to rotate coaxially.

[0033] Specifically, the lower part of the second-stage movable plate 4 is provided with an N-shaped groove for avoiding the first-stage receiving component 5. Figure 3 , Figure 5 and Figure 6 The two ends of the material receiving chain 66 are respectively fixed on the first material receiving positioning block 61 and the second material receiving positioning block 62, that is, the two ends of the material receiving chain 66 are equivalent to being connected to the front side of the fixed plate 2 and the second movable plate 4 respectively. When the first material receiving component 5 rotates forward to drive the first movable plate 3 and the material receiving bearing seat 63, rotating shaft 64, and material receiving sprocket 65 arranged on the first movable plate 3 to rise synchronously, under the driving action of the material receiving sprocket 65, the material receiving chain 66 with one end connected to the front side of the fixed plate 2 is subjected to force to pull the second movable plate 4 to rise synchronously, realizing the supporting stroke of the two-stage rise. Please refer to Figure 7 On the contrary, when the first section receiving assembly 5 rotates in the opposite direction to drive the first section movable plate 3 to descend, the receiving sprocket wheel 65 is always engaged with the receiving chain 66, and the second section movable plate 4 is synchronously descended under the gravity of the second section movable plate 4 and the traction of the receiving chain 66 until the heights of the second section movable plate 4, the first section movable plate 3 and the highest position of the fixed plate 2 are basically the same. The above structure is simple and ingeniously designed. By adopting the receiving chain 66 and the receiving sprocket wheel 65, the second section movable plate 4 can be pulled up or down following the first section movable plate 3, the manufacturing cost is low, and the effect of achieving a two-stage lifting stroke is remarkable.

[0034] See also Figure 5Furthermore, a tension adjustment block 67 is provided on the front side of the fixed plate 2, and the tension adjustment block 67 is arranged above the first material receiving and positioning block 61; the first material receiving and positioning block 61 is provided with a first adjustment waist-shaped hole 611 extending along its height direction, and the fixed plate 2 is provided with a first threaded hole corresponding to the first adjustment waist-shaped hole 611, and the first adjustment waist-shaped hole 611 and the first threaded hole are provided with the same first locking screw (not shown in the figure); the tension adjustment block 67 is provided with a second threaded hole 671 passing through the upper and lower side walls thereof, and the first limit screw 68 is threadedly connected to the second threaded hole 671, and the end of the first limit screw 68 abuts against the upper surface of the first material receiving and positioning block 61.

[0035] During installation, the first material receiving positioning block 61 is first fixed to the front side of the fixed plate 2 by the first locking screw, and then the tension adjustment block 67 is fixed to the front side of the fixed plate 2 by the screw. When the tension of the material receiving chain 66 needs to be adjusted, since the second material receiving positioning block 62 is fixed on the second-stage movable plate 4, the tension of the material receiving chain 66 can be finely adjusted by adjusting the position of the first material receiving positioning block 61 relative to the fixed plate 2. The specific adjustment steps are as follows: when the material receiving chain 66 needs to be tightened, first loosen the first locking screw so that the first material receiving positioning block 61 can move upward under the guidance of the first adjusting waist-shaped hole 611 (because due to the self-weight of the two-stage movable plate 4, one end of the material receiving chain 66 connected to the second material receiving positioning block 62 will pull the other end of the material receiving chain 66 connected to the first material receiving positioning block 61); then screw the first limiting screw 68 into the second threaded hole 671 from top to bottom. In the process of screwing in the first limiting screw 68, the end of the first limiting screw 68 pushes the first material receiving positioning block 61 downward, and then measures the distance from the lower surface of the tension adjustment block 67 to the upper surface of the first material receiving positioning block 61 by a measuring instrument such as a caliper. After reaching the preset distance, finally lock the first material receiving positioning block 61 on the fixed plate 2 by the first locking screw. Conversely, when the material receiving chain 66 needs to be loosened, the first locking screw is also loosened first, and then the first limiting screw 68 is gradually screwed out of the second threaded hole 671, and the distance between the tension adjustment block 67 and the first material receiving positioning block 61 is measured, and then the first locking screw is re-locked. Through the above settings, the distance between the tension adjustment block 67 and the first material receiving positioning block 61 can be intuitively known through the distance meter, so as to achieve accurate adjustment of the tension of the material receiving chain 66.

[0036] See also Figure 5 and Figure 6Furthermore, a two-stage material receiving slider 42 is provided on the rear side of the one-stage movable plate 3, and a two-stage material receiving slide rail 41 extending along its height direction is provided on the front side of the two-stage movable plate 4, and the two-stage material receiving slider 42 is slidably provided on the two-stage material receiving slide rail 41. The two-stage material receiving slide rail 41 is provided with two, and each of the two-stage material receiving slide rails 41 is provided with more than one two-stage material receiving slider 42. When installing the two-stage material receiving slide rail 41, any one of the two-stage material receiving slide rails 41 is taken as the main guide rail, and the other is taken as the auxiliary guide rail. The side reference of the main guide rail rests on the slide rail installation surface of the two-stage movable plate 4, and then the collimator is used to detect the flatness and straightness of the entire main guide rail, and the accuracy is corrected to make the straightness accuracy corrected to ≤0.02mm / m, and then the auxiliary guide rail is installed and the dial indicator is used to detect the parallelism of the main guide rail and the auxiliary guide rail, and then the auxiliary guide rail is corrected, and the parallelism of the main guide rail and the auxiliary guide rail is ≤0.03mm. By providing the two-stage receiving slide block 42 and the two-stage receiving rail 41, the two-stage movable plate 4 can be smoothly raised or lowered under the guidance of the two-stage receiving rail 41, thereby improving the stability of the receiving plate 7 provided thereon, thereby improving the supporting effect on the pipe fittings.

[0037] See also Figure 5 and Figure 6 Further, the upper part of the front side of the two-stage movable plate 4 is provided with a first-stage two-stage limit seat 43 and a first-stage two-stage anti-collision block 44 arranged below the first-stage two-stage limit seat 43, and the first-stage two-stage anti-collision block 44 is arranged on the rear side of the one-stage movable plate 3; the lower part of the front side of the two-stage movable plate 4 is also provided with a second-stage two-stage anti-collision block 45 and a second-stage two-stage limit seat 46 arranged above the second-stage two-stage anti-collision block 45, and the second-stage two-stage limit seat 46 is arranged on the rear side of the one-stage movable plate 3. Under normal circumstances, the first-stage two-stage limit seat 43 will not contact the first-stage two-stage anti-collision block 44, and similarly, the second-stage two-stage anti-collision block 45 will not contact the second-stage two-stage limit seat 46, that is, the distance between the first-stage two-stage limit seat 43 and the second-stage two-stage limit seat 46 is greater than the moving stroke of the two-stage movable plate 4. The above-mentioned arrangement is used to prevent the one-stage material receiving component 5 from continuously running, and plays a role in limiting the moving stroke of the two-stage movable plate 4.

[0038] See also Figure 3Furthermore, the one-stage material receiving assembly 5 includes a one-stage material receiving drive motor 51, a material receiving transmission gear 9 (not visible in the figure) that is transmission-connected to the output end of the one-stage material receiving drive motor 51, and a material receiving transmission rack 52 that is arranged on the rear side surface of the fixed plate 2 and extends along its height direction, and the material receiving transmission gear is meshed with the material receiving transmission rack 52. When in use, when the one-stage material receiving drive motor 51 rotates forward, it drives the material receiving transmission gear to rotate forward, and under the guidance of the material receiving transmission rack 52, a section of movable plate 3 connected to the one-stage material receiving drive motor 51 is raised. On the contrary, when the one-stage material receiving drive motor 51 rotates reversely, it drives the material receiving transmission gear to rotate reversely, so that a section of movable plate 3 is lowered. The above structure has high transmission efficiency and high transmission accuracy.

[0039] Specifically, the one-stage material receiving drive motor 51 is a servo motor, which has a brake function, which can prevent the large and heavy pipes and the second-stage movable plate 4 from falling due to a sudden power failure of the one-stage material receiving drive motor 51 when cutting, supporting or receiving the pipes, causing safety hazards.

[0040] See also Figure 1 and Figure 2 Further, the upper part of the receiving frame 1 is provided with a first position sensor 11, and the lower part of the side wall of the first movable plate 3 is provided with a first sensing sheet 31 for sensing the first position sensor 11; the lower part of the receiving frame 1 is provided with a second position sensor 12, and the lower part of the side wall of the second movable plate 4 is provided with a second sensing sheet 47 for sensing the first position sensor 11 and the second position sensor 12. The first position sensor 11 and the second position sensor 12 are electrically connected to the control center respectively, and the first receiving drive motor 51 is electrically connected to the control center. When the first sensing sheet 31 on the first movable plate 3 rises to the side of the first position sensor 11, the second movable plate 4 rises to the highest height, the first position sensor 11 transmits the arrival signal to the control center, and the control center transmits the stop signal to the first material receiving drive motor 51 to stop it; when the second movable plate 4 drives the second sensing sheet 47 thereon to descend to the side of the second position sensor 12, the heights of the second movable plate 4 and the first movable plate 3 are the lowest, the second position sensor 12 transmits the arrival signal to the control center, and the control center transmits the stop signal to the first material receiving drive motor 51 to stop it. Through the above settings, precise arrival is achieved. The first position sensor 11 and the second position sensor 12 only show the mounting frame for installing the first position sensor 11 and the second position sensor 12. The first position sensor 11 and the second position sensor 12 are conventional products that can be purchased directly on the market.

[0041] See also Figure 4Furthermore, a receiving motor mounting plate 32 is provided on the rear side of the section of movable plate 3, and a second adjusting waist-shaped hole 321 extending along its width direction is provided on the section of movable plate 3, and a third threaded hole corresponding to the second adjusting waist-shaped hole 321 is provided on the section of movable plate 3, and the same second locking screw (not shown in the figure) is provided in the second adjusting waist-shaped hole 321 and the third threaded hole; an engagement adjustment block 33 is provided on the right side of the receiving motor mounting plate 32, and a first through hole 331 penetrating through the left and right side walls thereof is provided on the engagement adjustment block 33, and the right side of the receiving motor mounting plate 32 is provided with a plurality of second adjusting waist-shaped holes 321 and a plurality of third adjusting waist-shaped holes 321. A fourth threaded hole 322 corresponding to the first through hole 331 is provided on the wall, an adjusting screw 34 is provided in the first through hole 331, and the end of the adjusting screw 34 is threadedly connected with the fourth threaded hole 322 (the outer diameter of the rod body of the adjusting screw 34 is smaller than the aperture of the first through hole 331, and the outer diameter of the head of the adjusting screw 34 is larger than the aperture of the first through hole 331); the meshing degree adjustment block 33 is provided with a fifth threaded hole 332 penetrating the left and right side walls thereof, a second limiting screw 35 threadedly connected in the fifth threaded hole 332, and the end of the second limiting screw 35 abuts against the right side wall of the material receiving motor mounting plate 32. The second adjusting waist-shaped hole 321 and the second locking screw are provided so that the material receiving motor mounting plate 32 and a section of the material receiving drive motor 51 provided thereon can move left and right.

[0042] During installation, first fix the material receiving motor mounting plate 32 on a section of the movable plate 3 through the second locking screw, and then install the meshing adjustment block 33 on a section of the movable plate 3 through the screws. When it is necessary to adjust the meshing degree of the material receiving transmission gear and the material receiving transmission rack 52 that are connected to a section of the material receiving drive motor 51, it can be achieved by fine-tuning the distance between the material receiving motor mounting plate 32 and the meshing adjustment block 33. The specific operation is as follows: first loosen the second locking screw, the adjusting screw 34 and the second limit screw 35, and manually adjust the depth of the adjusting screw 34 into the fourth threaded hole 322 to move the material receiving motor mounting plate 32 to the left or right by a certain distance, and then use a measuring instrument to measure the material receiving motor After the distance between the mounting plate 32 and the meshing adjustment block 33 is adjusted to an appropriate distance, the second limit screw 35 is passed through the fifth threaded hole 332 so that the end of the second limit screw 35 abuts against the right side wall of the material receiving motor mounting plate 32 to locate the position of the material receiving motor mounting plate 32. Then, the material receiving motor mounting plate 32 is fixed to a section of the movable plate 3 by the second locking screw to adjust the meshing degree of the material receiving transmission gear and the material receiving transmission rack 52, thereby adjusting the transmission accuracy of a section of the material receiving component 5 to the highest.

[0043] See also Figure 3Furthermore, the rear side of the fixed plate 2 is provided with a section of material receiving slide rail 21 extending in the height direction thereof, and the front side of the movable plate 3 is provided with a section of material receiving slider 22 slidably connected to the section of material receiving slide rail 21. The section of material receiving slide rail 21 is also provided with two. When installing the section of material receiving slide rail 21, it is also necessary to adjust its flatness and straightness, and ensure that the parallelism of the slide rail installation surface is ≤0.03mm. The above arrangement is used to improve the stability of the movable plate 3 when it rises or falls.

[0044] See also Figure 3 Further, the fixed plate 2 is provided with two upper and lower limit seats 23, a section of anti-collision block (not visible in the figure) is provided between the two section of limit seats 23, and the section of anti-collision block is provided on the front side of the section of movable plate 3. Similarly, the section of limit seat 23 does not contact the section of anti-collision block under normal circumstances, and the above arrangement also plays the role of protecting and limiting the movement of a section of movable plate 3.

[0045] See also Figure 2 Further, the material receiving drive assembly 8 is an inclined material receiving cylinder, the cylinder body of the material receiving cylinder is hinged to the lower part of the rear side surface of the second-stage movable plate 4 through a first hinge seat, and the piston of the material receiving cylinder is hinged to the rear end of the lower surface of the material receiving plate 7 through a second hinge seat; a material receiving seat 81 is provided at the upper part of the rear side surface of the second-stage movable plate 4, and a hinge seat 82 is provided at the upper part of the material receiving seat 81, and another fan blade of the hinge seat 82 is connected to the front end of the lower surface of the material receiving plate 7. The material receiving cylinder rises when the second-stage movable plate 4 rises and falls when it falls. When the output end is in a fully extended state, the material receiving plate 7 is in a horizontal state to support the cutting of pipe fittings or assist in the unloading of pipe fittings; when the output end is in a fully retracted state, the material receiving plate 7 is tilted downward to provide guidance for the unloading of pipe fittings into the unloading rack.

[0046] See also Figure 1 and Figure 2 Furthermore, the receiving plate 7 is provided with an avoidance hole extending along its width direction, and bearing seats 71 are provided at both ends of the avoidance hole, and a heavy-duty roller 72 is rotatably provided between the two bearing seats 71, and the upper part of the heavy-duty roller 72 protrudes from the avoidance hole. The avoidance hole is used to install the bearing seat 71 and the heavy-duty roller 72, and by limiting the height of the heavy-duty roller 72, it plays a role in supporting the cutting of pipe fittings and reducing the friction force of large and heavy pipe fittings during axial movement.

[0047] See also Figure 2Furthermore, a material receiving height adjustment plate 48 is provided on the rear side surface of the second-stage movable plate 4, and the cylinder body of the material receiving cylinder is provided on the rear side surface of the material receiving height adjustment plate 48; the material receiving height adjustment plate 48 is provided with a third adjusting waist-shaped hole (not shown in the figure) extending along its height direction, and the second-stage movable plate 4 is provided with a sixth threaded hole (not shown in the figure) corresponding to the third adjusting waist-shaped hole, and the third adjusting waist-shaped hole and the sixth threaded hole are provided with the same third locking screw; a material receiving height adjustment block 49 is provided above the material receiving height adjustment plate, and the material receiving height adjustment block 49 is provided with a second through hole running through the upper and lower side walls thereof, and the material receiving height adjustment plate 48 is provided with a seventh threaded hole corresponding to the second through hole, and a third limiting screw is provided in the second through hole, and the end of the third limiting screw is threadedly connected with the seventh threaded hole. Similarly, by fine-tuning the position of the material receiving height adjustment plate 48 relative to the second-stage movable plate 4 , the inclination angle of the material receiving cylinder can be fine-tuned, which is equivalent to fine-tuning the inclination angle of the material receiving plate 7 .

[0048] In summary, the present invention provides a material receiving base frame 1 for installing a fixed plate 2, a material receiving assembly 5 for driving a first movable plate 3 to rise or fall, a second material receiving assembly 6 for driving a second movable plate 4 to rise or fall following a first movable plate 3, and a material receiving drive assembly 8 for making the material receiving plate 7 horizontal or inclined, so that the material receiving support mechanism has the function of supporting the pipe fittings up and down, and realizes the support stroke of the two-stage rise or fall with the minimum compression ratio, which can realize a larger moving stroke, adapt to the material receiving height requirements of the pipe cutting machine, and is conducive to the rational use of space. The first material receiving positioning block 61 and the second material receiving positioning block 62 are provided to fix the two ends of the material receiving chain 66; the material receiving bearing seat 63, the rotating shaft 64 and the material receiving sprocket 65 are provided to push or pull the material receiving chain 66. The tension adjustment block 67 and the first limit screw 68 are provided to adjust the tension of the material receiving chain 66. The second-stage material receiving slider 42 and the second-stage material receiving slide rail 41 are provided to improve the moving stability of the second-stage movable plate 4. A first and second section limit seat 43, a second and second section limit seat 46, a first and second section anti-collision block 44 and a second and second section anti-collision block 45 are provided to protect and limit the second section movable plate 4. A section of material receiving drive motor 51, a material receiving transmission gear and a material receiving transmission rack 52 are provided to improve the transmission accuracy. A first position sensor 11, a second position sensor 12, a first induction sheet 31 and a second induction sheet 47 are provided to achieve the precise positioning of a section movable plate 3 and a second section movable plate 4. A material receiving motor mounting plate 32, a meshing adjustment block 33, an adjustment screw 34 and a second limit screw 35 are provided to adjust the meshing degree of the material receiving transmission gear and the material receiving transmission rack 52. A section of material receiving slide rail 21 and a section of material receiving slider 22 are provided to improve the moving stability of a section movable plate 3. A section of limit seat 23 and a section of anti-collision block are provided to protect and limit a section movable plate 3. A material receiving cylinder is provided to make the material receiving plate 7 horizontal or tilted downward. The heavy-duty roller 72 is provided to reduce the friction force when the pipe moves axially.

[0049] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0050] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.

[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of the present invention, and all these changes or substitutions should fall within the protection scope of the present invention.

Claims

1. A material receiving support mechanism, characterized in that: It comprises a material receiving base frame, a fixed plate arranged on the material receiving base frame, a movable plate arranged on the fixed plate and capable of being lifted up and down, a second movable plate arranged on the first movable plate and capable of being lifted up and down, a first material receiving component for driving the first movable plate to be lifted up and down, and a second material receiving component for driving the second movable plate to be lifted up and down following the lifting of the first movable plate, a material receiving plate being hingedly connected to the top of the second movable plate, and a material receiving driving component for driving the material receiving plate to be horizontally or tilted downward is arranged on the second movable plate; The two-stage material receiving assembly includes a first material receiving positioning block arranged on the front side of the fixed plate, a second material receiving positioning block arranged on the front side of the two-stage movable plate, two material receiving bearing seats arranged on the two side walls of the upper part of the first movable plate, a rotating shaft rotatably arranged between the two material receiving bearing seats, a material receiving sprocket wheel arranged on the two ends of the rotating shaft, and a material receiving chain with two ends respectively connected to the first material receiving positioning block and the second material receiving positioning block, and the middle position of the material receiving chain is meshed and transmitted with the corresponding material receiving sprocket wheel; A tension adjustment block is provided on the front side of the fixing plate, and the tension adjustment block is arranged above the first material receiving and positioning block; a first adjustment waist-shaped hole extending along its height direction is provided on the first material receiving and positioning block, a first threaded hole corresponding to the first adjustment waist-shaped hole is provided on the fixing plate, and the same first locking screw is provided in the first adjustment waist-shaped hole and the first threaded hole; a second threaded hole penetrating through the upper and lower side walls thereof is provided on the tension adjustment block, a first limiting screw is threadedly connected in the second threaded hole, and a tip of the first limiting screw abuts against an upper surface of the first material receiving and positioning block; The one-stage material receiving assembly comprises a one-stage material receiving drive motor, a material receiving transmission gear connected to the output end of the one-stage material receiving drive motor, and a material receiving transmission rack provided on the rear side surface of the fixed plate and extending along the height direction thereof, wherein the material receiving transmission gear is meshed with the material receiving transmission rack; The material receiving drive assembly is an inclined material receiving cylinder, the cylinder body of the material receiving cylinder is hinged to the lower part of the rear side surface of the two-stage movable plate through a first hinge seat, and the piston of the material receiving cylinder is hinged to the rear end of the lower surface of the material receiving plate through a second hinge seat; a material receiving seat is provided at the upper part of the rear side surface of the two-stage movable plate, and a hinge seat is provided at the upper part of the material receiving seat, and the other fan blade of the hinge seat is connected to the front end of the lower surface of the material receiving plate.

2. The material receiving support mechanism according to claim 1, characterized in that: The rear side surface of the first movable plate is provided with a two-section material receiving sliding block, and the front side surface of the second movable plate is provided with a two-section material receiving slide rail extending along its height direction, and the two-section material receiving sliding block is slidably arranged on the two-section material receiving slide rail; the upper part of the front side surface of the second movable plate is provided with a first and second section limit seat and a first and second section anti-collision block arranged below the first and second section limit seat, and the first and second section anti-collision block is arranged on the rear side surface of the first movable plate; the lower part of the front side surface of the second movable plate is also provided with a second and second section anti-collision block and a second and second section limit seat arranged above the second and second section anti-collision block, and the second and second section limit seat is arranged on the rear side surface of the first movable plate.

3. The material receiving support mechanism according to claim 1, characterized in that: A first position sensor is arranged on the upper part of the material receiving base frame, and a first sensing sheet for sensing the first position sensor is arranged on the lower part of the side wall of the first movable plate; a second position sensor is arranged on the lower part of the material receiving base frame, and a second sensing sheet for sensing the first position sensor and the second position sensor is arranged on the lower part of the side wall of the second movable plate.

4. The material receiving support mechanism according to claim 1, characterized in that: A material receiving motor mounting plate is provided on the rear side surface of the section of movable plate, and a second adjusting waist-shaped hole extending along the width direction of the material receiving motor mounting plate is provided on the section of movable plate, and a third threaded hole corresponding to the second adjusting waist-shaped hole is provided on the section of movable plate, and the same second locking screw is provided in the second adjusting waist-shaped hole and the third threaded hole; a meshing degree adjustment block is provided on the right side of the material receiving motor mounting plate, and the meshing degree adjustment block is provided with a first through hole passing through its left and right side walls, and a fourth threaded hole corresponding to the first through hole is provided on the right side wall of the material receiving motor mounting plate, an adjusting screw is provided in the first through hole, and an end of the adjusting screw is threadedly connected to the fourth threaded hole; a fifth threaded hole passing through its left and right side walls is provided on the meshing degree adjustment block, a second limit screw threadedly connected in the fifth threaded hole, and the end of the second limit screw abuts against the right side wall of the material receiving motor mounting plate.

5. The material receiving support mechanism according to claim 1, characterized in that: The rear side surface of the fixed plate is provided with a material receiving slide rail extending along its height direction, and the front side surface of the movable plate is provided with a material receiving sliding block slidably connected to the material receiving slide rail; the fixed plate is provided with two upper and lower limit seats, and an anti-collision block is provided between the two limit seats, and the anti-collision block is provided on the front side surface of the movable plate.

6. The material receiving support mechanism according to claim 1, characterized in that: The receiving plate is provided with an avoidance hole extending along its width direction, and both ends of the avoidance hole are respectively provided with material-bearing bearing seats, and a heavy-loaded roller is rotatably arranged between the two material-bearing bearing seats, and the upper part of the heavy-loaded roller protrudes from the avoidance hole.

Citation Information

Patent Citations

  • Automatic material collecting frame

    CN109986123A

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