A pouring pile device for building construction and its use method

By designing a cast pile filling device containing power devices and storage devices, the rock slag deposition and bubble problems caused by power outages and water outages during the filling process are solved, and the continuity and quality improvement of the filling process is achieved.

CN116145678BActive Publication Date: 2024-12-10CHINA CONSTR SECOND ENG BUREAU LTD
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Patent Information

Application Number
CN202310243435.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-14
Publication Date
2024-12-10
Estimated Expiration
2043-03-14

AI Technical Summary

Technical Problem

During the construction of cast-injected piles, power outages and water outages of concrete will lead to rock slag deposits and bubbles in the pile body, affecting the filling quality.

Method used

Design a cast pile filling device including power device and storage device. Through the structure of a conical discharge port, annular baffle, a movable baffle and an elastic telescopic rod, the mixing of concrete and the discharge volume are realized, and the discharge volume is controlled, so as to reduce bubbles and ash. The influence of scum.

Benefits of technology

The continuity and quality of the filling process are improved, and the separation of concrete piles and the influence of bubbles is avoided, ensuring the quality of the filling piles.

✦ Generated by Eureka AI based on patent content.

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Abstract

A pouring pile device for construction and a method of using the same belong to the field of construction equipment. The storage device includes a shell; a conical discharge port is provided at the bottom of the shell, an annular baffle is fixedly connected to the inner wall of the shell, and a movable baffle is provided in the center of the annular baffle to slide with the annular baffle; an elastic telescopic rod is fixedly connected to the conical inner wall of the conical discharge port, and the elastic telescopic rod is located at the lower end of the movable baffle; a rectangular sleeve is fixedly connected to the output shaft of the motor, and a rectangular rod is provided inside the rectangular sleeve to slide with the sleeve, and the rectangular rod is fixedly connected to the movable baffle. The present invention can not only reduce the amount of concrete discharged per unit time when waiting for material, and avoid all the concrete in the shell from entering the conduit, and avoid ash slag falling on the top of the concrete in the gap of waiting for material, resulting in the phenomenon of the concrete pile being separated up and down, but also stir the concrete in the shell, reduce the bubbles in the concrete, and avoid affecting the quality of the cast-in-place pile.
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Description

Technical Field

[0001] The invention relates to a pouring pile injection device for building construction and a use method thereof, belonging to the field of building equipment. Background Art

[0002] When pouring concrete in cast-in-place piles, the pouring process should be kept continuous and fast, the concrete to be poured should be sufficient, and power outages and water outages should be avoided during the pouring process. However, in actual operation, when waiting for materials, slag is often included in the cast-in-place piles, and rock slag is deposited in layers in the pile body, separating the concrete pile from top to bottom, affecting the quality of the cast-in-place piles. In addition, bubbles in the concrete will also affect the quality of the cast-in-place piles. Therefore, this cast-in-place pile pouring device for construction is designed. Summary of the invention

[0003] The purpose of the present invention is to solve the above-mentioned problems existing in the background technology and to provide a pouring pile injection device for construction and a method of using the same.

[0004] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:

[0005] A pile grouting device for construction, comprising a power device and a storage device; the storage device comprises an outer shell; a conical discharge port is provided at the bottom of the outer shell, an annular baffle is fixedly connected to the inner wall of the outer shell, and a movable baffle slidably matched with the annular baffle is provided at the center of the annular baffle; an elastic telescopic rod is fixedly connected to the conical inner wall of the conical discharge port, and the elastic telescopic rod is located at the lower end of the movable baffle; the power device comprises a motor, a rectangular sleeve is fixedly connected to the output shaft of the motor, a rectangular rod slidably matched with the rectangular sleeve is provided inside the rectangular sleeve, and the rectangular rod is fixedly connected to the movable baffle.

[0006] A method for using a pouring pile grouting device for construction, the method comprising the following steps:

[0007] Step 1: Move the shell to above the pouring port, and then pour the concrete in the mud tank truck into the shell;

[0008] Step 2: Start the motor, the motor drives the movable device to rotate, and then rotates through the fan-shaped baffle I, the fan-shaped baffle II and the fan-shaped baffle III, and stirs the concrete to reduce bubbles in the concrete.

[0009] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention can not only temporarily store part of the concrete, but also reduce the concrete discharge amount per unit time when waiting for material, thereby preventing all the concrete in the outer shell from entering the conduit, and preventing ash slag from falling on top of the concrete in the gap of waiting for material, causing the concrete pile to separate up and down; at the same time, the present invention can also stir the concrete in the outer shell, reduce the bubbles in the concrete, and avoid affecting the quality of the cast-in-place pile. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a front view of a pouring pile grouting device for construction of the present invention;

[0011] Figure 2 It is a front view of a power device of a pile pouring device for construction of the present invention;

[0012] Figure 3 It is a front view of a storage device of a pouring pile injection device for construction of the present invention;

[0013] Figure 4 It is a front view of a movable device of a pouring pile grouting device for construction of the present invention;

[0014] Figure 5 It is a top view of a movable device of a pile pouring device for construction of the present invention;

[0015] Figure 6 It is a schematic diagram of the expansion of the movable device of a pile pouring device for construction of the present invention;

[0016] Figure 7 The utility model is a top view of a connecting ring of a pile pouring device for construction of the present invention. DETAILED DESCRIPTION

[0017] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0018] Specific implementation method 1: Figure 1-7 As shown, this embodiment records a cast pile grouting device for construction, including a power device 1 and a storage device 2; the storage device 2 includes an outer shell 22; a conical discharge port 26 is provided at the bottom of the outer shell 22, an annular baffle 23 is fixedly connected to the inner wall of the outer shell 22, and a movable baffle 29 that slides with the annular baffle 23 is provided at the center of the annular baffle 23; an elastic telescopic rod 24 is fixedly connected to the inner conical wall of the conical discharge port 26, and the elastic telescopic rod 24 is located at the lower end of the movable baffle 29; the power device 1 includes a motor 11, a rectangular sleeve 13 is fixedly connected to the output shaft of the motor 11, a rectangular rod 14 that slides with the rectangular sleeve 13 is provided inside the rectangular sleeve 13, and the rectangular rod 14 is fixedly connected to the movable baffle 29.

[0019] The upper end surface of the movable baffle 29 is set as a conical surface; the upper end surface of the annular baffle 23 is provided with a conical surface inclined toward the direction of the movable baffle 29, so as to facilitate the downward movement of concrete.

[0020] A spring 15 is fixedly connected between the rectangular rod 14 and the output shaft of the motor 11 to prevent the rectangular rod 14 from sliding downward and disengaging from the rectangular sleeve 13 .

[0021] The housing 22 is supported on the ground by a bracket 21 . A motor bracket 12 is fixedly connected to the side of the motor 11 . The motor bracket 12 is fixedly connected to the upper end of the bracket 21 .

[0022] The rectangular rod 14 passes through the movable baffle 29 , and the lower end of the rectangular rod 14 is fixedly connected with the movable device 3 .

[0023] The movable device 3 includes a round rod 31, a fan-shaped baffle I34 and a fan-shaped baffle III39; the round rod 31 is fixedly connected to the lower end of the rectangular rod 14, and a slide groove 32 is provided on the outer circular surface of the round rod 31; a slider I35 is fixedly connected to the inner circular surface of the fan-shaped baffle I34, and the slider I35 is slidably matched with the slide groove 32; an annular groove 28 is provided on the inner wall of the discharge port at the lower end of the shell 22, and a slider II33 is fixedly connected to the outer circular surface of the fan-shaped baffle I34, which is slidably matched with the annular groove 28; a connecting ring 36 is also fixedly connected to the round rod 31, and a fan-shaped baffle III39 is fixedly connected to the upper end of the connecting ring 36; a gap is left between the fan-shaped baffle III39 and the fan-shaped baffle I34.

[0024] The connecting ring 36 is located below the slide groove 32 and is provided with a through hole in which a vertical rod 37 is provided for sliding cooperation with the through hole, and a fan-shaped baffle II 38 is fixedly connected to the top of the vertical rod 37; a limit ring 27 is also fixedly connected to the inner wall of the discharge port 26, and the limit ring 27 is located below the annular groove 28.

[0025] The radius of the fan-shaped baffles I 34 and II 38 is equal to the radius of the discharge port 26 , and the radius of the fan-shaped baffle III 39 is smaller than the inner diameter of the limiting ring 27 .

[0026] A method for using a pouring pile grouting device for construction, the method comprising the following steps:

[0027] Step 1: Move the outer shell 22 to above the pouring port, and then pour the concrete in the mud tank truck into the outer shell 22;

[0028] Step 2: Start the motor 11, the motor 11 drives the movable device 3 to rotate, and then rotates through the fan-shaped baffle I 34, the fan-shaped baffle II 38 and the fan-shaped baffle III 39, and stirs the concrete to reduce the bubbles in the concrete.

[0029] The upper and lower end surfaces of the movable baffle 29 are fixedly connected with vertical stirring rods 25. The stirring rods 25 stir the concrete.

[0030] The working principle of the present invention is as follows: when using the present invention, the outer shell 22 is moved to above the pouring port, and then the concrete in the mud tank truck is poured into the outer shell 22. The concrete in the outer shell 22 drives the movable baffle 29 to move downward by gravity, so that a gap is leaked between the movable baffle 29 and the inner wall of the outer shell 22 for the concrete to move downward. During the downward movement of the movable baffle 29, the elastic telescopic rod 24 is also compressed and contracted;

[0031] Then the motor 11 is started, and the rotation of the motor 11 drives the rectangular sleeve 13 to rotate, and then drives the rectangular rod 14 to rotate, and the rectangular rod 14 drives the movable baffle 29 to rotate, and at the same time the rectangular rod 14 also drives the round rod 31 to rotate, and the round rod 31 drives the fan-shaped baffle I 34 to rotate through the slide groove 32, and the round rod 31 also drives the connecting ring 36 to rotate, and then drives the fan-shaped baffle II 38 and the fan-shaped baffle III 39 to rotate. In the process of the movable baffle 29 moving downward, since the movable baffle 29 is fixedly connected to the rectangular rod 14, the movable baffle 29 moves downward, drives the rectangular rod 14 to move downward, and then drives the round rod 31 to move downward. When the round rod 31 moves downward, the slider II 33 on the fan-shaped baffle I 34 slides with the annular groove 28, so the fan-shaped baffle I 34 is always at the current height, and the round rod 31 moves downward to drive The connecting ring 36 moves downward, and the connecting ring 36 moves downward to drive the fan-shaped baffles II 38 and the fan-shaped baffles III 39 to move downward. When the fan-shaped baffles II 38 contact the limit ring 27, the fan-shaped baffles II 38 cannot move downward, and the connecting ring 36 continues to move downward with the round rod 31. The vertical rod 37 at the lower end of the fan-shaped baffles II 38 slides in the perforation on the connecting ring 36. At the same time, the connecting ring 36 drives the fan-shaped baffles III 39 to slide downward. Since there are multiple fan-shaped baffles I 34, fan-shaped baffles II 38 and fan-shaped baffles III 39, when the fan-shaped baffles I 34, fan-shaped baffles II 38 and fan-shaped baffles III 39 are at different heights and the motor 11 keeps rotating, the concrete will be stirred by the fan-shaped baffles I 34, fan-shaped baffles II 38 and fan-shaped baffles III 39 after passing through, so as to reduce internal bubbles.

[0032] When the concrete in the tank truck is used up and waiting for material, as the concrete on the upper end of the movable baffle 29 is less, the pressure on the movable baffle 29 is reduced, and the movable baffle 29 is driven to move upward under the elastic force of the elastic telescopic rod 24, reducing the gap between the movable baffle 29 and the annular baffle 23. At the same time, when the movable baffle 29 moves upward, it drives the round rod 31 to move upward, so that the fan-shaped baffle III 39 approaches the fan-shaped baffle II 38, and finally moves to the same plane. After the fan-shaped baffle III 39 and the fan-shaped baffle II 38 are in the same plane, the space between the fan-shaped baffle III 39 and the fan-shaped baffle II 38 is reduced. The gap is smaller than the gap between two adjacent fan-shaped baffles II 38, so that the discharge amount of concrete per unit time is reduced. When the round rod 31 continues to move upward, the fan-shaped baffles III 39 and the fan-shaped baffles II 38 move to contact the side of the fan-shaped baffle I 34, so that the gap between the fan-shaped baffles III 39 and the fan-shaped baffles I 34 is smaller than the gap between two adjacent fan-shaped baffles I 34 and reaches the minimum, so that the discharge amount of concrete per unit time is further reduced, so as to avoid the concrete in the shell 22 being completely emptied when waiting for material, resulting in ash residue on the upper end of the concrete in the conduit, which ultimately affects the quality of the cast-in-place pile;

[0033] When waiting for materials, the motor 11 rotates to drive the round rod 31 to rotate, and the round rod 31 drives the fan-shaped baffles III39, the fan-shaped baffles II38 and the fan-shaped baffles I34 to rotate together, so that the concrete flowing out from the gap between the fan-shaped baffles III39 and the fan-shaped baffles I34 or the gap between the fan-shaped baffles III39 and the fan-shaped baffles II38 falls into the conduit in a ring shape as the fan-shaped baffles III39, the fan-shaped baffles II38 and the fan-shaped baffles I34 rotate, so that the concrete in the conduit is spread more evenly and the generation of bubbles is reduced.

Claims

1. A pouring pile device for construction, characterized in that: The invention comprises a power device (1) and a storage device (2); the storage device (2) comprises a shell (22); a conical discharge port (26) is provided at the bottom of the shell (22); an annular baffle (23) is fixedly connected to the inner wall of the shell (22); a movable baffle (29) slidably matched with the annular baffle (23) is provided at the center of the annular baffle (23); an elastic telescopic rod (24) is fixedly connected to the inner conical wall of the conical discharge port (26); the elastic telescopic rod (24) is located at the lower end of the movable baffle (29); the power device (1) comprises a motor (11); a rectangular sleeve (13) is fixedly connected to the output shaft of the motor (11); a rectangular rod (14) slidably matched with the rectangular sleeve (13) is provided inside the rectangular sleeve (13); the rectangular rod (14) is fixedly connected to the movable baffle (29); A spring (15) is fixedly connected between the rectangular rod (14) and the output shaft of the motor (11); The rectangular rod (14) passes through the movable baffle (29), and the lower end of the rectangular rod (14) is fixedly connected to the movable device (3); The movable device (3) comprises a round rod (31), a fan-shaped baffle plate I (34) and a fan-shaped baffle plate III (39); the round rod (31) is fixedly connected to the lower end of the rectangular rod (14), and a slide groove (32) is provided on the outer circumferential surface of the round rod (31); a slider I (35) is fixedly connected to the inner circumferential surface of the fan-shaped baffle plate I (34), and the slider I (35) is slidably matched with the slide groove (32); an annular groove (28) is provided on the inner wall of the discharge port at the lower end of the housing (22), and a slider II (33) is fixedly connected to the outer circumferential surface of the fan-shaped baffle plate I (34), and the slider II (33) is slidably matched with the annular groove (28); a connecting ring (36) is also fixedly connected to the round rod (31), and a fan-shaped baffle plate III (39) is fixedly connected to the upper end of the connecting ring (36); a gap is left between the fan-shaped baffle plate III (39) and the fan-shaped baffle plate I (34); The connecting ring (36) is located below the slide groove (32), and a through hole is provided on the connecting ring (36), a vertical rod (37) slidably matched with the through hole is provided in the through hole, and a fan-shaped baffle II (38) is fixedly connected to the top of the vertical rod (37); a limit ring (27) is also fixedly connected to the inner wall of the discharge port (26), and the limit ring (27) is located below the annular groove (28).

2. A pouring pile grouting device for construction according to claim 1, characterized in that: Vertical stirring rods (25) are fixedly connected to the upper and lower end surfaces of the movable baffle (29).

3. A pouring pile grouting device for construction according to claim 1, characterized in that: The upper end surface of the movable baffle (29) is provided as a conical surface; and the upper end surface of the annular baffle (23) is provided with a conical surface inclined in the direction of the movable baffle (29).

4. A pouring pile grouting device for construction according to claim 2 or 3, characterized in that: The housing (22) is supported on the ground via a bracket (21); a motor bracket (12) is fixedly connected to the side of the motor (11); and the motor bracket (12) is fixedly connected to the upper end of the bracket (21).

5. A pouring pile grouting device for construction according to claim 4, characterized in that: The radii of the fan-shaped baffles I (34) and II (38) are equal to the radius of the discharge port (26), and the radius of the fan-shaped baffle III (39) is smaller than the inner diameter of the limiting ring (27).

6. The method for using the pouring pile injection device for construction according to claim 5, characterized in that: The method of use comprises the following steps: Step 1: Move the outer shell (22) to above the pouring port, and then pour the concrete in the mud tank truck into the outer shell (22); Step 2: Start the motor (11), the motor (11) drives the movable device (3) to rotate, and then rotates through the fan-shaped baffle I (34), the fan-shaped baffle II (38) and the fan-shaped baffle III (39), and stirs the concrete to reduce bubbles in the concrete.