A line foot die device for producing a TO tube socket and a method of using the same

By designing a wire-foot mold entry device for TO tube seat production, and using components such as electric push rods and misalignment blocks to achieve layer by layer synchronous mold entry, the problems of long wire-foot mold entry time and high labor cost in the prior art are solved, and production efficiency is improved and costs are reduced.

CN115571567BActive Publication Date: 2025-03-07DANYANG YUQIAO PRECISION COMPONENT CO LTD
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Patent Information

Application Number
CN202211279735.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-19
Publication Date
2025-03-07
Estimated Expiration
2042-10-19

AI Technical Summary

Technical Problem

In the production of existing TO pipe seats, the line foot is long in the mold and the robotic arm needs to travel frequently, resulting in low production efficiency and high labor costs.

Method used

A wire-foot molding device including a housing, a first chute and a second chute is designed, and a combination of electric push rods, misalignment blocks, limit blocks and transport belts is used to achieve synchronous molding at layers and reduce the use of the robotic arm.

Benefits of technology

It greatly improves the efficiency of the threaded foot molding, reduces labor costs, reduces the number of machines required for production, and can keep up with daily production needs more quickly.

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Abstract

The present invention discloses a pin die-feeding device for producing a TO tube socket and a method for using the same, comprising a shell, wherein a first slide groove and a second slide groove capable of lifting the pin are symmetrically arranged at the inner arrangement end of the shell, wherein the first slide groove and the second slide groove are both provided with offset blocks capable of separating the pins in a linear array, and the lower locking ends of the first slide groove and the second slide groove are both symmetrically provided with limit blocks capable of moving relative to or toward each other to release or restrict the pins. The die-feeding mode in which a single mechanical arm performs die-feeding as a whole is abandoned, and a layer-by-layer synchronous die-feeding method is adopted for die-feeding, so that the efficiency is greatly improved, and daily production can be kept up without multiple molds. In addition, the overall device has a good review structure, and the template after die-feeding is coordinated with the visual sensor and the mechanical arm, thereby reducing the subsequent manual review process. The entire device can be widely applicable to the pin die-feeding device for producing a TO tube socket.
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Description

Technical Field

[0001] The invention relates to a line foot die feeding device for producing a TO tube socket and a use method thereof. Background Art

[0002] At present, with the in-depth development of my country's semiconductor industry, the research and development and design of semiconductor technology covers a wider range, involving more processing fields such as medical, display, optical communication, military, and industry. In particular, the processing of semiconductors in the optical communication field is particularly fine, which has promoted the rapid development of semiconductor lasers.

[0003] The TO tube socket is an important component that determines the transmission speed of optical communication. The TO tube socket is usually welded after being plugged into the shell by wire pins. When plugging in, since the wire pins are overall thin, in order to adapt to modern production, when the wire pins are entered into the mold, a method of cooperating between a robotic arm and a visual sensor is usually used to enter the mold.

[0004] However, there are several disadvantages when entering the mold: the robot arm needs to go back and forth between the mold plate and the discharger to pick up and place the wire feet, which takes a lot of time. In addition, since the arrangement of the wire feet is relatively irregular, the overall single pick-up quantity is small, and the mold entry time required is long. In order to better keep up with production, a factory needs a large number of mold entry machines to cooperate, which requires a lot of manpower and material resources to cooperate, and the production cost will be relatively high, thereby reducing market competitiveness. Summary of the invention

[0005] The object of the present invention is to provide a pin die feed device for producing a TO tube socket and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising a shell, wherein a first slide groove and a second slide groove capable of lifting the molding feet are symmetrically arranged at the arrangement end inside the shell, offset blocks capable of separating the molding feet are arranged in a linear array on the first slide groove and the second slide groove, and limit blocks capable of moving relative to or toward each other and having a releasing or restricting effect on the molding feet are symmetrically arranged at the locking ends below the first slide groove and the second slide groove, and a conveying belt capable of equidistantly transporting the molding feet is arranged at the conveying end inside the shell.

[0007] Preferably, both the first slide groove and the second slide groove are provided with electric push rods, a connecting rod is provided at the power output end of the electric push rod, and the dislocation block is provided on the connecting rod.

[0008] Preferably, the dislocation block is symmetrically provided with single-side guide blocks, and the dislocation block is provided with double-side guide blocks in a linear array.

[0009] Preferably, a first vibration plate and a second vibration plate are symmetrically arranged at the loading end inside the shell, the first chute is arranged on the first vibration plate, and the second chute is arranged on the second vibration plate.

[0010] Preferably, the first slide groove and the second slide groove are connected via an adjustment bin, a gear is arranged inside the adjustment bin, a gear rod is centrally symmetrically arranged on the surface of the gear, and a push rod is arranged on the gear rod.

[0011] Preferably, the first sliding groove and the second sliding groove are provided with pulling rods, and the four limiting blocks are respectively connected to the adjacent pulling rods and gear rods.

[0012] Preferably, a lifting platform is provided at the conveying end inside the shell, baffles are symmetrically provided on the lifting platform, and the conveyor belt is provided on the lifting platform.

[0013] Preferably, an adjustment platform is provided on the lifting platform, a visual sensor is provided inside the shell, a mechanical arm is provided on one side inside the shell, and a placement plate is provided at the feeding end inside the shell.

[0014] Preferably, a vibration motor is provided on the adjustment bin.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. When the whole machine is in use, only workers need to carry out the loading process, so that a single worker can operate multiple machines, which greatly reduces the labor cost. In addition, the whole machine abandons the mode of single die feeding by the robot arm, and adopts the method of synchronous die feeding layer by layer, which greatly improves the efficiency and can keep up with daily production without multiple machines.

[0017] 2. The overall structure is very good. The visual sensor and the robot arm cooperate with each other for the template after entering the mold, which reduces the subsequent manual review process, thereby reducing labor costs. The overall production cost is low and the efficiency is relatively high. It can be widely used in the mold entry device for the production of TO tube sockets. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0019] Figure 2 It is a schematic diagram of the overall bottom view structure of an embodiment of the present invention;

[0020] Figure 3 This is a schematic diagram of the internal structure of a housing according to an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the internal structure of the adjustment bin according to an embodiment of the present invention;

[0022] Figure 5 Schematic diagram of the structure of the dislocation block according to an embodiment of the present invention.

[0023] In the figure: 1. Shell; 2. First vibration plate; 3. Second vibration plate; 4. First slide; 5. Second slide; 6. Adjustment bin; 7. Electric push rod; 8. Connecting rod; 9. Dislocation block; 10. Single-side guide block; 11. Double-side guide block; 12. Gear rod; 13. Push rod; 14. Limit block; 15. Pull rod; 16. Lifting platform; 17. Baffle; 18. Conveyor belt; 19. Position sensor; 20. Adjustment platform; 21. Visual sensor; 22. Robotic arm; 23. Placement plate; 24. Vibration motor; 25. Gear. DETAILED DESCRIPTION

[0024] In order to solve the existing problems of low production efficiency and high labor and machinery costs, the present invention provides a line foot die device for TO tube socket production and a method of use thereof. The technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Obviously, the invention described is only a part of the invention of the present invention, not the whole invention. Based on the invention in the present invention, all other inventions obtained by ordinary technicians in the field without creative labor are within the scope of protection of the present invention.

[0025] See also Figure 1-5 The present invention provides a molding die device for producing a TO tube socket, comprising a shell 1, wherein a first slide groove 4 and a second slide groove 5 capable of lifting the molding die are symmetrically arranged at the arrangement end inside the shell 1, and offset blocks 9 capable of separating the molding die are arranged in a linear array on the first slide groove 4 and the second slide groove 5, and limit blocks 14 capable of moving relative to or toward each other and having a releasing or restricting effect on the molding die are symmetrically arranged at the locking ends below the first slide groove 4 and the second slide groove 5, and a conveying belt 18 capable of equidistantly conveying the molding die is arranged at the conveying end inside the shell 1.

[0026] Furthermore, an electric push rod 7 is provided on the first slide groove 4 and the second slide groove 5, a connecting rod 8 is provided at the power output end of the electric push rod 7, and the dislocation block 9 is provided on the connecting rod 8; the dislocation block 9 on the connecting rod 8 is driven by the electric push rod 7 to reciprocate horizontally.

[0027] Furthermore, the offset block 9 is symmetrically provided with single-sided guide blocks 10, and the offset block 9 is provided with double-sided guide blocks 11 in a linear array; during the movement of the offset block 9, the single-sided guide block 10 and the double-sided guide blocks 11 on the offset block 9 will be driven to insert into numerous pins, and the two fitted single-sided guide blocks 10 will separate the pins by a wide distance, thereby adjusting the pins to be precisely located above different shells 1, while the double-sided guide blocks 11 will slightly adjust the pins located above the shell 1 to be located on the reserved holes of the single layer.

[0028] Furthermore, a first vibration plate 2 and a second vibration plate 3 are symmetrically arranged at the loading end inside the shell 1, the first chute 4 is arranged on the first vibration plate 2, and the second chute 5 is arranged on the second vibration plate 3; the placement position of the line feet is adjusted by the first vibration plate 2 and the second vibration plate 3, and transported to the first chute 4 and the second chute 5.

[0029] Furthermore, the first slide groove 4 and the second slide groove 5 are connected through an adjustment bin 6, and a gear 25 is arranged inside the adjustment bin 6. A gear rod 12 is arranged on the surface of the gear 25 in a centrally symmetrical manner, and a push rod 13 is arranged on the gear rod 12; the push rod 13 drives the gear rod 12 to move, and under the action of the gear 25, the gear rod 12 on the other side will also move synchronously, thereby driving the limit block 14 on its surface to move.

[0030] Furthermore, a pulling rod 15 is provided on the first sliding groove 4 and the second sliding groove 5 , and the four limiting blocks 14 are respectively connected to the adjacent pulling rods 15 and the gear rods 12 .

[0031] Furthermore, a lifting platform 16 is provided at the conveying end inside the shell 1, baffles 17 are symmetrically provided on the lifting platform 16, and the conveyor belt 18 is provided on the lifting platform 16; the conveyor belt 18 is placed through the lifting platform 16, and the moving direction of the template is guided by the baffle 17.

[0032] Furthermore, an adjustment table 20 is provided on the lifting platform 16, a visual sensor 21 is provided inside the shell 1, a robotic arm 22 is provided on one side inside the shell 1, and a placement tray 23 is provided at the feeding end inside the shell 1; after one layer of mold entry is completed, the conveyor belt 18 is started, and the conveyor belt 18 moves the template with the cooperation of the position sensor 19 to a designated location, and the visual sensor 21 is started to scan the template that has been entered into the mold. If there is any missing, the robotic arm 22 is started to clamp the stitches in the placement tray 23 for replenishment.

[0033] Furthermore, a vibration motor 24 is provided on the adjustment bin 6 ; the vibration of the vibration motor 24 drives the moldings on the first chute 4 and the second chute 5 to move.

[0034] The method for using the thread die feed device for producing a TO tube socket comprises the following steps:

[0035] Step A, filling: Place the moldings in the first vibration plate 2 and the second vibration plate 3 respectively, and place the arranged moldings on the placement plate 23;

[0036] Step B, placing the template: placing the arranged template on the conveyor belt 18, and adjusting the position of the template, aligning the reserved hole on the first layer of the molding shell 1 with the middle position of the first slide groove 4 and the second slide groove 5;

[0037] Step C, loading: synchronously start the first vibration plate 2 and the second vibration plate 3, adjust the line feet to the required state through the first vibration plate 2 and the second vibration plate 3, and then slide them into the first chute 4 and the second chute 5, and drive the line feet sliding into the first chute 4 and the second chute 5 to move under the vibration of the vibration motor 24 until the filling is completed;

[0038] Step D, die advancement: start the electric push rod 7 to drive the connecting rod 8 to move toward the first slide groove 4 and the second slide groove 5. During the movement, the single-sided guide block 10 and the double-sided guide block 11 on the dislocation block 9 are driven to insert into the numerous thread pins. The two fitted single-sided guide blocks 10 separate the thread pins by a wide distance, thereby adjusting the thread pins to be accurately located above different shells 1, while the double-sided guide blocks 11 make slight adjustments to the thread pins located above the shell 1 to be located on the reserved holes of the single layer. The push rod 13 and the pulling rod 15 are started synchronously. The push rod 13 drives the gear rod 12 to move. Under the action of the gear 25, the gear rod 12 on the other side will also move synchronously, thereby The limit block 14 on its surface is driven to move, and the pulling rod 15 will also drive the limit block 14 on its surface to move, so that the two limit blocks 14 respectively located under the first slide groove 4 and the second slide groove 5 will move toward each other, thereby canceling the restriction under the wire foot, and then start the electric push rod 7 to drive the dislocation block 9 to move away from the first slide groove 4 and the second slide groove 5, thereby canceling the restriction on the wire foot. Since the two are close to each other, they fall into the reserved hole under the action of gravity. At this time, the position of the wire foot in the reserved hole is slowly adjusted under the action of slight vibration of the first vibration plate 2 and the second vibration plate 3. After being inserted into the correct position, the slight vibration under the action of the engagement will not affect its position;

[0039] Step E, review and supplement: after one layer of die is completed, the conveyor belt 18 is started, and the conveyor belt 18 moves the template under the cooperation of the position sensor 19, so that it moves to the designated location, and the visual sensor 21 is started to scan the template that has been entered into the mold through the visual sensor 21. If there is any missing, the mechanical arm 22 is started to clamp the stitches in the placement tray 23 for supplement;

[0040] Step F: Repeat the above steps until a single template is fully molded. The worker can then replace the template and fill in the raw materials to continue the mold.

[0041] The present invention provides a TO socket production line die feeding device and a method for using the same, which have the following advantages:

[0042] 1. When the whole machine is in use, only workers need to carry out the loading process, so that a single worker can operate multiple machines, which greatly reduces the labor cost. In addition, the whole machine abandons the mode of single die feeding by the robot arm, and adopts the method of synchronous die feeding layer by layer, which greatly improves the efficiency and can keep up with daily production without multiple machines.

[0043] 2. The overall structure has a good review structure. The visual sensor 21 and the robot arm 22 cooperate with each other for the template after entering the mold, thereby reducing the subsequent manual review process, thereby reducing labor costs, the overall production cost is low, and the efficiency is relatively high. It can be widely applicable to the line foot mold entry device for TO tube socket production.

[0044] While the invention has been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made thereto without departing from the principles and spirit of the invention, the scope of the invention being defined by the appended claims and their equivalents.

Claims

1. A line foot die feeding device for TO tube socket production, characterized in that: It comprises a shell (1), wherein the arrangement end inside the shell (1) is symmetrically provided with a first slide groove (4) and a second slide groove (5) capable of lifting the molding, the first slide groove (4) and the second slide groove (5) are both provided with offset blocks (9) capable of separating the molding in a linear array, the locking ends below the first slide groove (4) and the second slide groove (5) are both symmetrically provided with limit blocks (14) capable of moving relative to or towards each other to release or restrict the molding, and the conveying end inside the shell (1) is provided with a conveyor belt (18) capable of equidistantly conveying the molding; The dislocation block (9) is symmetrically provided with a single-side guide block (10), and the dislocation block (9) is provided with a double-side guide block (11) in a linear array; The first slide groove (4) and the second slide groove (5) are connected via an adjustment bin (6); a gear (25) is arranged inside the adjustment bin (6); a gear rod (12) is arranged on the surface of the gear (25) in a centrally symmetrical manner; and a push rod (13) is arranged on the gear rod (12); The first slide groove (4) and the second slide groove (5) are provided with a pulling rod (15), and the four limit blocks (14) are respectively connected to adjacent pulling rods (15) and gear rods (12); A lifting platform (16) is provided at the conveying end inside the shell (1), baffles (17) are symmetrically provided on the lifting platform (16), and the conveyor belt (18) is provided on the lifting platform (16); An adjustment platform (20) is arranged on the lifting platform (16), a visual sensor (21) is arranged inside the shell (1), a mechanical arm (22) is arranged on one side inside the shell (1), and a placement tray (23) is arranged at the feeding end inside the shell (1).

2. A molding die device for producing a TO socket according to claim 1, characterized in that: The first slide groove (4) and the second slide groove (5) are both provided with an electric push rod (7), a connecting rod (8) is provided at the power output end of the electric push rod (7), and the dislocation block (9) is provided on the connecting rod (8).

3. A molding die feed device for producing a TO socket according to claim 1, characterized in that: A first vibration plate (2) and a second vibration plate (3) are symmetrically arranged at the internal feeding end of the shell (1); the first chute (4) is arranged on the first vibration plate (2); and the second chute (5) is arranged on the second vibration plate (3).

4. A molding die feed device for producing a TO socket according to claim 1, characterized in that: The adjustment bin (6) is provided with a vibration motor (24).

5. A method for using a molding die feed device for producing a TO socket according to any one of claims 1 to 4, characterized in that: The following steps are involved: Step (A), filling: placing the moldings in the first vibration plate (2) and the second vibration plate (3) respectively, and placing the arranged moldings on the placement plate (23); Step (B), placing the template: placing the arranged template on the conveyor belt (18), and adjusting the position of the template so that the reserved hole on the first layer of the molding shell (1) is aligned with the middle position of the first slide groove (4) and the second slide groove (5); Step (C), loading: synchronously starting the first vibration plate (2) and the second vibration plate (3), adjusting the thread pins to a required state through the first vibration plate (2) and the second vibration plate (3), and then sliding them into the first chute (4) and the second chute (5), and under the vibration action of the vibration motor (24), driving the thread pins sliding into the first chute (4) and the second chute (5) to move until the filling is completed; Step (D), die advancement: start the electric push rod (7) to drive the connecting rod (8) to move toward the first slide groove (4) and the second slide groove (5). During the movement, the single-side guide block (10) and the double-side guide block (11) on the offset block (9) are driven to insert into the numerous thread pins. The two fitted single-side guide blocks (10) separate the thread pins by a wide distance, thereby adjusting the thread pins to be accurately located above different shells (1), while the double-side guide blocks (11) finely adjust the thread pins located above the shell (1) to be located on the reserved holes of the single layer. The push rod (13) and the pull rod (15) are started simultaneously. The push rod (13) drives the gear rod (12) to move. Under the action of the gear (25), the gear rod (12) on the other side is also moved at the same time. The first vibration plate (2) and the second vibration plate (3) are slightly vibrated, and the position of the wire foot is slowly adjusted in the reserved hole. After the wire foot is inserted into the correct position, the slight vibration under the action of the engagement will not affect its position. Step (E), review and supplement: after one layer of die is completed, the conveyor belt (18) is started, and the conveyor belt (18) moves the template with the cooperation of the position sensor (19) to move it to a designated location, and the visual sensor (21) is started to scan the template that has been entered into the die through the visual sensor (21). If there is any missing, the robot arm (22) is started to clamp the stitches in the placement tray (23) for supplement; Step (F), repeat the above operation until a single template is completely molded, and then the worker can replace the template and fill the raw materials to continue the mold.

Citation Information

Patent Citations

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    CN112197875A

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