A dust removal and cleaning device for weft knitting machine and control method thereof
By designing a dust removal and cleaning device for weft knitting machines, using automatic displacement cleaning and water washing and drying functions, the existing weft knitting machines cleaning methods are solved, and efficient and environmentally friendly cleaning effects are achieved.
Patent Information
- Application Number
- CN202410825448.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-06-25
AI Technical Summary
The existing weft knitting machine cleaning method is inefficient, has troublesome operation, and is prone to workshop pollution and waste of resources.
A dust removal and cleaning device for weft knitting machine is designed, including adjustment components and vacuum cleaner components. Through the cooperation of the telescopic frame and electric push rod, the automatic displacement cleaning of the vacuum head is realized, and combined with the stirring assembly and mesh barrel structure is realized to achieve water washing and drying functions.
It improves the dust removal efficiency and cleaning quality of the weft knitting machine, reduces workshop pollution and resource waste, realizes automatic cleaning, and simplifies the operation process.
Smart Images

Figure CN118531555B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of weft knitting machine cleaning, and in particular to a dust removal and cleaning device for a weft knitting machine and a control method thereof. Background Art
[0002] A weft knitting machine is a knitting machine that uses yarn to weave weft knitted fabrics along the weft needles. According to the shape of the "needle bed", it can be divided into circular weft knitting machines and flat weft knitting machines. According to the number of needle beds, it can be divided into single-sided weft knitting machines and double-sided weft knitting machines. Circular weft knitting machines have many advantages, such as multiple loop forming systems, high speed, high output, fast pattern changes, good fabric quality, fewer processes and strong product adaptability, and therefore have developed rapidly.
[0003] Since the weft knitting machine itself processes yarn, a material that is prone to produce lint, lint or broken threads are easily accumulated on the needle cylinder during operation, which can easily cause wear of the needle cylinder in the long run. Currently, the most common cleaning method is to use a vacuum cleaner, which requires moving the position of the vacuum cleaner head to clean multiple positions. Not only is the cleaning efficiency very low, but the operation is also more troublesome. In addition, since the lint is extremely light, it is easy to float away when the vacuum cleaner is turned on for cleaning, causing pollution to the workshop environment. After the lint is taken out, it is mixed with some impurities and dust and is directly discarded, causing waste.
[0004] In view of the above problems, the present invention document proposes a dust removal and cleaning device for a weft knitting machine and a control method thereof. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the common cleaning method of weft knitting machines is mostly to clean them through dust collection equipment, which requires moving the position of the dust collection head to clean multiple positions. Not only is the cleaning efficiency very low, but the operation is also relatively troublesome. In addition, since the weight of the fluff is extremely light, when the dust collection equipment is turned on for cleaning, it is easy to float away, causing pollution to the workshop environment. In addition, after the fluff is taken out, it is mixed with some magazines and dust and is directly discarded, causing waste. A dust removal and cleaning device for a weft knitting machine and a control method thereof are proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A dust removal and cleaning device for a weft knitting machine, comprising a dust removal mechanism, wherein the dust removal mechanism is provided with an adjustment component and a dust suction component;
[0008] The dust collection assembly includes a plurality of dust collection heads, and the dust collection machine is operated to collect the lint and impurities generated during the working process of the weft knitting machine through the dust collection heads;
[0009] The adjustment component includes a first electric push rod and a telescopic frame. Through the telescopic movement of the first electric push rod, the first electric push rod drives the telescopic frame to perform telescopic movement. The telescopic frame can drive the dust collection component to move back and forth, so that the dust collection head can be displaced to perform dust removal operations, thereby improving the dust removal area and cleaning efficiency.
[0010] Preferably, an auxiliary cleaning mechanism is also provided inside the dust removal mechanism;
[0011] The dust removal mechanism includes a moving assembly, an adjusting assembly and an outer cylinder are connected to the upper part of the moving assembly, the upper part of the adjusting assembly is fixedly connected to the shell of the dust collection assembly, and the dust collection assembly is also arranged above the outer cylinder;
[0012] The auxiliary cleaning mechanism includes a first net cylinder and a second net cylinder, the second net cylinder is arranged in the first net cylinder, the first net cylinder is located in the outer cylinder, a plurality of first elastic components are connected to the bottom of the first net cylinder, the first elastic component is fixed to the bottom wall of the outer cylinder, three telescopic components are fixedly connected to the top of the outer cylinder, the three telescopic components are connected to the sealing component, the sealing component is arranged above the second net cylinder, a plurality of second elastic components are connected between the bottom of the second net cylinder and the bottom wall of the first net cylinder, a third bevel tooth is fixedly connected to the bottom of the first net cylinder, a stirring component is penetrated through the outer cylinder, the first net cylinder and the second net cylinder, a first bevel tooth is fixedly connected to the rotating shaft in the stirring component, the first bevel tooth is meshed with the second bevel tooth of the transmission component, the bottom end of the rotating shaft is fixedly connected to the rope drum in the pull rope drive component, and the connecting block in the pull rope drive component is connected to the top of the adjustment component.
[0013] Preferably, both ends of the telescopic frame are respectively hinged to two connecting members, the two connecting members are fixedly connected to a first electric push rod, the telescopic frame is hinged to two fixed blocks, the two fixed blocks are respectively fixedly connected to two fixed plates, the upper fixed plate is fixedly connected to the shell, a sliding groove is provided on the fixed plate, a slider is slidably connected in the sliding groove, and the slider is hinged to the telescopic frame.
[0014] Preferably, the dust collection assembly includes a support plate, which is fixedly connected to the top of the vacuum cleaner, the dust outlet of the vacuum cleaner is connected to the dust outlet pipe, the dust inlet of the vacuum cleaner is connected to the dust inlet pipe, the dust inlet pipe and the dust outlet pipe are hoses, one end of the dust inlet pipe is connected to the shell, and a plurality of dust collection heads are arranged on the shell.
[0015] Preferably, the moving assembly includes a moving plate, three moving wheels are fixedly connected to the bottom of the moving plate, the top of the moving plate is fixedly connected to the fixed plate below, a plurality of fixed columns are fixedly connected to the top of the moving plate, and the plurality of fixed columns are fixedly connected to the bottom of the outer cylinder.
[0016] Preferably, the sealing cover assembly includes an annular disk, the dust outlet pipe is arranged through the annular disk, a cover body is arranged on the annular disk, a handle is fixedly connected to the top of the cover body, a first bearing is fixedly connected to the outside of the annular disk, and the second mesh cylinder is rotatably connected to the outer ring of the first bearing.
[0017] Preferably, the telescopic assembly comprises an arc-shaped plate, the arc-shaped plate is fixedly connected to the top of the outer cylinder, a second electric push rod is fixedly mounted on one end of the arc-shaped plate, and one end of the second electric push rod is fixedly connected to the annular disk;
[0018] A gear ring is fixedly connected to the periphery of the first net cylinder, and the upper part of the gear ring is meshed with a latching tooth, and the latching tooth is fixedly connected to the inner wall of the outer cylinder. The mesh holes of the first net cylinder and the second net cylinder are staggered.
[0019] Preferably, the first elastic component includes a second bearing, the first net cylinder is rotatably connected to the outer ring of the first net cylinder, the outside of the second bearing is fixedly connected to a fixed plate, a plurality of first telescopic rods and a plurality of first springs are fixedly connected below the fixed plate, and the plurality of first telescopic rods and the plurality of first springs are fixedly connected to the bottom wall of the outer cylinder;
[0020] The second elastic component includes a second telescopic rod and a second spring, and two ends of the second telescopic rod and the second spring are respectively fixedly connected to the bottom of the second net cylinder and the bottom wall of the first net cylinder;
[0021] The rope-pulling drive assembly includes a rope drum, a torsion spring is fixedly connected to the top of the rope drum, the torsion spring is fixedly connected to the third bearing at the bottom, a rope is wound around the rope drum, the end of the rope away from the rope drum is fixedly connected to the connecting block, the rope passes around the guide wheel, and the guide wheel is fixedly connected to the movable plate.
[0022] Preferably, the stirring assembly comprises a rotating shaft, a plurality of stirring blades are fixedly connected to the upper portion of the rotating shaft, the plurality of stirring blades are located in the second mesh cylinder, the rotating shaft is rotatably connected to three third bearings, and the three third bearings are respectively fixedly mounted on the second mesh cylinder, the first mesh cylinder and the outer cylinder;
[0023] The transmission assembly includes a second bevel tooth, one side of the second bevel tooth is fixedly connected to a rotating rod, the rotating rod is rotatably connected in a fourth bearing, the fourth bearing is fixedly connected to a fixed seat, and the fixed seat is fixedly connected to the bottom wall of the outer cylinder.
[0024] A control method for a dust removal and cleaning device of a weft knitting machine comprises the following steps:
[0025] S1. When the vacuum cleaner is running, the fluff generated by the weft knitting machine is sucked by the vacuum head, and the fluff enters the second net cylinder through the vacuum cleaner and the dust outlet pipe, and the fluff adheres to the liquid stored in the second net cylinder, and the first electric push rod is retracted to expand the telescopic frame, and the telescopic frame drives the shell to move upward, so that the shell drives the vacuum head to move upward. Similarly, the first electric push rod is extended to shrink the telescopic frame, and the vacuum head moves downward. The reciprocating extension of the telescopic frame causes the vacuum head to move up and down to clean the fluff;
[0026] S2. When the telescopic frame moves upward, the connecting block drives the rope to move, causing the rope drum to rotate and drive the torsion spring to twist. When the telescopic frame moves downward, the torsion of the torsion spring resets and drives the rope drum to rotate again, causing the rope to reciprocate and keep the rope drum rotating reciprocatingly. The rope drum drives the rotating shaft to rotate, and the rotating shaft drives the stirring blade to rotate. The liquid in the stirring blade is in a flowing state to clean the fluff and separate the impurities from the fluff.
[0027] S3. During the spin-drying operation, the annular disk is controlled to move downward by the second electric push rod, so that the second net cylinder slides downward in the first net cylinder, so that the mesh holes of the first net cylinder and the second net cylinder correspond to each other. At this time, the liquid enters the interior of the outer cylinder, and when the second net cylinder is pressed down to a minimum, the first net cylinder moves downward, so that the third bevel gear is engaged with the second bevel gear, and as the shaft continues to rotate, the shaft also drives the first bevel gear to transmit to the second bevel gear, and the second bevel gear to transmit to the third bevel gear, and the third bevel gear drives the first net cylinder and the second net cylinder to rotate, so that the fluff is centrifuged to throw away the water, and then the cover is opened by the handle, and the fluff is taken out at this time.
[0028] Compared with the prior art, the present invention provides a dust removal and cleaning device for a weft knitting machine and a control method thereof, which have the following beneficial effects:
[0029] 1. The dust removal and cleaning device for a weft knitting machine and the control method thereof are provided with an adjustment component and a dust suction component. When the dust suction machine is running, the lint and impurities generated during the working process of the weft knitting machine can be sucked through the dust suction head, thereby improving the processing quality of the weft knitting machine. Secondly, through the telescopic movement of the first electric push rod, the first electric push rod drives the telescopic frame to perform telescopic movement, and the telescopic frame can drive the shell to perform reciprocating displacement movement through the fixed plate, so that the dust suction head can be displaced to perform dust removal operations, thereby increasing the dust removal area and cleaning efficiency, and meeting the demand for automatic displacement dust removal.
[0030] 2. The dust removal and cleaning device for a weft knitting machine and its control method are provided with a telescopic component, a pull rope driving component, a first net cylinder, a second net cylinder, a stirring component, a transmission component and a third bevel gear. When the adjusting component reciprocates up and down, the rope is reciprocated and stretched, and the rope can be wound up by a torsion spring, so that the rope disc can reciprocate, and the rotating shaft can drive the stirring blade to rotate, so that the stirring blade stirs the liquid and the fluff to flow, so that the fluff can be washed and cleaned by forward and reverse movements. After cleaning, the second electric push rod controls the annular disk to drive the The second net cylinder moves downward so that the mesh holes of the second net cylinder correspond to the mesh holes of the first net cylinder. At this time, the liquid can enter the outer cylinder. After the liquid is discharged, the second net cylinder drops to the lowest point and can drive the first net cylinder to move downward so that the third bevel gear is meshed with the second bevel gear. At this time, the rotating shaft can drive the first bevel gear and the second bevel gear to transmit, and the second bevel gear and the third bevel gear to transmit, so that the first net cylinder and the second net cylinder rotate, and the water in the fluff can be thrown away by centrifugal force, thereby reducing the water content, facilitating the cleaning and impurity removal of the fluff, and thus facilitating the subsequent recycling operation.
[0031] 3. The dust removal and cleaning device for a weft knitting machine and the control method thereof are provided with a pull rope drive assembly, a first net cylinder, a second net cylinder, a transmission assembly and a third bevel tooth. After the mesh holes of the first net cylinder and the second net cylinder correspond, the liquid is discharged, and by continuously pressing down, the second net cylinder drives the third bevel tooth to engage with the second bevel tooth. Since the telescopic assembly reciprocates up and down and can cooperate with the torsion spring to realize the reciprocating forward and reverse motion of the rope drum, the rotating shaft drives the first bevel tooth and the second bevel tooth to transmit, and the second net cylinder is driven by the third bevel tooth to centrifugally throw out water. After the fluff is washed with water and the water is separated, the specific gravity of the fluff is increased, which is conducive to the subsequent cleaning of the fluff out of the second net cylinder, and prevents the fluff from being easily dispersed in the air again due to its light specific gravity, causing secondary pollution to the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 A three-dimensional view of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0033] Figure 2 A three-dimensional view of an outer cylinder of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0034] Figure 3 A three-dimensional view of an adjustment component of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0035] Figure 4 A three-dimensional cross-sectional view of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0036] Figure 5 A three-dimensional cross-sectional view of a second net cylinder of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0037] Figure 6 A three-dimensional cross-sectional view of an outer cylinder of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0038] Figure 7 A three-dimensional cross-sectional view of a first net cylinder of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0039] Figure 8 A three-dimensional view of a cover assembly of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0040] Fig. 9 A three-dimensional view of a stirring assembly of a dust removal and cleaning device for a weft knitting machine proposed by the present invention;
[0041] Fig.10 For the present invention Figure 6 Enlarged view of point A in the figure.
[0042] In the figure: 100, dust removal mechanism; 101, outer cylinder; 102, moving assembly; 1021, moving plate; 1022, fixed column; 1023, moving wheel; 103, adjustment assembly; 1031, telescopic frame; 1032, connecting piece; 1033, first electric push rod; 1034, fixed block; 1035, fixed plate; 1036, slider; 1037, slide; 104, drain valve; 1 05, dust collection assembly; 1051, vacuum cleaner; 1052, dust inlet pipe; 1053, shell; 1054, support plate; 1055, dust outlet pipe; 1056, dust collection head; 200, auxiliary cleaning mechanism; 201, first net cylinder; 202, cover assembly; 2021, cover body; 2022, handle; 2023, annular disk; 2024, first bearing; 203, telescopic assembly; 2031 , arc plate; 2032, second electric push rod; 204, second net cylinder; 205, pull rope drive assembly; 2051, rope; 2052, rope drum; 2053, torsion spring; 2054, connecting block; 2055, guide wheel; 206, first elastic assembly; 2061, fixed plate; 2062, second bearing; 2063, first telescopic rod; 2064, first spring; 207, second elastic assembly; 2071, second telescopic rod; 2072, second spring; 208, stirring assembly; 2081, rotating shaft; 2082, stirring blade; 2083, third bearing; 209, transmission assembly; 2091, rotating rod; 2092, fourth bearing; 2093, second bevel gear; 2094, fixed seat; 210, first bevel gear; 211, third bevel gear; 212, gear ring; 213, latch gear. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0044] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0045] Example 1: Reference Figure 1-3 , a dust removal and cleaning device for a weft knitting machine, comprising a dust removal mechanism 100, wherein an auxiliary cleaning mechanism 200 is provided inside the dust removal mechanism 100;
[0046] The dust removal mechanism 100 includes a moving assembly 102, and the moving assembly 102 includes a moving plate 1021, and three moving wheels 1023 are fixedly connected to the bottom of the moving plate 1021. The rolling of the moving wheels 1023 can assist the device to perform convenient transfer operations. The top of the moving plate 1021 is fixedly connected to the fixed plate 1035 below. The top of the moving plate 1021 is fixedly connected to a plurality of fixed columns 1022, and the plurality of fixed columns 1022 are fixedly connected to the bottom of the outer cylinder 101. The top of the moving assembly 102 is connected to an adjustment assembly 103 and the outer cylinder 101, and the adjustment assembly 103 includes a telescopic The telescopic frame 1031 has two ends which are respectively hinged with two connecting members 1032, and the two connecting members 1032 are fixedly connected with a first electric push rod 1033. The telescopic frame 1031 can be driven to perform telescopic movement by the telescopic movement of the first electric push rod 1033, so as to facilitate the adjustment of the position of the dust collector head 1056. The telescopic frame 1031 is hinged with two fixed blocks 1034, and the two fixed blocks 1034 are respectively fixedly connected to two fixed plates 1035. The upper fixed plate 1035 is fixedly connected to the housing 1053. The fixed plate 1035 is provided with a slide groove 1037. The slide groove 1037 is provided on the fixed plate 1035. The slider 1036 is slidably connected to the inner portion of the adjusting assembly 1037, and the slider 1036 can slide smoothly along the slide groove 1037, so that the telescopic frame 1031 can smoothly perform telescopic movement. The slider 1036 is hinged to the telescopic frame 1031, and the upper portion of the adjusting assembly 103 is fixedly connected to the shell 1053 of the dust collection assembly 105. The dust collection assembly 105 includes a support plate 1054, and the support plate 1054 can fix the dust collector 1051 to ensure the stability of the dust collector 1051. The support plate 1054 is fixedly connected to the upper portion of the dust collector 1051, and the dust outlet of the dust collector 1051 is connected to the dust outlet pipe 1055. The dust inlet of 051 is connected with the dust inlet pipe 1052, and the dust inlet pipe 1052 and the dust outlet pipe 1055 are hoses. The hose arrangement of the dust inlet pipe 1052 and the dust outlet pipe 1055 allows the dust inlet pipe 1052 and the dust outlet pipe 1055 to move, so that the dust suction head 1056 and the second net cylinder 204 can move smoothly. One end of the dust inlet pipe 1052 is connected with the shell 1053, and a plurality of dust suction heads 1056 are arranged on the shell 1053. The operation of the vacuum cleaner 1051 can achieve the purpose of dust suction through the dust suction heads 1056, thereby facilitating dust removal operations. The dust suction component 105 is also arranged above the outer cylinder 101.
[0047] In this embodiment: the operation of the vacuum cleaner 1051 can absorb the fluff and impurities generated during the working process of the weft knitting machine through the vacuum head 1056, thereby improving the processing quality of the weft knitting machine. Secondly, through the telescopic movement of the first electric push rod 1033, the first electric push rod 1033 drives the telescopic frame 1031 to perform telescopic movement, and the telescopic frame 1031 can drive the shell 1053 to perform reciprocating movement through the fixed plate 1035, so that the vacuum head 1056 can be displaced to perform dust removal operations, thereby increasing the dust removal area and cleaning efficiency, and meeting the needs of automatic displacement dust removal.
[0048] Example 2: Reference Figure 4-10 A dust removal and cleaning device for a weft knitting machine includes an auxiliary cleaning mechanism 200, which includes a first net cylinder 201 and a second net cylinder 204. A gear ring 212 is fixedly connected to the periphery of the first net cylinder 201, and the upper part of the gear ring 212 is meshed with a latch 213. The latch 213 is locked with the gear ring 212, so that the first net cylinder 201 can be prevented from rotating and the stability of the first net cylinder 201 can be maintained. The latch 213 is fixedly connected to the inner wall of the outer cylinder 101. The first net cylinder 201 and the second net cylinder 204 are fixedly connected to the outer wall of the outer cylinder 101. The mesh holes of the cylinder 204 are staggered. The openings of the first cylinder 201 and the second cylinder 204 are staggered, so that the sealing of the second cylinder 204 can be maintained to prevent liquid leakage. At the same time, the mesh holes of the second cylinder 204 and the first cylinder 201 are aligned, so that the liquid can be discharged. The second cylinder 204 is arranged in the first cylinder 201, and the first cylinder 201 is located in the outer cylinder 101. A sewage valve 104 is arranged on one side of the outer cylinder 101. By opening the sewage valve 104, sewage can be discharged from the outer cylinder 101. A handle is fixedly connected to one side, and the handle is used as a force point to facilitate the operation of the device for movement. A plurality of first elastic components 206 are connected below the first net cylinder 201. The first elastic components 206 include a second bearing 2062. The second bearing 2062 can assist the first net cylinder 201 in rotating movement. The first net cylinder 201 is rotatably connected to the outer ring of the first net cylinder 201. The outer portion of the second bearing 2062 is fixedly connected to a fixed plate 2061. The lower portion of the fixed plate 2061 is fixedly connected to A plurality of first telescopic rods 2063 and a plurality of first springs 2064, through which the connection between the fixed plate 2061 and the outer cylinder 101 can be maintained, and the first telescopic rods 2063 are retractable, so that the first net cylinder 201 can move up and down smoothly, and secondly, the elastic force of the first springs 2064 can support the first net cylinder 201, and the first net cylinder 201 can also be smoothly reset, and the plurality of first telescopic rods 2063 and the plurality of first springs 2064 are fixedly connected to the bottom wall of the outer cylinder 101;
[0049] The first elastic component 206 is fixed on the bottom wall of the outer cylinder 101. Three telescopic components 203 are fixedly connected above the outer cylinder 101. The telescopic components 203 include an arc plate 2031. The arc plate 2031 is fixedly connected to the top of the outer cylinder 101. A second electric push rod 2032 is fixedly installed at one end of the arc plate 2031. When the second electric push rod 2032 is extended, the annular disk 2023 can be used to press the second net cylinder 204 to move. The end is fixedly connected to the annular disk 2023, and the three telescopic components 203 are connected to the cover component 202. The cover component 202 includes an annular disk 2023, and the dust outlet pipe 1055 is set through the annular disk 2023. A cover body 2021 is set on the annular disk 2023, and a handle 2022 is fixedly connected to the top of the cover body 2021. By using the handle 2022 as an operating point, the cover body 2021 can be opened smoothly, so as to facilitate the removal of the internal fluff. The outside of the annular disk 2023 A first bearing 2024 is fixedly connected, and the first bearing 2024 can assist the second net tube 204 to smoothly rotate. The second net tube 204 is rotatably connected to the outer ring of the first bearing 2024. The cover assembly 202 is arranged above the second net tube 204. A plurality of second elastic components 207 are connected between the bottom of the second net tube 204 and the bottom wall of the first net tube 201. The second elastic component 207 includes a second telescopic rod 2071 and a second spring 2072. The second net tube 204 and the first net tube 201 can be connected by the second telescopic rod 2071. The second net tube 204 can smoothly move up and down through the elasticity of the second telescopic rod 2071. The second spring 2072 can support the second net tube 204 and drive the second net tube 204 to smoothly complete the reset action upward. The two ends of the second telescopic rod 2071 and the second spring 2072 are respectively fixedly connected to the bottom of the second net tube 204 and the bottom wall of the first net tube 201.
[0050] The third bevel gear 211 is fixedly connected to the lower part of the first net cylinder 201, and a stirring assembly 208 is provided through the outer cylinder 101, the first net cylinder 201 and the second net cylinder 204. The stirring assembly 208 includes a rotating shaft 2081, and a plurality of stirring blades 2082 are fixedly connected to the upper part of the rotating shaft 2081. The plurality of stirring blades 2082 are located in the second net cylinder 204. The rotating shaft 2081 is rotatably connected to three third bearings 2083. The third bearings 2083 can assist the rotating shaft 2081 to maintain smooth rotational motion, and the rotating shaft 2081 drives the stirring blades 2082 to rotate, which can drive the fluff to flow in the liquid, so that it can be washed with water. The three third bearings 2083 are respectively fixedly mounted on the second net cylinder 204, the first net cylinder 201 and the outer cylinder 101. The first bevel gear 210 is fixedly connected to the rotating shaft 2081 in the stirring assembly 208. The first bevel gear 210 and the second bevel gear 2093 are driven to transmit power to the second bevel gear 2093 and the third bevel gear 211, thereby driving the first net cylinder 201 to rotate. The first bevel gear 210 is meshed with the second bevel gear 2093 of the transmission assembly 209. The transmission assembly 209 includes the second bevel gear 2093. One side of the second bevel gear 2093 is fixedly connected to the rotating rod 2091. The rod 2091 is rotatably connected to the fourth bearing 2092, and the fourth bearing 2092 can assist the stable rotation of the rotating rod 2091, so that the second bevel gear 2093 can smoothly perform transmission work with the first bevel gear 210 and the third bevel gear 211. The fourth bearing 2092 is fixedly connected to the fixing seat 2094, and the fixing seat 2094 is fixedly connected to the bottom wall of the outer cylinder 101. The bottom end of the rotating shaft 2081 is fixedly connected to the rope drum 2052 in the rope pulling drive assembly 205. The rope pulling drive assembly 205 includes a rope drum 2052, and a torsion spring 2053 is fixedly connected above the rope drum 2052. The torsion of the torsion spring 2053 can drive the rope drum 2052 to rotate. 52 rotates, so that when the telescopic frame 1031 contracts downward, the rope drum 2052 can be smoothly driven to reel in the rope 2051. The torsion spring 2053 is fixedly connected to the third bearing 2083 at the bottom. The rope 2051 is wound around the rope drum 2052. The end of the rope 2051 away from the rope drum 2052 is fixedly connected to the connecting block 2054. The rope 2051 passes around the guide wheel 2055. The guide wheel 2055 can reduce the wear of the rope 2051 during the movement. The guide wheel 2055 is fixedly connected to the moving plate 1021. The connecting block 2054 in the rope driving assembly 205 is connected to the upper part of the adjusting assembly 103.
[0051] In this embodiment, when the adjusting component 103 reciprocates up and down, the rope 2051 is reciprocated and stretched, and the rope 2051 can be wound up by the torsion spring 2053, so that the rope drum 2052 can reciprocate and rotate, and the rotating shaft 2081 can drive the stirring blade 2082 to rotate, so that the stirring blade 2082 stirs the liquid and the fluff to flow, so that the fluff can be washed and cleaned by forward and reverse movements. After cleaning, the second electric push rod 2032 controls the annular disk 2023 to drive the second net cylinder 204 to move downward, so that the mesh of the second net cylinder 204 is aligned with the mesh of the first net cylinder 201. Correspondingly, at this time, the liquid can enter the outer cylinder 101. After the liquid is discharged, the second net cylinder 204 drops to the lowest point and can drive the first net cylinder 201 to move downward, so that the third bevel gear 211 is engaged with the second bevel gear 2093. At this time, the rotating shaft 2081 can drive the first bevel gear 210 and the second bevel gear 2093 to transmit, and the second bevel gear 2093 and the third bevel gear 211 to transmit, so that the first net cylinder 201 and the second net cylinder 204 are rotated, and the water in the fluff can be thrown away by centrifugal force, thereby reducing the water content, facilitating the cleaning and impurity removal of the fluff, and thus facilitating the subsequent recycling operation.
[0052] Example 3: Reference Figure 7 and Fig. 9 A dust removal and cleaning device for a weft knitting machine includes a transmission assembly 209, the transmission assembly 209 includes a second bevel tooth 2093, a rotating rod 2091 is fixedly connected to one side of the second bevel tooth 2093, the rotating rod 2091 is rotatably connected to a fourth bearing 2092, the fourth bearing 2092 is fixedly connected to a fixing seat 2094, the fixing seat 2094 is fixedly connected to the bottom wall of an outer cylinder 101, a third bevel tooth 211 is fixedly connected to the lower side of the first net cylinder 201, a stirring assembly 208 is provided through the outer cylinder 101, the first net cylinder 201 and the second net cylinder 204, a rotating shaft 2081 in the stirring assembly 208 is fixedly connected to a first bevel tooth 210, and the first bevel tooth 210 is meshed with the second bevel tooth 2093 of the transmission assembly 209;
[0053] The rope drive assembly 205 includes a rope drum 2052, a torsion spring 2053 is fixedly connected to the top of the rope drum 2052, the torsion spring 2053 is fixedly connected to the third bearing 2083 at the bottom, a rope 2051 is wrapped around the rope drum 2052, the end of the rope 2051 away from the rope drum 2052 is fixedly connected to the connecting block 2054, the rope 2051 passes around the guide wheel 2055, and the guide wheel 2055 is fixedly connected to the movable plate 1021.
[0054] In this embodiment: after the mesh holes of the first net cylinder 201 and the second net cylinder 204 correspond to each other, the liquid is discharged, and by continuously pressing down, the second net cylinder 204 drives the third bevel tooth 211 to mesh with the second bevel tooth 2093. Since the telescopic component 203 reciprocates up and down, it can cooperate with the torsion spring 2053 to realize the reciprocating forward and reverse motion of the rope drum 2052, so that the rotating shaft 2081 drives the first bevel tooth 210 and the second bevel tooth 2093 to transmit, and the second net cylinder 204 is driven by the third bevel tooth 211 to centrifugally throw out water. After the fluff is washed with water and separated from the water, the specific gravity of the fluff is increased, which is conducive to the subsequent cleaning of the fluff out of the second net cylinder 204, and prevents the fluff from being light in specific gravity and easily floating in the air again, causing secondary pollution to the working environment.
[0055] A control method for a dust removal and cleaning device of a weft knitting machine comprises the following steps:
[0056] S1. When the vacuum cleaner 1051 is operated, the fluff generated by the weft knitting machine is sucked by the vacuum head 1056, and the fluff enters the second net cylinder 204 through the vacuum cleaner 1051 and the dust outlet pipe 1055, and the fluff adheres to the liquid stored in the second net cylinder 204, and the first electric push rod 1033 is operated to retract, so that the telescopic frame 1031 is unfolded, and the telescopic frame 1031 drives the shell 1053 to move upward, so that the shell 1053 drives the vacuum head 1056 to move upward. Similarly, the first electric push rod 1033 is extended to shrink the telescopic frame 1031, and the vacuum head 1056 moves downward. Through the reciprocating extension and contraction of the telescopic frame 1031, the vacuum head 1056 moves up and down to clean the fluff;
[0057] S2. When the telescopic frame 1031 moves upward, the connecting block 2054 drives the rope 2051 to move, so that the rope drum 2052 rotates and drives the torsion spring 2053 to twist. When the telescopic frame 1031 moves downward, the torsion force of the torsion spring 2053 is reset and drives the rope drum 2052 to rotate again, so that the rope 2051 reciprocates and keeps the rope drum 2052 reciprocating. The rope drum 2052 drives the rotating shaft 2081 to rotate, and the rotating shaft 2081 drives the stirring blade 2082 to rotate. The liquid in the stirring blade 2082 is in a flowing state to clean the fluff and separate the impurities from the fluff.
[0058] S3. During the spin-drying operation, the annular disk 2023 is controlled to move downward by the second electric push rod 2032, so that the second net cylinder 204 slides downward in the first net cylinder 201, so that the meshes of the first net cylinder 201 and the second net cylinder 204 correspond to each other. At this time, the liquid enters the interior of the outer cylinder 101, and when the second net cylinder 204 is pressed down to a minimum, the first net cylinder 201 moves downward, so that the third bevel gear 211 is engaged with the second bevel gear 2093, and as the rotating shaft 2081 continues to rotate, the rotating shaft 2081 also drives the first bevel gear 210 and the second bevel gear 2093 to transmit, and the second bevel gear 2093 and the third bevel gear 211 to transmit, and the third bevel gear 211 drives the first net cylinder 201 and the second net cylinder 204 to rotate, so that the fluff is centrifuged to spin off the water, and then the cover body 2021 is opened by the handle, and the fluff is taken out.
[0059] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dust removal and cleaning device for a weft knitting machine, comprising a dust removal mechanism (100), characterized in that: The dust removal mechanism (100) is provided with an adjustment component (103) and a dust collection component (105); The dust collection component (105) comprises a plurality of dust collection heads (1056), and the dust collection machine is operated to absorb the fluff and impurities generated during the working process of the weft knitting machine through the dust collection heads (1056); The adjustment component (103) comprises a first electric push rod (1033) and a telescopic frame (1031); through the telescopic movement of the first electric push rod (1033), the first electric push rod (1033) drives the telescopic frame (1031) to perform a telescopic movement, and the telescopic frame (1031) can drive the dust collection component (105) to move back and forth, so that the dust collection head (1056) can move to perform dust removal operations, thereby improving the dust removal area and cleaning efficiency; An auxiliary cleaning mechanism (200) is also provided inside the dust removal mechanism (100); The dust removal mechanism (100) comprises a moving component (102), an adjusting component (103) and an outer cylinder (101) are connected above the moving component (102), the adjusting component (103) is fixedly connected above the housing (1053) of a dust collection component (105), and the dust collection component (105) is also arranged above the outer cylinder (101); The auxiliary cleaning mechanism (200) comprises a first net cylinder (201) and a second net cylinder (204); the second net cylinder (204) is arranged in the first net cylinder (201); the first net cylinder (201) is located in the outer cylinder (101); a plurality of first elastic components (206) are connected to the bottom of the first net cylinder (201); the first elastic components (206) are fixed to the bottom wall of the outer cylinder (101); three telescopic components (203) are fixedly connected to the top of the outer cylinder (101); the three telescopic components (203) are connected to the cover component (202); the cover component (202) is arranged above the second net cylinder (204); the bottom of the second net cylinder (204) is connected to the bottom of the first net cylinder (201); A plurality of second elastic components (207) are connected between the bottom walls; a third bevel tooth (211) is fixedly connected to the lower portion of the first net cylinder (201); a stirring component (208) is provided through the outer cylinder (101), the first net cylinder (201) and the second net cylinder (204); a first bevel tooth (210) is fixedly connected to a rotating shaft (2081) in the stirring component (208); the first bevel tooth (210) is meshed with a second bevel tooth (2093) of the transmission component (209); the bottom end of the rotating shaft (2081) is fixedly connected to a rope drum (2052) in a rope drive component (205); and a connecting block (2054) in the rope drive component (205) is connected to the upper portion of the adjustment component (103).
2. The dust removal and cleaning device according to claim 1, characterized in that: The two ends of the telescopic frame (1031) are respectively hinged to two connecting members (1032), the first electric push rod (1033) is fixedly connected to the two connecting members (1032), the telescopic frame (1031) is hinged to two fixed blocks (1034), the two fixed blocks (1034) are respectively fixedly connected to two fixed plates (1035), the upper fixed plate (1035) is fixedly connected to the housing (1053), a sliding groove (1037) is provided on the fixed plate (1035), a sliding block (1036) is slidably connected in the sliding groove (1037), and the sliding block (1036) is hinged to the telescopic frame (1031).
3. The dust removal and cleaning device according to claim 2, characterized in that: The dust collection assembly (105) comprises a support plate (1054), wherein the support plate (1054) is fixedly connected to the top of the dust collector (1051); the dust outlet of the dust collector (1051) is connected to the dust outlet pipe (1055); the dust inlet of the dust collector (1051) is connected to the dust inlet pipe (1052); the dust inlet pipe (1052) and the dust outlet pipe (1055) are hoses; one end of the dust inlet pipe (1052) is connected to the shell (1053); and a plurality of dust collection heads (1056) are arranged on the shell (1053).
4. The dust removal and cleaning device according to claim 3, characterized in that: The moving assembly (102) comprises a moving plate (1021), three moving wheels (1023) are fixedly connected to the bottom of the moving plate (1021), the top of the moving plate (1021) is fixedly connected to a fixed plate (1035) below, a plurality of fixed columns (1022) are fixedly connected to the top of the moving plate (1021), and the plurality of fixed columns (1022) are fixedly connected to the bottom of the outer cylinder (101).
5. The dust removal and cleaning device according to claim 4, characterized in that: The sealing cover assembly (202) comprises an annular disk (2023), the dust outlet pipe (1055) is arranged to penetrate the annular disk (2023), a cover body (2021) is arranged on the annular disk (2023), a handle (2022) is fixedly connected to the top of the cover body (2021), a first bearing (2024) is fixedly connected to the outside of the annular disk (2023), and the second net cylinder (204) is rotatably connected to the outer ring of the first bearing (2024).
6. The dust removal and cleaning device according to claim 5, characterized in that: The telescopic assembly (203) comprises an arc-shaped plate (2031), the arc-shaped plate (2031) is fixedly connected to the top of the outer cylinder (101), a second electric push rod (2032) is fixedly mounted on one end of the arc-shaped plate (2031), and one end of the second electric push rod (2032) is fixedly connected to the annular disk (223); A gear ring (212) is fixedly connected to the periphery of the first net cylinder (201), the upper portion of the gear ring (212) is meshed with a latching tooth (213), and the latching tooth (213) is fixedly connected to the inner wall of the outer cylinder (101). The mesh holes of the first net cylinder (201) and the second net cylinder (204) are staggered.
7. The dust removal and cleaning device according to claim 6, characterized in that: The first elastic component (206) comprises a second bearing (2062); the first net cylinder (201) is rotatably connected to the outer ring of the first net cylinder (201); the exterior of the second bearing (2062) is fixedly connected to a fixed plate (2061); a plurality of first telescopic rods (2063) and a plurality of first springs (2064) are fixedly connected below the fixed plate (2061); and the plurality of first telescopic rods (2063) and the plurality of first springs (2064) are fixedly connected to the bottom wall of the outer cylinder (101); The second elastic component (207) comprises a second telescopic rod (2071) and a second spring (2072), and two ends of the second telescopic rod (2071) and the second spring (2072) are respectively fixedly connected to the bottom of the second net cylinder (204) and the bottom wall of the first net cylinder (201); The rope-pulling drive assembly (205) comprises a rope drum (2052), a torsion spring (2053) is fixedly connected to the top of the rope drum (2052), the torsion spring (2053) is fixedly connected to the third bearing (2083) at the bottom, a rope (2051) is wound around the rope drum (2052), one end of the rope (2051) away from the rope drum (2052) is fixedly connected to a connecting block (2054), the rope (2051) passes around a guide wheel (2055), and the guide wheel (2055) is fixedly connected to the movable plate (1021).
8. The dust removal and cleaning device according to claim 7, characterized in that: The stirring assembly (208) comprises a rotating shaft (2081), a plurality of stirring blades (2082) are fixedly connected to the top of the rotating shaft (2081), the plurality of stirring blades (2082) are located in the second net cylinder (204), the rotating shaft (2081) is rotatably connected to three third bearings (2083), and the three third bearings (2083) are respectively fixedly mounted on the second net cylinder (204), the first net cylinder (201) and the outer cylinder (101); The transmission assembly (209) comprises a second bevel tooth (2093), one side of the second bevel tooth (2093) is fixedly connected to a rotating rod (2091), the rotating rod (2091) is rotatably connected to a fourth bearing (2092), the fourth bearing (2092) is fixedly connected to a fixing seat (2094), and the fixing seat (2094) is fixedly connected to the bottom wall of the outer cylinder (101).
9. A control method for a dust removal and cleaning device according to claim 8, characterized in that: The following steps are involved: S1. The vacuum cleaner (1051) is operated, and the fluff generated by the weft knitting machine is sucked through the vacuum head (1056). The fluff then passes through the vacuum cleaner (1051) and the dust outlet pipe (1055) and enters the second net cylinder (204). The fluff adheres to the liquid stored in the second net cylinder (204). The first electric push rod (1033) is operated to retract, so that the telescopic frame (1031) is unfolded. The telescopic frame (1031) drives the shell (1053) to move upward, so that the shell (1053) drives the vacuum head (1056) to move upward. Similarly, the first electric push rod (1033) is extended, so that the telescopic frame (1031) is contracted, and the vacuum head (1056) moves downward. The reciprocating extension and retraction of the telescopic frame (1031) causes the vacuum head (1056) to move up and down to clean the fluff. S2. When the telescopic frame (1031) moves upward, the connecting block (2054) drives the rope (2051) to move, causing the rope drum (2052) to rotate and drive the torsion spring (2053) to twist. When the telescopic frame (1031) moves downward, the torsion force of the torsion spring (2053) is reset and drives the rope drum (2052) to rotate again, causing the rope (2051) to reciprocate and keep the rope drum (2052) to reciprocate. The rope drum (2052) drives the rotating shaft (2081) to rotate, and the rotating shaft (2081) drives the stirring blade (2082) to rotate. The liquid in the stirring blade (2082) is in a flowing state to clean the fluff, so that impurities are separated from the fluff. S3. During the spin drying operation, the annular disk (2023) is controlled to move downward by the second electric push rod (2032), so that the second net cylinder (204) slides downward in the first net cylinder (201), so that the mesh holes of the first net cylinder (201) and the second net cylinder (204) correspond to each other. At this time, the liquid enters the interior of the outer cylinder (101), and when the liquid reaches the minimum by pressing down the second net cylinder (204), the first net cylinder (201) moves downward, so that the third bevel teeth (211) are aligned with the outer cylinder (101). The second bevel teeth (2093) are meshed, and as the rotating shaft (2081) continues to rotate, the rotating shaft (2081) also drives the first bevel teeth (210) and the second bevel teeth (2093) to transmit, and the second bevel teeth (2093) and the third bevel teeth (211) to transmit, and the third bevel teeth (211) drive the first net cylinder (201) and the second net cylinder (204) to rotate, so that the fluff is centrifuged to remove water, and then the cover body (221) is opened by the handle, and the fluff is taken out at this time.
Citation Information
Patent Citations
Auxiliary dust collection structure of pelleter
CN219233366U