A screen blanking device and a screen blanking method
By designing a screen body cutting device including a detection mechanism and multiple carrier components, the problem of low accuracy of screen body cutting in the prior art is solved, and separation of qualified and unqualified products is achieved, and display is improved. Efficiency of device processing and manufacturing.
Patent Information
- Application Number
- CN202210992778.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-08-18
AI Technical Summary
During the production process of existing display devices, the screen body cutting process has the problem of low accuracy, which affects the efficiency of processing and manufacturing.
A screen body is designed, including a first carrying component, a carrier mechanism, a flip assembly, a second carrying component, a robot, a storage assembly and a cutting mechanism. The screen body is tested through the detection mechanism and according to the detection The result is flipped and unloaded to ensure that qualified and unqualified screens are discharged separately.
It improves the accuracy of screen body cutting, realizes effective separation and unqualified products, and improves the efficiency of display device processing and manufacturing.
Smart Images

Figure CN115593948B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of manufacturing display devices, and in particular to a screen blanking device and a screen blanking method. Background Art
[0002] In the production process of existing display devices, a conventional laser drilling process is usually used to process the screen body, thereby completing the manufacture of the perforated screen. After the laser drilling process is completed, a blanking process is usually required. How to blank the screen body is a technical problem that needs to be solved. Therefore, in order to solve the above technical problems, it is necessary to provide a screen loading and unloading device and a loading method thereof, which can reliably ensure the accuracy of screen blanking and improve the efficiency of display device processing and manufacturing. Summary of the invention
[0003] In view of this, the present invention provides a screen blanking device and a screen blanking method thereof, which can reliably ensure the success rate of screen blanking, realize the separate blanking of qualified products and unqualified products, and improve the efficiency of display device processing and manufacturing.
[0004] In one aspect, the present invention provides a screen blanking device, comprising:
[0005] A first carrying component is used to carry the screen body after the punching is completed;
[0006] A carrying mechanism, which absorbs the screen on the first carrying component and transports the screen to a second carrying component or a flipping component;
[0007] A flipping assembly receives the screen body carried and placed by the carrying mechanism, flips the screen body and places it on the second carrying assembly;
[0008] A second carrying assembly receives the screen placed by the carrying mechanism or the flip assembly, and moves the screen to a working position where it can be sucked by the robot;
[0009] A robot arm, which picks up the screen from the second carrying assembly and places the screen on one of the unloading mechanism, the storage assembly and the storage and discharge assembly;
[0010] Storage components are used to store qualified screen bodies after punching;
[0011] Storage and discharging components are used to store and discharge unqualified screen bodies after punching;
[0012] The unloading mechanism is used to load the empty pallet, so that the robot can place the qualified screen body after punching on the empty pallet, and unload the full pallet filled with qualified screen bodies after punching.
[0013] Furthermore, the unloading mechanism includes an empty pallet working area and a full pallet working area;
[0014] The empty tray working area is provided with a plurality of first moving rollers for moving a plurality of stacked empty trays to the working range of the manipulator, so that the manipulator can place the qualified screen bodies after the punching is completed;
[0015] The full pallet working area is provided with a plurality of second moving rollers for unloading the plurality of full pallets that have been stacked.
[0016] Furthermore, the unloading mechanism includes a tray adsorption component 1, a tray adsorption component 2, and a tray transfer component; the tray adsorption component 1 and the tray adsorption component 2 adsorb both sides of a tray filled with qualified screens after punching, and can place it on the tray transfer component; the tray transfer component moves the tray filled with qualified screens after punching from under one group of tray adsorption components 1 and tray adsorption component 2 to under another group of tray adsorption components 1 and tray adsorption component 2.
[0017] Furthermore, the unloading mechanism includes a first lifting component and a second lifting component; after a group of pallet adsorption components 1 and 2 adsorb a full pallet or place a full pallet on a pallet transfer component, the first lifting component raises the working height of a pallet so that the robot can place the qualified screen body after punching on the next empty pallet; after a group of pallet adsorption components 1 and 2 adsorb a full pallet and place the empty pallet on the second lifting component or on the full pallet that has been placed, the second lifting component correspondingly lowers the working height of a pallet.
[0018] Further, the storage component includes a storage rack, an adjustment slot, a mounting piece and a sixth suction cup; and / or, the storage and discharging component includes a moving part, a pallet and a pallet mounting part, the moving part is connected to the pallet mounting part, and the pallet mounting part is provided with a pallet.
[0019] Furthermore, the unloading mechanism includes: a pallet separation component, which includes a telescopic part and a separator; under the action of the telescopic part, the separator extends to approach the empty pallet or retracts to move away from the empty pallet, and when approaching the empty pallet, is inserted between the top empty pallet and the adjacent second top empty pallet.
[0020] Furthermore, it also includes a first guide rail, and when the first carrying assembly carrying the punched screen moves from one end of the first guide rail to the other end of the first guide rail to approach one side of the carrying mechanism, the detection mechanism will detect the punched screen to determine whether the punched screen needs to be turned over and / or whether it is qualified;
[0021] Alternatively, before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, a result is obtained in advance to determine whether the punched screen needs to be turned over / or whether it is qualified.
[0022] Further, according to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the result of whether the punched screen is qualified is obtained in advance, and when it is determined that there are two punched qualified screens on the second carrier assembly, the robot places the punched qualified screen on the unloading mechanism; and / or,
[0023] According to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier component or before the punched screen is placed on the first carrier component, the result of whether the punched screen is qualified is obtained in advance, and when it is determined that there is only one punched screen on the second carrier component, the robot places the punched screen on the storage component; and / or,
[0024] According to the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrying component or before the screen body after punching is placed on the first carrying component, the result of whether the screen body after punching is qualified is obtained in advance, when it is determined that there is at least one unqualified screen body after punching on the second carrying component, the robot will place the unqualified screen body after punching on the storage and discharge component.
[0025] The present invention also provides a screen blanking method, using any of the above-mentioned blanking devices, characterized in that it includes the following steps:
[0026] Step S10: The first carrying assembly moves the punched screen to a side close to the carrying mechanism;
[0027] Step S20: According to the result of whether the screen body is flipped after the punching is completed, if yes, proceed to step S30, if not, proceed to step S40;
[0028] Step S30: The carrying mechanism places the punched screen on the first carrying assembly on the flip assembly, and the flip assembly flips the punched screen and places the punched screen on the second carrying assembly;
[0029] Step S40: The carrying mechanism places the screen body after punching on the first carrying component on the second carrying component;
[0030] Step S50: The second carrying assembly receives the screen placed by the carrying mechanism or the flip assembly, and moves the screen to a working range where it can be sucked by the robot;
[0031] Step S60: performing one or more of steps SU, SK or SN according to the result of whether the screen body is qualified after the punching is completed;
[0032] The step SU comprises: a robot arm picks up the screen body from the second carrying assembly and places the screen body on the unloading mechanism, and the unloading mechanism unloads the qualified screen body after the punching is completed;
[0033] The step SK comprises: a robot arm picks up the screen from the second carrying assembly and places the screen on the storage assembly;
[0034] The step SN includes: a robot arm picks up the screen from the second carrying assembly and places the screen on a storage and discharge assembly.
[0035] Further, the condition for performing step SU is: according to the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrier assembly or before the screen body after punching is placed on the first carrier assembly, the result of whether the screen body after punching is qualified is obtained in advance, and it is determined that there are only two qualified screen bodies after punching on the second carrier assembly;
[0036] The condition for performing step SK is: according to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the result of whether the punched screen is qualified is obtained in advance, and it is determined that there is only one punched qualified screen on the second carrier assembly;
[0037] The conditions for performing step SN are: based on the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrier component or before the screen body after punching is placed on the first carrier component, the result of whether the screen body after punching is qualified is obtained in advance, and it is determined that there is at least one unqualified screen body after punching on the second carrier component.
[0038] One or more of the above technical solutions have the following advantages or beneficial effects:
[0039] (1) The unloading device of the present invention has a compact structure and a reasonable layout. It can realize the flipping and qualified inspection of the perforated screen body, place the qualified screen bodies together for unloading, and place the unqualified screen bodies together for unloading. It can also be applied to screen bodies of different sizes after the perforation is completed, so that the unloading device and unloading method of the present invention have a wider range of uses and better practical applicability.
[0040] (2) The present invention is provided with a first lifting component, a second lifting component and a pallet separation component, which not only ensure the rhythm of the pallet rising and the pallet stacking and lowering during the unloading process, but also can vertically position, limit and fix the other pallets except the top empty pallet, so as to ensure that the manipulator, the pallet adsorption component 1 and the pallet adsorption component 2 will not affect the stacking state and position of other pallets when grabbing the workpiece in the top pallet, thereby further ensuring the position accuracy of the empty pallet;
[0041] (3) The present invention is provided with a storage component and a storage and discharge component. The storage component can be suitable for screens of different sizes after punching, and can store a qualified screen after punching. The storage component and the unloading mechanism can work together to complete the unloading of multiple qualified screens, which is more in line with the actual production process. The storage and discharge component can store multiple unqualified screens after punching, and the tray filled with unqualified screens after punching can be removed through a detachable tray.
[0042] (4) The present invention provides a variety of different adsorption positioning methods, including an adsorption positioning method of the adsorption holes of the first carrying component and multiple suction cups, and an adsorption positioning method of multiple suction cups of the carrying mechanism. The combination design of the various different adsorption positioning methods takes into account the size and flexibility of the screen body, and has high positioning accuracy during transportation, thereby improving the accuracy and efficiency of unloading qualified screen bodies after punching. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0044] Figure 1 It is a schematic diagram of the top view of the screen blanking device of the present invention;
[0045] Figure 2 is a schematic structural diagram of the first carrying assembly and the carrying mechanism of the present invention;
[0046] Figure 3 is a schematic top view of the flip assembly of the present invention;
[0047] Figure 4 is a side view schematic diagram of the flip assembly of the present invention;
[0048] Figure 5 is a schematic structural diagram of a second carrier assembly of the present invention;
[0049] Figure 6 is a schematic diagram of the three-dimensional structure of the storage assembly of the present invention;
[0050] Figure 7 It is a schematic diagram of the three-dimensional structure of the storage and unloading assembly of the present invention;
[0051] Figure 8 It is a schematic diagram of a storage and blanking assembly of the present invention from one viewing angle;
[0052] Fig. 9 It is a three-dimensional structural schematic diagram of the blanking mechanism of the present invention;
[0053] Fig.10 It is a perspective schematic diagram of the material discharging mechanism of the present invention;
[0054] Fig.11 yes Fig. 9 Enlarged view of point A. DETAILED DESCRIPTION
[0055] In order to better understand the technical solution of the present invention, the embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. The terms used in the embodiments of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The singular forms of "a", "said" and "the" used in the embodiments of the present invention and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. "First", "second", "third", "fourth", "fifth" and "sixth" are only for distinguishing the reference descriptions made. It should also be understood that the term "and / or" used in this article is only a kind of association relationship describing the associated objects, indicating that there can be three relationships, for example, A and / or B, which can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship, and multiple includes one, two and more than two. It should be clear that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0056] like Figure 1As shown, the unloading device of the screen body of the present invention includes a first carrying component 1, a carrying mechanism 2, a flipping component 4, a second carrying component 3, a manipulator 5, a storage component 7, a storage and discharging component 8 and a unloading mechanism 6. The first carrying component 1 can move to the side close to the carrying mechanism 2, the flipping component 3 is located on one side of the first carrying component 1, the storage and discharging component 8 is on one side of the second carrying component 3, and the flipping component 3 is on the other side. The storage component 7 is located between the manipulator 5 and the storage and discharging component 8, and the manipulator 5 is located between the storage component 7 and the unloading mechanism 6. Each part is described in detail below.
[0057] (1) First Carrying Component
[0058] like Figure 1 , Figure 2 As shown, the first carrier assembly 1 is used to carry the screen body after the punching is completed. The first carrier assembly 1 includes a first carrier 11, a first mounting member 12, a first mounting groove 14, a first mounting portion 13 and a first suction cup 15. There are multiple first carrier assemblies 1, and two are provided in the figure. Each first carrier assembly 1 moves on the first guide rail R, and the first carrier assembly 1 moves from one end of the first guide rail R to the other end of the first guide rail R. The first guide rail R is installed on the first rack S1, and there are multiple first guide rails R, for example, four in the figure. Multiple first carriers 11 are provided on the first mounting member 12, for example, two in the figure. Multiple groups of first mounting grooves 14 are formed on the first mounting member 12, for example, each first carrier assembly 1 in the figure is provided with two groups of first mounting grooves, and each group of first mounting grooves includes two first mounting grooves 14 arranged oppositely. Multiple first mounting portions 13 can be adjustably installed on each group of first mounting grooves, for example, two in the figure, namely, first mounting portion 1 and first mounting portion 2. Both sides of the first mounting portion 13 can be adjustably installed on two opposite first mounting grooves 14. Each first mounting portion 13 is adjustable with a plurality of first suction cups 15, for example, one, two, three, four, five, six, etc. (some suction cups are not shown), that is, the first mounting portion 1 is adjustable with two first suction cups, and the first mounting portion 2 is adjustable with two, three, or four first suction cups. The first carrier 11 is provided with a plurality of adsorption holes. The screen body after punching is placed on the first carrier 11 and the plurality of first suction cups of the plurality of first mounting portions 13, and the plurality of adsorption holes and the plurality of first suction cups adsorb and fix the screen body after punching.
[0059] The screen body after punching is placed on the first carrier assembly 1, which is located on one side of the unloading mechanism. The first carrier assembly 1 is adsorbed and fixed to the screen body after punching, and the first carrier assembly 1 moves from one end of the first guide rail R to the other end of the first guide rail R to approach one side of the carrier mechanism. Specifically, the multiple adsorption holes and multiple first suction cups of the first carrier assembly adsorb and fix the screen body after punching, and the first carrier assembly 1 moves from one end of the first guide rail R to the other end of the first guide rail R, and moves to one side of the carrier mechanism on the second rack S2.
[0060] (2) Transport mechanism
[0061] like Figure 2 As shown, the carrying mechanism 2 is installed on the second frame S2, and the carrying mechanism 2 is used to absorb the screen body after the punching is completed on the first carrying component 1, and place the screen body after the punching is completed on the second carrying component 3 or the flip component 5. The carrying mechanism 2 includes a second mounting member 21, a lifting part 22, a moving part 23 and a driving part 24. There are multiple second mounting members 21, for example, two in the figure. There are multiple lifting parts 22, for example, two in the figure. The driving part 24 is installed on the second frame S2, and the driving part 24 drives the moving part 23 to move relative to the second frame S2. The second mounting member 21 is connected to the moving part 23 through the lifting part 22. Specifically, each second mounting member 21 is connected to the moving part 23 through each lifting part 22.
[0062] The second mounting member 21 is a frame structure and is placed in a horizontal direction. The second mounting member 21 includes a first strip portion 212, a second mounting portion 211, and a second suction cup 213. The first strip portion 212 is formed on both sides of the second mounting member 21. The first strip portion 212 is provided with a second mounting groove. There are multiple second mounting grooves. Two oppositely arranged second mounting grooves form a second mounting groove group, such as two groups in the figure, second mounting groove group one and second mounting groove group two. There are multiple second mounting portions 211, such as four in the figure, namely, second mounting portion one, second mounting portion two, second mounting portion three, and second mounting portion four. The second mounting portion one and the second mounting portion two can be adjustably mounted on the second mounting groove group one, and the second mounting portion three and the second mounting portion four can be adjustably mounted on the second mounting groove group two. The second mounting portion one, the second mounting portion two, the second mounting portion three, and the second mounting portion four are all provided with multiple groups of second suction cups, such as the first group of second suction cups, the second group of second suction cups, the third group of second suction cups, and the fourth group of second suction cups in the figure, and each group of second suction cups includes multiple second suction cups 213. At least three groups of second suction cups from the first group of second suction cups, the second group of second suction cups, the third group of second suction cups and the fourth group of second suction cups cooperate with each other, and at least three groups of second suction cups are adjustable and fixed in position to adsorb and fix the screen body after the holes are punched. The cooperation of multiple groups of second suction cups can be applied to the adsorption and fixation of screen bodies with holes of different sizes.
[0063] After the first carrier assembly 1 carries the punched screen to one side of the carrier mechanism or the second rack S2, the lifting part of the carrier mechanism moves downward to absorb and fix the punched screen on the first carrier assembly, the lifting part of the carrier mechanism rises to a suitable height, and moves the punched screen to the second carrier assembly 3 or the flip assembly 5. In one embodiment, when both first carrier assemblies carry the punched screen to one side of the carrier mechanism or the second rack S2, the carrier mechanism moves to one of the first carrier assemblies carrying the punched screen or remains stationary, the lifting part of the carrier mechanism moves downward to absorb and fix the punched screen on the first carrier assembly, the lifting part of the carrier mechanism rises to a suitable height, and moves the punched screen to the second carrier assembly 3 or the flip assembly 5.
[0064] (3) Flip component
[0065] like Figure 1 , Figure 3 , Figure 4 As shown, the flip assembly 4 is arranged near a first carrier assembly 1, and the flip assembly receives the screen body carried and placed by the carrier mechanism, flips the screen body and places it on the second carrier assembly. The flip assembly 4 includes a fixed frame 45, a first lifting part 44, a third mounting member 43, a mounting frame 42 and a first driving part 41. The fixed frame 45 is fixedly arranged on the first frame S1, and the first lifting part 44 moves up and down relative to the fixed frame 45. The first lifting part 44 is provided with a mounting frame 42, and the mounting frame 42 is provided with a first driving part 41, and the first driving part 41 is connected to the third mounting member 43. The first driving part can rotate 180 degrees, thereby driving the third fixing member 43 to rotate 180 degrees. There are multiple third fixing members 43, for example, two in the figure. The lifting structure of the first lifting part belongs to the prior art, such as a conventional screw guide rail slider mechanism.
[0066] The third mounting member 43 is similar to the second mounting member. The third mounting member 43 is placed in a horizontal direction and includes a second long strip portion 431, a third mounting portion 432, and a third suction cup 433. The second long strip portion 431 is formed on both sides of the third mounting member 43. The second long strip portion 431 is provided with a third mounting groove. There are multiple third mounting grooves. Two opposite third mounting grooves form a third mounting groove group, such as two groups in the figure, third mounting groove group 1 and third mounting groove group 2. There are multiple third mounting parts 432, such as four in the figure, namely, third mounting part 1, third mounting part 2, third mounting part 3, and third mounting part 4. The third mounting part 1 and the third mounting part 2 can be adjustably mounted on the third mounting groove group 1, and the third mounting part 3 and the third mounting part 4 can be adjustably mounted on the third mounting groove group 2. The third mounting part 1, the third mounting part 2, the third mounting part 3, and the third mounting part 4 are all provided with a plurality of groups of third suction cups, such as the first group of third suction cups, the second group of third suction cups, the third group of third suction cups, and the fourth group of third suction cups in the figure, each group of third suction cups includes a plurality of third suction cups 433. At least three groups of third suction cups among the first group of third suction cups, the second group of third suction cups, the third group of third suction cups, and the fourth group of third suction cups cooperate with each other, and after the at least three groups of third suction cups are adjustable and fixed in position, they are used to fix the screen body after the punching is completed by adsorption.
[0067] When the first carrying component 1 carrying the punched screen moves from one end of the first guide rail R to the other end of the first guide rail R to approach one side of the carrying mechanism or one side of the second rack S2, the detection mechanism will detect the punched screen to determine whether the punched screen needs to be flipped and / or is qualified; or, before the punched screen is placed on the first carrying component 1 or the punched screen is placed on the first carrying component 1, the result of whether the punched screen needs to be flipped and / or is qualified is obtained in advance.
[0068] When the screen needs to be flipped after the punching is completed, the screen is flipped 180 degrees, the carrying mechanism moves to the flip assembly, and the punched screen is placed on the flip assembly, the flip assembly flips the punched screen 180 degrees, and the flip assembly places the punched screen on the second carrying assembly after the 180-degree flip. Specifically, the carrying mechanism moves to the flip assembly, the third mounting part of the flip assembly will be located below the second mounting part of the carrying mechanism, the lifting part of the carrying mechanism descends to place the punched screen on the third mounting part of the flip assembly, the first driving part of the flip assembly rotates 180 degrees, and then the punched screen is flipped 180 degrees, the second carrying assembly moves to the flip assembly, and the flip assembly places the punched screen on the second carrying assembly after the 180-degree flip.
[0069] When the screen body after punching is completed and does not need to be turned over, the carrying mechanism places the screen body after punching on the second carrying assembly. Specifically, the third mounting member 41 of the turning assembly is located at a suitable height to avoid affecting the normal handover between the second carrying assembly and the carrying mechanism. The carrying mechanism moves to the turning assembly, and the second carrying assembly moves to the turning assembly to place the screen body after punching on the second carrying assembly.
[0070] (4) Second Carrying Component
[0071] The second carrying assembly 3 receives the punched screen placed by the carrying mechanism 2 or the flip assembly 4 , and moves the screen to a working position where it can be sucked by the robot 5 .
[0072] The second carrier assembly 3 is arranged between the carrier mechanism 2 and the manipulator 5. The second carrier assembly 3 includes a second carrier 31, a fourth mounting member 32, a bearing portion 33 and a driving portion 34. The driving portion 34 is mounted on the first frame S1, and the driving portion 34 drives the bearing portion 33 to move. The bearing portion 33 is provided with a second carrier 31, and the number of the second carriers 31 is multiple, for example, two in the figure. The second carrier 31 is provided with multiple adsorption holes, and the bearing portion 33 is connected to the fourth mounting member 32. Specifically, the bearing portion 33 moves to drive the fourth mounting member 32 to move, and the fourth mounting member 32 will move to the bottom of the third mounting member of the flip assembly 4 or the bottom of the second mounting member of the carrier mechanism to receive the punched screen placed by the carrier mechanism 2 or the flip assembly 4. After the fourth mounting member 32 adsorbs and fixes the punched screen, it moves to the working range of the manipulator 5 for the manipulator 5 to absorb the punched screen.
[0073] The fourth mounting member is provided with a fourth mounting portion 322 and a fourth suction cup 323, and multiple groups of fourth mounting grooves 321 are formed on the fourth mounting member 32, such as two groups in the figure, and each group of first mounting grooves includes two fourth mounting grooves 321 arranged opposite to each other. Multiple fourth mounting portions 322 can be adjustably mounted on each group of fourth mounting grooves, such as two in the figure, namely, fourth mounting portion 1 and fourth mounting portion 2. Both sides of the fourth mounting portion 322 can be adjustably mounted on two fourth mounting grooves 321 arranged opposite to each other. Multiple fourth suction cups 323 can be adjustably mounted on each fourth mounting portion 322, such as one or two or three or four or five or six (some suction cups are not shown), that is, two first suction cups can be adjustably mounted on the fourth mounting portion 1, and two or three or four first suction cups can be adjustably mounted on the fourth mounting portion 2. The screen body after punching is placed on the second carrier 31 and multiple fourth suction cups of multiple fourth mounting portions, and multiple adsorption holes and multiple fourth suction cups adsorb and fix the screen body after punching.
[0074] (5) Robot
[0075] The robot 5 sucks the punched screen from the second carrying assembly, and places the punched screen in one of the unloading mechanism, the storage assembly, and the storage and unloading assembly. The robot technology is relatively mature in this field, and the present invention does not make too many restrictions, only limiting that the end of the robot uses a plurality of suction cups to achieve the adsorption of the punched screen, so that the suction cup can absorb the punched screen, and can also achieve the separation of the suction cup from the punched screen, that is, the suction cup does not absorb the punched screen.
[0076] (6) Storage components
[0077] The storage assembly 7 is used to store the qualified screens after the punching is completed. The storage assembly 7 is arranged beside the manipulator and between the flip assembly 4 and the manipulator 5. The storage assembly 7 is installed on the first frame S1.
[0078] The storage assembly 7 includes a storage rack 71, an adjustment slot 72, a mounting member 73 and a fifth suction cup 74. Multiple groups of adjustment slots are formed on both sides of the top of the storage rack 71, such as two groups in the figure, and each group of adjustment slots includes two opposite adjustment slots 72. Both sides of multiple mounting members 73 are adjustably mounted in each group of adjustment slots, for example, four mounting members in the figure, that is, mounting member 1, mounting member 2, mounting member 3, and mounting member 4 are all provided with multiple groups of fifth suction cups, such as the first group of fifth suction cups, the second group of fifth suction cups, the third group of fifth suction cups, and the fourth group of fifth suction cups in the figure, and each group of fifth suction cups includes multiple fifth suction cups 74. At least two groups of fifth suction cups in the first group of fifth suction cups, the second group of fifth suction cups, the third group of fifth suction cups, and the fourth group of fifth suction cups cooperate with each other, and after at least two groups of fifth suction cups are adjustably mounted and fixed in position, they are used to absorb and fix the qualified screen body after the punching is completed.
[0079] When the second carrying component 3 carries two punched screens to the working position or working range of the manipulator 5, the result of whether the punched screens are qualified is obtained in advance according to the detection mechanism, or before the punched screens are placed on the first carrying component or before the punched screens are placed on the first carrying component, it is determined that when there is only one punched qualified screen, the manipulator places one punched qualified screen on the storage component, and waits for the next time when there is only one punched qualified screen. The manipulator 5 absorbs the punched qualified screen on the second carrying component 3 and the punched qualified screen on the storage component, and places the above two punched qualified screens on the unloading mechanism for unloading.
[0080] (7) Storage of discharging components
[0081] like Figure 7 , Figure 8As shown, the material discharging assembly is used to store and discharge unqualified screen bodies after punching.
[0082] The storage and discharging assembly includes a mounting component 81, a moving component 82, a tray 83 and a tray mounting component 84. The mounting component 81 is mounted on the first rack S1, the moving component 82 is connected to the tray mounting component 84, and the tray mounting component 84 is provided with a tray. The moving component 82 moves relative to the mounting component 81, driving the tray mounting component 84 to move relative to the first rack S1. According to the result of whether the punched screen is qualified, or before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the result of whether the punched screen is qualified is obtained in advance, and it is determined that when it is detected that at least one of the two punched screens is unqualified, at least one of the unqualified screens is placed on the storage and discharging assembly, and it is unloaded by manpower or external force equipment. Specifically, the unqualified screen bodies after punching are placed on a pallet on the material discharging assembly. When the pallet is full of unqualified screen bodies after punching, the pallet full of unqualified screen bodies after punching is removed by manpower or external force equipment.
[0083] The tray installation component 84 includes a bracket 841, a tray frame 842, a front plate 843 and a handle 844. The tray frame 842 includes a carrier plate 8421 and a positioning block 8422. A plurality of positioning blocks 8422 are arranged on the carrier plate 8421 to position the tray. Specifically, a front side positioning block, a first side positioning block and a second side positioning block are arranged on the carrier plate 8421. There are two first side positioning blocks and two second side positioning blocks. The front side positioning blocks, the first side positioning blocks and the second side positioning blocks jointly position the tray to prevent the tray 83 with the unqualified screen body after the punching is completed from being separated. The front plate 843 is connected to the carrier plate 8421, and a handle 844 is arranged on the front plate 843. Specifically, the bottom of the bracket 841 is connected to the moving component 82, the tray frame 842 moves relative to the bracket 841, and the handle 844 is arranged on the outer wall of the front plate 843.
[0084] When a certain number of unqualified screens after punching are placed on the tray 83 of the tray mounting component 84 or the tray 83 is full, the handle 844 is pulled manually, and the tray rack 842 moves relative to the bracket 841. The tray rack 842 will protrude from the outer cover of the laser punching equipment, and the unqualified screens after punching can be taken out together with the tray 83. Subsequently, the tray mounting component 84 is returned to its original position while ensuring the placement of a new tray, so as to prepare for the placement of the unqualified screens after punching next time.
[0085] (8) Feeding mechanism
[0086] like Figure 2 and Figure 3 As shown, the unloading mechanism 6 is used to load the empty pallet, so that the robot can place the qualified screen body after punching on the empty pallet, and unload the full pallet filled with qualified screen bodies after punching. The unloading mechanism 6 includes an empty pallet loading area, a full pallet unloading area, a rack S, a first lifting component 65, a second lifting component 66, a pallet adsorption component 1 67, a pallet adsorption component 2 68, a pallet transfer component 69, a pallet separation component 70 and an adjustment component (adjusting the position of the pallet on the rack S, not described).
[0087] The rack S is a frame structure, which forms an empty pallet work area and a full pallet work area. The first lifting component is set in the empty pallet work area, and the second lifting component is set in the full pallet work area. The empty pallet work area is provided with a plurality of first moving rollers 61, which are used to move a plurality of stacked empty pallets to the first lifting component 65, so that the manipulator can place the qualified screen body after the punching is completed. The pallet filled with qualified screen bodies after the punching is transferred to the second lifting component, and a plurality of full pallets will be stacked on the second lifting component. The full pallet work area is provided with a plurality of second moving rollers 62, which are used to unload the stacked full pallets. A full pallet is a pallet filled with qualified screen bodies after the punching is completed, and an empty pallet is a pallet without any screen body. The lowest working position of the first lifting component can be lower than the first moving roller 61 for the movement of the empty pallet, and the lowest working position of the second lifting component is lower than the second moving roller 62 for the movement of the empty pallet. The lowest working positions of the first lifting component and the second lifting component are both the lowest working heights in their own lifting directions.
[0088] A first mounting frame 63 is formed at the rear of the rack S, and a second mounting frame 64 is formed at the middle of the rack S. The first mounting frame 63 and the second mounting frame 64 are perpendicular to the empty pallet work area and the full pallet work area. The top of the first mounting frame 63 is higher than the top of the second mounting frame 64. The first mounting frame 63 is provided with a first lifting component 65 and a second lifting component 66, respectively. The first lifting component 65 is used to lift the empty pallet to a height suitable for the robot to work so that the robot 5 can absorb the qualified screen body after the punching is completed and place it on the empty pallet. The empty pallet in the empty pallet work area will be converted into a full pallet after being filled with qualified screen bodies after the punching is completed, and the full pallet will be transferred from the empty pallet work area to the full pallet work area. The second lifting component 66 is used to lift to a suitable height to receive the full pallet transferred from the empty pallet work area to the full pallet work area.
[0089] The first mounting frame is provided with a driving component 691 and a first slider, and the driving component 691 drives the first slider to move. The second mounting frame 64 is provided with a first guide rail 692 and a second slider, and the second slider moves on the first guide rail 692. One end of the pallet transfer component 69 is connected to the first slider, and the other end of the pallet transfer component 69 is connected to the second slider. The driving component 691 drives the pallet transfer component 69 to move from the empty pallet work area to the full pallet work area. The pallet transfer component 69 includes a transfer platform 693, and the transfer platform 693 is used to carry a pallet full of qualified screen bodies after punching. Specifically, the driving component 691 drives the pallet transfer component 69 carrying the pallet full of qualified screen bodies after punching to move from the empty pallet work area to the full pallet work area.
[0090] The tray adsorption component 1 67 includes an adsorption bracket 1 671, a lifting component 1 672 and a suction cup 1 673. The adsorption bracket 671 is mounted on the first mounting frame 63, the lifting component 1 672 is mounted on the adsorption bracket 671, and the suction cup 1 673 is mounted on the lifting component 1 672. The lifting movement of the lifting component 1 672 drives the suction cup 1 673 to move up and down. There are multiple suction cups 1 673, and multiple suction cups 1 673 are used to adsorb a tray full of qualified screen bodies after the punching is completed. The structure of the tray adsorption component 2 68 is the same as that of the tray adsorption component 1 67, including an adsorption bracket 2, a lifting component 2 and a suction cup 2. The adsorption bracket is mounted on the second mounting frame 64, the lifting component 2 is mounted on the adsorption bracket, and the suction cup 2 is mounted on the lifting component 2. The lifting movement of the lifting component 2 drives the suction cup 2 to move up and down. There are multiple suction cups 2, and multiple suction cups 2 are used to adsorb a tray full of qualified screen bodies after the punching is completed. The tray adsorption component 1 67 and the tray adsorption component 2 68 adsorb both sides of the tray filled with qualified screen bodies after punching, and place them on the tray transfer component 69.
[0091] The rack S is also provided with a plurality of tray separation components 70, which include a bracket 701, a telescopic part 702, a mounting part 703 and a separator 704. The separator 704 is horizontally arranged on the rack S and connected to the mounting part 703, which is connected to the telescopic part 702, which is mounted on the bracket 701. Under the action of the telescopic part 702, the separator 704 extends to approach the empty tray or retracts to move away from the empty tray. When the first lifting component 67 lifts the stacked empty trays to a suitable height, the separator 704 extends under the action of the telescopic part 702 and is inserted between the top empty tray and the adjacent second top empty tray, thereby fixing the empty trays on the second top and below. Then, the robot 5 absorbs the qualified screen body after the punching is completed and places it on the top empty tray, and the tray adsorption component 1 67 and the tray adsorption component 2 68 adsorb the top tray filled with qualified screen bodies after the punching is completed. The tray separation component 70 can ensure that the manipulator, tray adsorption component 1 and tray adsorption component 2 can only act on the top tray, avoiding adverse effects on the positions of other irrelevant trays, thereby ensuring the accuracy of the tray operation.
[0092] According to the result of the detection mechanism detecting whether the screen body after the punching is qualified, or before the screen body after the punching is placed on the first carrier assembly or before the screen body after the punching is placed on the first carrier assembly, the result of obtaining whether the screen body after the punching is qualified is obtained in advance, and it is determined that there are only two qualified screen bodies after the punching on the second carrier assembly, and the unloading mechanism works, and the first moving rollers 61 in the empty pallet working area move the stacked empty pallets to the first lifting component 65 for the robot to place the qualified screen body after the punching. After the robot places the qualified screen body after the punching, a group of pallet adsorption components 1 67 and pallet adsorption components 2 68 lift and absorb a pallet full of qualified screen bodies after the punching, and the pallet transfer component 69 moves to the bottom of the pallet adsorption components 1 67 and the pallet adsorption components 2 68, and then the pallet adsorption components 1 67 and the pallet adsorption components 2 68 place a pallet full of qualified screen bodies after the punching on the pallet transfer component 69, specifically, on the transfer table 693 where the pallet transfer component 69 is placed. The first lifting component 65 raises the working height of a tray so that the robot 5 can absorb the next tray filled with qualified screens after punching. When the unloading mechanism is working, after the first lifting component 65 lifts the stacked empty trays to a suitable height, the separator 704 extends under the action of the telescopic part 702, and is inserted between the top empty tray and the adjacent second top empty tray, thereby fixing the empty trays on the second top and below. Then the robot 5 absorbs the qualified screens after punching and places them on the top empty tray, and the tray suction component 1 67 and the tray suction component 2 68 suck up the top tray filled with qualified screens after punching.
[0093] The pallet transfer component 69 loaded with pallets full of qualified screens after punching will move from the empty pallet work area to the full pallet work area. Specifically, the pallet transfer component 69 loaded with pallets full of qualified screens after punching will move from under one group of pallet adsorption components 1 67 and pallet adsorption components 2 68 to under another group of pallet adsorption components 1 67 and pallet adsorption components 2. The other group of pallet adsorption components 1 67 and pallet adsorption components 2 adsorb a full pallet on the pallet transfer component 69. The pallet transfer component 69 leaves and places a full pallet on the second lifting component or on a full pallet that has been placed. Each time a full pallet is placed, the second lifting component 66 correspondingly lowers the working height of a pallet. This cycle is repeated until there is no pallet on the first lifting component 65, and a number of full pallets are stacked on the second lifting component 66. A number of second moving rollers 62 move the stacked full pallets out of the unloading mechanism, completing a unloading process.
[0094] Obviously, after a material unloading workflow, the total number of empty pallets placed in the empty pallet placement area before the robot is not working is equal to the total number of full pallets placed in the full pallet placement area before the unloading mechanism is moved out during the material unloading workflow.
[0095] The present invention provides a method for blanking a screen body, using any of the above blanking devices, the method comprising the following steps:
[0096] Step S10: The first carrying assembly moves the punched screen to a side close to the carrying mechanism;
[0097] Specifically, step S10 includes the following steps:
[0098] Step S101: placing the punched screen on a first carrying assembly;
[0099] Step S102: the first carrying assembly moves from one end of the first guide rail to the other end of the first guide rail to approach one side of the carrying mechanism;
[0100] Step S20: after the punching is completed, it is determined whether the screen needs to be flipped. If yes, proceed to step S30; if not, proceed to step S40;
[0101] Step S30: The carrying mechanism places the punched screen on the first carrying assembly on the flip assembly, and the flip assembly flips the punched screen and places the punched screen on the second carrying assembly;
[0102] Specifically, step S30 includes the following steps:
[0103] Step S301: The carrying mechanism absorbs the punched screen on the first carrying component;
[0104] Step S302: The carrying mechanism moves to the flip assembly and places the punched screen on the flip assembly. Specifically, the carrying mechanism moves to the flip assembly, the third mounting member of the flip assembly is located below the second mounting member of the carrying mechanism, and the lifting part of the carrying mechanism descends to place the punched screen on the third mounting member of the flip assembly.
[0105] Step S303: The flip assembly flips the punched screen 180 degrees, and the flip assembly places the punched screen on the second carrier assembly. Specifically, the carrier mechanism will leave or remain stationary, the first driving unit of the flip assembly rotates 180 degrees, and then the punched screen is flipped 180 degrees, the second carrier assembly moves to the flip assembly, and after the 180-degree flip is completed, the lifting unit of the flip assembly will drop to a height position matching the second carrier assembly, and the punched screen is placed on the second carrier assembly.
[0106] Step S40: The carrying mechanism places the screen body after punching on the first carrying component on the second carrying component;
[0107] Step S50: The second carrying assembly receives the screen placed by the carrying mechanism or the flip assembly, and moves the screen to a working range where it can be sucked by the robot;
[0108] Step S60: performing one or more of steps SU, SK or SN according to the result of whether the screen body is qualified after the punching is completed;
[0109] The step SU includes: a robot arm picks up the screen body from the second carrying assembly and places the screen body on the unloading mechanism, and the unloading mechanism unloads the qualified screen body after the punching is completed.
[0110] The step SK includes: the robot picks up the screen from the second carrier assembly and places the screen on the storage assembly. Preferably, it also includes: a material unloading mechanism unloads the qualified screen after the punching is completed;
[0111] The step SN includes: the robot arm picks up the screen body from the second carrying assembly and places the screen body in one of the storage and discharge assemblies. Preferably, it also includes: unloading the unqualified screen body after the punching is completed.
[0112] When steps S10, S20, S30, S40, S50, and S60 are repeated, multiple punched screens can be unloaded. The flipping and qualified inspection of the punched screens can be realized, qualified screens can be placed together for unloading, and unqualified screens can be placed together for unloading. It can also be applicable to punched screens of different sizes, so that the unloading device and unloading method of the present invention have a wider range of uses and better practical applicability.
[0113] Specifically, the conditions for performing step SU are: based on the result of whether the screen body after punching is qualified according to the detection mechanism; or, before the screen body after punching is placed on the first carrier component or the screen body after punching is placed on the first carrier component, the result of whether the screen body after punching is qualified is obtained in advance to determine that there are only two qualified screen bodies after punching on the second carrier component.
[0114] The step SU specifically comprises the following steps:
[0115] Step SU01: The robot places the qualified screen body after punching on the empty pallet in the empty pallet placement area of the unloading mechanism, and a set of pallet suction components 1 and 2 are lifted and lowered to suck up a pallet full of qualified screen bodies after punching, and then the pallet suction components 1 and 2 place the pallet full of qualified screen bodies after punching on the pallet transfer component;
[0116] Step SU02: a tray transfer component carrying a tray full of qualified screen bodies after punching is moved from under one set of tray adsorption components 1 and tray adsorption components 2 to under another set of tray adsorption components 1 and tray adsorption components 2;
[0117] Step SU03: Another set of pallet suction components 1 and 2 suction a full pallet on the pallet transfer component, and place a full pallet on the second lifting component or on the already placed full pallet:
[0118] Step SU also includes step SU04: repeating steps SU01, SU02, and SU03 until there is no pallet on the first lifting component, a plurality of full pallets are stacked on the second lifting component, and a plurality of second moving rollers move the stacked full pallets out of the unloading mechanism, completing a unloading workflow. For example, when multiple partial steps or all steps in steps S10, S20, S30, S40, S50, and S60 are repeated, step SU also includes step SU04: step SU04.
[0119] Specifically, the conditions for performing step SK are: based on the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrier component or before the screen body after punching is placed on the first carrier component, the result of whether the screen body after punching is qualified is obtained in advance, and it is determined that there is only one qualified screen body after punching on the second carrier component.
[0120] The step SK specifically comprises the following steps:
[0121] Step SK01: The robot arm picks up the screen from the second carrying assembly and places the screen that has passed the punching process on a plurality of sixth suction cups of the storage assembly;
[0122] Preferably, step SK01 also includes step SK02: wait for the next time when there is only one qualified screen body after punching, the robot absorbs the qualified screen body after punching on the second carrying component and the qualified screen body after punching on the storage component, and places the above two qualified screen bodies after punching on the unloading mechanism for unloading.
[0123] Specifically, the conditions for performing step SN are: based on the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrier component or before the screen body after punching is placed on the first carrier component, the result of whether the screen body after punching is qualified is obtained in advance, and it is determined that there is at least one unqualified screen body after punching on the second carrier component.
[0124] The step SN specifically includes the following steps:
[0125] Step SN01: The robot arm picks up the screen from the second carrying assembly and places the unqualified screen after punching on the tray storing the discharge assembly;
[0126] Preferably, step SN01 also includes step SN02: when the tray is full of unqualified screens after punching, the laser punching equipment stops, and the tray full of unqualified screens after punching is removed for unloading by manpower or external force equipment.
[0127] It should be noted that step SK and step SN are not contradictory. When there is a screen body that is unqualified after punching and a screen body that is qualified after punching on the second carrying assembly, steps SK and SN are performed successively. This is beneficial because it can help the manipulator to clearly perform steps SK and SN. Similarly, the manipulator and the storage assembly, and the manipulator and the storage and discharge assembly in the above unloading device also work successively.
[0128] Specifically, in step S20, the result of whether the screen needs to be flipped after the punching is completed is: the result of whether the screen needs to be flipped after the punching is completed is detected by the detection mechanism; or, before the screen after the punching is placed on the first carrier component or before the screen after the punching is placed on the first carrier component, the result of whether the screen needs to be flipped after the punching is obtained in advance.
[0129] The above is a detailed introduction to a screen blanking device and a screen blanking method provided by the embodiment of the present application. The description of the above embodiment is only used to help understand the method and core idea of the present application; at the same time, for a person skilled in the art, according to the idea of the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
[0130] It should also be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of further restrictions, the elements defined by the sentence "including a ..." do not exclude the existence of other identical elements in the product or system including the elements. "Substantially" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.
Claims
1. A screen blanking device, characterized in that: include: A first carrying component is used to carry the screen body after the punching is completed; A carrying mechanism, which absorbs the screen on the first carrying component and transports the screen to a second carrying component or a flipping component; A flipping assembly receives the screen body carried and placed by the carrying mechanism, flips the screen body and places it on the second carrying assembly; A second carrying assembly receives the screen placed by the carrying mechanism or the flip assembly, and moves the screen to a working position where it can be sucked by the robot; A robot arm, which picks up the screen from the second carrying assembly and places the screen on one of the unloading mechanism, the storage assembly and the storage and discharge assembly; Storage components are used to store qualified screen bodies after punching; Storage and discharging components are used to store and discharge unqualified screen bodies after punching; The unloading mechanism is used to load the empty pallet, so that the robot can place the qualified screen body after punching on the empty pallet, and unload the full pallet filled with qualified screen bodies after punching; The unloading mechanism includes an empty pallet working area and a full pallet working area; The empty tray working area is provided with a plurality of first moving rollers for moving a plurality of stacked empty trays to the working range of the manipulator, so that the manipulator can place the qualified screen bodies after the punching is completed; The full pallet work area is provided with a plurality of second moving rollers for unloading the stacked full pallets; The unloading mechanism also includes a tray adsorption component 1, a tray adsorption component 2, and a tray transfer component; The tray adsorption component 1 and the tray adsorption component 2 adsorb the two sides of the tray filled with qualified screen bodies after punching, and place them on the tray transfer component; A pallet transfer component moves a pallet filled with qualified screen bodies after punching from under one set of pallet adsorption components 1 and 2 to under another set of pallet adsorption components 1 and 2; The unloading mechanism also includes a first lifting component and a second lifting component; After a set of tray suction components 1 and 2 suck up a full tray or place a full tray on the tray transfer component, the first lifting component raises the working height of a tray so that the robot can place the qualified screen body after punching on the next empty tray; A set of tray suction components 1 and 2 suction up a full tray and then place the empty tray on the second lifting component or on the already placed full tray, and the second lifting component correspondingly lowers the working height of one tray; The unloading mechanism also includes a pallet separation component, which includes a telescopic portion and a separator; under the action of the telescopic portion, the separator extends to approach the empty pallet or retracts to move away from the empty pallet, and when approaching the empty pallet, is inserted between the topmost empty pallet and the adjacent second-top empty pallet.
2. The screen blanking device according to claim 1, characterized in that: The storage component includes a storage rack, an adjustment slot, a mounting piece and a sixth suction cup; and / or, the storage and discharging component includes a moving part, a pallet and a pallet mounting part, the moving part is connected to the pallet mounting part, and the pallet mounting part is provided with a pallet.
3. The screen blanking device according to claim 1, characterized in that: It also includes a first guide rail. When the first carrying assembly carrying the punched screen moves from one end of the first guide rail to the other end of the first guide rail to approach one side of the carrying mechanism, the detection mechanism will detect the punched screen to determine whether the punched screen needs to be flipped and / or whether it is qualified. Alternatively, before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the requirement of whether the punched screen needs to be flipped and / or the result of whether it is qualified is obtained in advance.
4. The screen blanking device according to claim 3 is characterized in that: According to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the result of whether the punched screen is qualified is obtained in advance, and when it is determined that there are two punched qualified screens on the second carrier assembly, the robot places the punched qualified screen on the unloading mechanism; and / or, According to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier component or before the punched screen is placed on the first carrier component, the result of whether the punched screen is qualified is obtained in advance, and when it is determined that there is only one punched screen on the second carrier component, the manipulator places the punched screen on the storage component; and / or, According to the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrying component or before the screen body after punching is placed on the first carrying component, the result of whether the screen body after punching is qualified is obtained in advance, when it is determined that there is at least one unqualified screen body after punching on the second carrying component, the robot will place the unqualified screen body after punching on the storage and discharge component.
5. A method for blanking a screen body, using the blanking device according to claim 4, characterized in that: The following steps are involved: Step S10: The first carrying assembly moves the punched screen to a side close to the carrying mechanism; Step S20: after the punching is completed, it is determined whether the screen needs to be flipped. If yes, proceed to step S30; if not, proceed to step S40; Step S30: The carrying mechanism places the punched screen on the first carrying assembly on the flip assembly, and the flip assembly flips the punched screen and places the punched screen on the second carrying assembly; Step S40: The carrying mechanism places the screen after the punching is completed on the first carrying assembly on the second carrying assembly; Step S50: The second carrying assembly receives the screen placed by the carrying mechanism or the flip assembly, and moves the screen to a working range where it can be sucked by the robot; Step S60: performing one or more of steps SU, SK or SN according to the result of whether the screen body is qualified after the punching is completed; The step SU comprises: a robot arm picks up the screen body from the second carrying assembly and places the screen body on the unloading mechanism, and the unloading mechanism unloads the qualified screen body after the punching is completed; The step SK comprises: a robot sucking the screen from the second carrier assembly, and placing the screen on the storage assembly; The step SN includes: a robot arm picks up the screen from the second carrying assembly and places the screen on a storage and discharge assembly.
6. The screen blanking method according to claim 5, characterized in that: The condition for performing step SU is: according to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the result of whether the punched screen is qualified is obtained in advance, and it is determined that there are only two punched qualified screens on the second carrier assembly; The condition for performing step SK is: according to the result of whether the punched screen is qualified by the detection mechanism, or before the punched screen is placed on the first carrier assembly or before the punched screen is placed on the first carrier assembly, the result of whether the punched screen is qualified is obtained in advance, and it is determined that there is only one punched qualified screen on the second carrier assembly; The conditions for performing step SN are: based on the result of whether the screen body after punching is qualified detected by the detection mechanism, or before the screen body after punching is placed on the first carrier component or before the screen body after punching is placed on the first carrier component, the result of whether the screen body after punching is qualified is obtained in advance, and it is determined that there is at least one unqualified screen body after punching on the second carrier component.
Citation Information
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