A device for crushing and recovering pouring materials of die-cast aluminum parts
By designing a gate material crushing and recycling device for die-cast aluminum parts, using lifting motors, rotating motors and hydraulic rods, the problem of long-term aluminum water splashing and melting time during gate material recycling is solved, and safe and efficient aluminum materials are achieved Recycle and melt.
Patent Information
- Application Number
- CN202411110261.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-08-14
AI Technical Summary
During the die-casting process, the recycling process of gate material is likely to cause aluminum water to splash and cause scalding. Large pieces of gate material enter the melting pot and increase the melting time and reduce production efficiency.
A die-cast aluminum gate material crushing and recycling device is designed, including crushing mechanism, cleaning mechanism and conveying components. The gate material is crushed and cleaned through driving devices such as lifting motors, rotating motors and hydraulic rods to ensure that it is broken and cleaned. Safe and efficient recycling and melting.
It effectively avoids the risk of aluminum splashing, shortens the melting time of aluminum materials, improves production efficiency, and achieves safe and reliable recycling of gate materials.
Smart Images

Figure CN118634960B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crushing and recycling of pouring materials for aluminum parts, and in particular to a crushing and recycling device for pouring materials for die-casting aluminum parts. Background Art
[0002] Die casting is a metal casting process characterized by the use of high pressure to apply molten metal to the mold cavity. The mold is usually made of a stronger alloy and the process is somewhat similar to injection molding. Most die castings are non-ferrous, such as zinc, copper, aluminum, magnesium, lead, tin, lead-tin alloys and their alloys. Depending on the type of die casting, a cold chamber die casting machine or a hot chamber die casting machine is required.
[0003] At present, when a workpiece is die-casted, first, the molten aluminum water is injected into the die-casting mold. After the injection, the die-casting mold is cooled, so that the aluminum water in the die-casting mold begins to cool and form. After forming, the die-casting mold is opened, and the manipulator takes the workpiece out of the mold and transports it to the separation device. At this time, the connection between the gate and the workpiece is broken by the high-pressure gas in the separation device. After breaking, the workpiece and the gate material are separated, and the separated workpiece is transported to the next process, and the separated gate material is transported to the melting pot under the action of the conveyor belt;
[0004] Because, when the gate material is recycled, a conveyor belt is used to transport the separated gate material to the top of the melting pot, and then the gate material falls into the melting pot under the action of gravity, so that it can be melted and reused later. When the fallen gate material comes into contact with the molten aluminum in the melting pot, the molten aluminum splashes. If there are staff around, the high-temperature molten aluminum may easily scald the staff. At the same time, when large pieces of gate material enter the melting pot, the melting time is increased, thereby reducing the overall production efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a device for crushing and recovering pouring materials of die-cast aluminum parts, which solves the problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A device for crushing and recovering gate materials of die-cast aluminum parts comprises a mounting plate; a crushing mechanism is mounted on one end of the top surface of the mounting plate, a conveyor belt is mounted on the top surface of the mounting plate and at the unloading end of the crushing mechanism, a storage tank is mounted on the top surface of the mounting plate and at the unloading end of the conveyor belt, a conveying assembly is mounted on the top surface of the mounting plate and at the unloading end of the storage tank, a melting pot is placed at equal intervals on the other end of the top surface of the mounting plate, a cleaning mechanism is mounted on the top surface of the mounting plate and at one side of the melting pot; the cleaning mechanism comprises a support rod, the top surface of the mounting plate is fixedly connected to the support rod, and the top surfaces of the support rods are respectively fixedly connected to A lifting motor, a fixed rod and a vertical rod, the output shaft end of the lifting motor is fixedly connected to a lifting threaded rod, one end of the lifting threaded rod passes through the fixed rod and is rotatably connected to the fixed rod, the lower part of the outer surface of the lifting threaded rod is fixedly connected to a moving gear, a material receiving assembly is installed on one side of the vertical rod, and the outer surface of the lifting threaded rod is threadedly connected to a debris cleaning assembly; the debris cleaning assembly includes a rotating component, the outer surface of the lifting threaded rod is threadedly connected to the rotating component, the bottom surface of the rotating component is installed with an angle switching component, the bottom surface of the angle switching component is installed with a collecting component, and the collecting component is located above the material receiving assembly.
[0008] Furthermore, the material receiving assembly includes a movable rack and a track, one side of the vertical rod is fixedly connected to the track, one side of the movable rack is provided with a movable groove, one side of the movable rack slides on the track through the movable groove, the movable gear is meshed and connected with the movable rack, one end of the movable rack is fixedly connected to a bent rod, one end of the bent rod is provided with a slot, an insert block is inserted in the slot, and one end of the insert block is fixedly connected to a material receiving box.
[0009] Furthermore, the rotating component includes a lifting ring, the outer surface of the lifting threaded rod is threadedly connected to the lifting ring, the outer surface of the vertical rod is slidably connected to the lifting ring, the bottom surface of the lifting ring is rotatably connected to the gear ring, the top surface of the lifting ring is fixedly connected to a rotating motor, the output shaft end of the rotating motor passes through the lifting ring and is fixedly connected to a transmission gear, and the transmission gear is meshingly connected to the gear ring.
[0010] Furthermore, the angle switching component includes an arc block, the bottom surface of the gear ring is fixedly connected to the arc block, the bottom surface of the arc block is rotatably connected to a switching shaft, a curved groove is provided at the lower portion of the outer surface of the switching shaft, the bottom surface of the arc block is fixedly connected to a switching telescopic rod, the output end of the switching telescopic rod is fixedly connected to a switching ring, the inner surface of the switching ring is fixedly connected to a sliding column, and one end of the sliding column slides in the curved groove.
[0011] Furthermore, the collecting component includes a collecting bucket and a protrusion, a protrusion is fixedly connected to the upper outer surface of the switching shaft, a collecting bucket is fixedly connected to the bottom surface of the switching shaft, a leakage hole is provided on one side of the collecting bucket, both ends of the lower part of the collecting bucket are respectively rotatably connected to a triangular bucket through a pin shaft, a filter hole is provided on one side of the triangular bucket, an opening and closing hydraulic rod is fixedly connected to the bottom surface of the protrusion, an output shaft end of the opening and closing hydraulic rod is fixedly connected to a U-shaped frame, both ends of the U-shaped frame are respectively rotatably connected to connecting rods through pin shafts, and one end of the connecting rod is rotatably connected to the triangular bucket through a pin shaft.
[0012] Furthermore, the conveying assembly includes a conveying track, the top surface of the mounting plate is fixedly connected to the conveying track, a moving trolley is installed above the conveying track, one side of the moving trolley is fixedly connected to a downward pressure hydraulic rod, the output end of the downward pressure hydraulic rod is fixedly connected to a U-shaped rack, one side of the U-shaped rack is meshingly connected to an opening and closing gear, the middle part of the opening and closing gear is fixedly connected to an opening and closing shaft, and the lower part of the moving trolley is rotatably connected to a closing plate via an opening and closing shaft.
[0013] Furthermore, the crushing mechanism includes a crushing box, which is installed above one end of the conveyor belt, and a vibration motor is fixedly connected to the top surface of the crushing box, and spring support rods are fixedly connected to both sides of the crushing box, and a feed port is provided on one side of the crushing box, and a feed hopper is fixedly connected to one side of the crushing box and located on the side of the feed port, a primary crushing assembly is installed above the inner cavity of the crushing box, and a secondary crushing assembly is installed below the inner cavity of the crushing box.
[0014] Furthermore, the primary crushing assembly includes a reinforcing rod, a grille frame and an extrusion hydraulic rod. The inner cavity of the crushing box is fixedly connected to the reinforcing rod, and a grille frame is installed in the inner cavity of the crushing box and above the reinforcing rod. The top surface of the inner cavity of the crushing box is fixedly connected to the extrusion hydraulic rod, and the output end of the extrusion hydraulic rod is fixedly connected to a lower pressure plate, the bottom surface of the lower pressure plate is fixedly connected to a grille block, and the top surface of the lower pressure plate is fixedly connected to a sealing plate.
[0015] Furthermore, the secondary crushing assembly includes a crushing motor, and the lower part of one side of the outer surface of the crushing box is fixedly connected to the crushing motor, and the output shaft end of the crushing motor is rotatably connected to the first crushing roller and the second crushing roller through a worm and a worm gear, and the lower part of the inner cavity of the crushing box is rotatably connected to the first crushing roller and the second crushing roller.
[0016] The present invention provides a device for crushing and recovering pouring materials of die-cast aluminum parts. Compared with the prior art, it has the following beneficial effects:
[0017] 1. The lifting motor drives the lifting threaded rod to rotate, thereby driving the debris cleaning component to move upward. When the debris cleaning component moves upward, the aluminum slag can be driven to move upward. When the lifting threaded rod rotates, it will drive the moving gear to rotate, thereby driving the material receiving component to move downward to the debris cleaning component, which is convenient for later material discharge. After material discharge, the crushed aluminum material is received. After receiving, it is convenient to discharge the received aluminum material into the melting pot, thereby realizing the recycling of the gate material.
[0018] 2. Through the slot on the bent rod, it is convenient to remove the plug from the inside later. At the same time, the material box can be removed to facilitate the unified cleaning of the aluminum slag in the material box later.
[0019] 3. The rotating motor drives the transmission gear to rotate. When the transmission gear rotates, it will drive the gear ring to rotate. When the gear ring rotates, it will drive the collecting component to perform circular motion in the melting pot, thereby completely cleaning the aluminum slag in the melting pot. Then, the U-shaped frame is driven downward by the opening and closing hydraulic rod, thereby driving the connecting rod to deviate the angle, which can drive the triangular bucket to rotate. At this time, the aluminum slag or material in the collecting bucket falls down.
[0020] 4. By switching the telescopic rod, the switching ring and the sliding column are driven to move downward, so that the sliding column slides in the curved groove. At this time, the switching shaft will be driven to rotate, thereby driving the collecting component to rotate 90 degrees. On the one hand, it is convenient to receive the aluminum material, and on the other hand, it is convenient to clean the aluminum in the melting pot later. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 The overall structural diagram of the present invention is shown;
[0023] Figure 2 The schematic diagram of the structure of the crushing mechanism of the present invention is shown;
[0024] Figure 3 A schematic diagram of the partial cross-sectional structure of the crushing mechanism of the present invention is shown;
[0025] Figure 4 It shows a schematic structural diagram of the crushing mechanism of the present invention from another perspective;
[0026] Figure 5 The schematic diagram of the structure of the conveying assembly of the present invention is shown;
[0027] Figure 6 The schematic diagram of the structure of the cleaning mechanism of the present invention is shown;
[0028] Figure 7 The schematic diagram of the structure of the material receiving assembly of the present invention is shown;
[0029] Figure 8 The schematic diagram of the structure of the debris removal component of the present invention is shown;
[0030] Fig. 9 It shows a schematic structural diagram of the debris removal component of the present invention from another viewing angle;
[0031] Fig.10 A schematic diagram of the switching shaft structure of the present invention is shown;
[0032] Fig.11 A schematic diagram of the switching ring structure of the present invention is shown;
[0033] Fig.12 It shows a schematic diagram of the structure of the slag removal state of the cleaning mechanism of the present invention;
[0034] Fig.13 It shows a schematic structural diagram of the cleaning mechanism of the present invention in a state of preparing for slag discharge;
[0035] Fig.14 It shows a schematic diagram of the structure of the material-retrieving state of the cleaning mechanism of the present invention;
[0036] As shown in the figure: 1. Mounting plate; 2. Crushing mechanism; 21. Crushing box; 22. Vibrating motor; 23. Spring support rod; 24. Feeding port; 25. Feeding hopper; 26. Primary crushing assembly; 261. Reinforcement rod; 262. Grille frame; 263. Extrusion hydraulic rod; 264. Lower pressure plate; 265. Grille block; 266. Sealing plate; 27. Secondary crushing assembly; 271. Crushing motor; 272. First crushing roller; 273. Second crushing roller; 3. Conveyor belt; 4. Storage tank; 5. Conveying assembly; 51. Conveying track; 52. Moving trolley; 53. Lower pressure hydraulic rod; 54. U-shaped rack; 55. Opening and closing gear; 56. Opening and closing shaft; 57. Closing plate; 6. Melting pot; 7. Cleaning mechanism; 71. Support rod; 72. Lifting motor; 73. Fixed rod; 74. Vertical rod; 75. Lifting Threaded rod; 76, moving gear; 77, material receiving assembly; 771, moving rack; 772, track; 773, moving groove; 774, bending rod; 775, slot; 776, plug block; 777, material receiving box; 78, debris cleaning assembly; 781, rotating component; 7811, lifting ring; 7812, gear ring; 7813, rotating motor; 7814, transmission gear; 782, angle switching component; 7821, arc block; 7822, switching shaft; 7823, curved groove; 7824, switching telescopic rod; 7825, switching ring; 7826, sliding column; 783, collecting component; 7831, collecting bucket; 7832, protrusion; 7833, leakage hole; 7834, triangular bucket; 7835, filter hole; 7836, opening and closing hydraulic rod; 7837, U-shaped frame; 7838, connecting rod. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Embodiment 1
[0039] In order to solve the technical problems in the background technology, a device for crushing and recovering pouring materials of die-casting aluminum parts is provided as follows:
[0040] Combination Figure 1-Figure 14As shown, a die-casting aluminum casting gate material crushing and recovery device provided by the present invention comprises a mounting plate 1; a crushing mechanism 2 is mounted on one end of the top surface of the mounting plate 1, a conveyor belt 3 is mounted on the top surface of the mounting plate 1 and located at the unloading end of the crushing mechanism 2, a storage tank 4 is mounted on the top surface of the mounting plate 1 and located at the unloading end of the conveyor belt 3, a conveying assembly 5 is mounted on the top surface of the mounting plate 1 and located at the unloading end of the storage tank 4, a melting pot 6 is placed at equal intervals on the other end of the top surface of the mounting plate 1, and a cleaning mechanism 7 is mounted on the top surface of the mounting plate 1 and located on one side of the melting pot 6; the cleaning mechanism 7 comprises a support rod 71, the top surface of the mounting plate 1 is fixedly connected to the support rod 71, and the top surfaces of the support rod 71 are respectively fixedly connected to a lifting motor 72 and a fixed Rod 73 and vertical rod 74, the output shaft end of the lifting motor 72 is fixedly connected with a lifting threaded rod 75, one end of the lifting threaded rod 75 passes through the fixed rod 73 and is rotatably connected with the fixed rod 73, the lower part of the outer surface of the lifting threaded rod 75 is fixedly connected with a moving gear 76, a material receiving assembly 77 is installed on one side of the vertical rod 74, and the outer surface of the lifting threaded rod 75 is threadedly connected with a debris cleaning assembly 78; the debris cleaning assembly 78 includes a rotating component 781, the outer surface of the lifting threaded rod 75 is threadedly connected with the rotating component 781, the bottom surface of the rotating component 781 is installed with an angle switching component 782, the bottom surface of the angle switching component 782 is installed with a collecting component 783, and the collecting component 783 is located above the material receiving assembly 77.
[0041] The lifting motor 72 drives the lifting threaded rod 75 to rotate, thereby driving the cleaning component 78 to move upward. When the cleaning component 78 moves upward, the aluminum slag can be driven to move upward. When the lifting threaded rod 75 rotates, it will drive the moving gear 76 to rotate, thereby driving the material receiving component 77 to move downward toward the cleaning component 78, which is convenient for later material discharge. After the material is discharged, the crushed aluminum material is received. After receiving, it is convenient to discharge the received aluminum material into the melting pot 6, thereby realizing the recycling of the gate material.
[0042] In order to enable the receiving assembly 77 to recycle the aluminum slag in the collecting hopper 7831, the present embodiment provides the following technical solutions:
[0043] In this embodiment, the material receiving assembly 77 includes a movable rack 771 and a track 772. One side of the vertical rod 74 is fixedly connected to the track 772. A movable groove 773 is provided on one side of the movable rack 771. One side of the movable rack 771 slides on the track 772 through the movable groove 773. The movable gear 76 is meshed and connected with the movable rack 771. One end of the movable rack 771 is fixedly connected to a bent rod 774. One end of the bent rod 774 is provided with a slot 775. An insert block 776 is inserted in the slot 775. One end of the insert block 776 is fixedly connected to a material receiving box 777.
[0044] The lifting threaded rod 75 drives the moving gear 76 to rotate. When the lifting threaded rod 75 rotates, it drives the cleaning component 78 to move upward. When the gear 76 rotates, it drives the moving rack 771 to move, and the material receiving and 777 can be moved to the bottom of the cleaning component 78, so as to facilitate the recovery of the aluminum slag in the cleaning component 78.
[0045] The slot 775 on the bent rod 774 facilitates the removal of the insert block 776 from the inside at a later time. At the same time, the material receiving box 777 is removed, which facilitates the unified cleaning of the aluminum slag in the material receiving box 777 at a later time.
[0046] In order to make the rotating part 781, the angle switching part 782 and the collecting part 783 cooperate with each other, on the one hand, the aluminum slag in the melting pot 6 can be cleaned, and on the other hand, the crushed aluminum material can be transported to the melting pot 6 to prevent the aluminum liquid in the melting pot 6 from splashing when the aluminum material is added, the present embodiment will provide the following technical solutions:
[0047] In this embodiment, the rotating component 781 includes a lifting ring 7811, the outer surface of the lifting threaded rod 75 is threadedly connected to the lifting ring 7811, the outer surface of the vertical rod 74 is slidably connected to the lifting ring 7811, the bottom surface of the lifting ring 7811 is rotatably connected to the gear ring 7812, the top surface of the lifting ring 7811 is fixedly connected to the rotating motor 7813, the output shaft end of the rotating motor 7813 passes through the lifting ring 7811 and is fixedly connected to the transmission gear 7814, and the transmission gear 7814 is meshed with the gear ring 7812. The angle switching component 782 includes an arc block 7821, the bottom surface of the gear ring 7812 is fixedly connected to the arc block 7821, the bottom surface of the arc block 7821 is rotatably connected to the switching shaft 7822, the lower part of the outer surface of the switching shaft 7822 is provided with a curved groove 7823, the bottom surface of the arc block 7821 is fixedly connected to the switching telescopic rod 7824, the output end of the switching telescopic rod 7824 is fixedly connected to the switching ring 7825, the inner surface of the switching ring 7825 is fixedly connected to the sliding column 7826, and one end of the sliding column 7826 is located in the curved groove 7823 and slides. The collecting component 783 includes a collecting bucket 7831 and a protrusion 7832. The protrusion 7832 is fixedly connected to the upper portion of the outer surface of the switching shaft 7822, the collecting bucket 7831 is fixedly connected to the bottom surface of the switching shaft 7822, a leakage hole 7833 is provided on one side of the collecting bucket 7831, both ends of the lower part of the collecting bucket 7831 are rotatably connected to a triangular bucket 7834 through a pin shaft, a filter hole 7835 is provided on one side of the triangular bucket 7834, an opening and closing hydraulic rod 7836 is fixedly connected to the bottom surface of the protrusion 7832, the output shaft end of the opening and closing hydraulic rod 7836 is fixedly connected to a U-shaped frame 7837, both ends of the U-shaped frame 7837 are rotatably connected to connecting rods 7838 through pin shafts, and one end of the connecting rod 7838 is rotatably connected to the triangular bucket 7834 through a pin shaft.
[0048] The transmission gear 7814 is driven to rotate by the rotating motor 7813. When the transmission gear 7814 rotates, the gear ring 7812 is driven to rotate. When the gear ring 7812 rotates, the collecting component 783 is driven to perform a circular motion in the melting pot 6, thereby fully cleaning the aluminum slag in the melting pot 6.
[0049] The switching ring 7825 and the sliding column 7826 are driven to move downward by switching the telescopic rod 7824, so that the sliding column 7826 slides in the curved groove 7823, and then the switching shaft 7822 is driven to rotate, thereby driving the collecting component 783 to rotate 90 degrees, which is convenient for receiving the aluminum material on the one hand, and convenient for cleaning the aluminum slag in the melting pot 6 at a later time on the other hand;
[0050] By opening and closing the hydraulic rod 7836, the U-shaped frame 7837 is driven to move downward, thereby driving the connecting rod 7838 to deviate the angle, and the triangular bucket 7834 can be driven to rotate. At this time, the aluminum slag or materials in the collecting bucket 7831 fall down.
[0051] Embodiment 2
[0052] like Figure 1-Figure 14 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0053] In order to enable the conveying assembly 5 to add the crushed material into the corresponding melting pot, this embodiment will provide the following technical solution:
[0054] The conveying assembly 5 includes a conveying track 51, the top surface of the mounting plate 1 is fixedly connected to the conveying track 51, a moving trolley 52 is installed above the conveying track 51, one side of the moving trolley 52 is fixedly connected to a downward pressure hydraulic rod 53, the output end of the downward pressure hydraulic rod 53 is fixedly connected to a U-shaped rack 54, one side of the U-shaped rack 54 is meshingly connected to an opening and closing gear 55, the middle part of the opening and closing gear 55 is fixedly connected to an opening and closing shaft 56, and the lower part of the moving trolley 52 is rotatably connected to a closing plate 57 via the opening and closing shaft 56.
[0055] The aluminum material is moved to the top of the designated melting pot 6 by the mobile trolley 52. At this time, the downward hydraulic rod 53 is started, and the downward hydraulic rod 53 drives the opening and closing gear 55 to rotate, which will drive the opening and closing shaft 56 to rotate, and can drive the closing plate 57 to rotate, so that the unloading port of the mobile trolley 52 can be opened to facilitate unloading. At the same time, the aluminum material is guided into the collecting bucket 7831 through the closing plate 57.
[0056] Embodiment 3
[0057] like Figure 1-Figure 14 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0058] In order to enable the crushing mechanism 2 to crush the gate material, this embodiment will provide the following technical solutions:
[0059] The crushing mechanism 2 includes a crushing box 21. The crushing box 21 is installed above one end of the conveyor belt 3. A vibration motor 22 is fixedly connected to the top surface of the crushing box 21. Spring support rods 23 are fixedly connected to both sides of the crushing box 21. A feed port 24 is provided on one side of the crushing box 21. A feed hopper 25 is fixedly connected to one side of the crushing box 21 and located on the side of the feed port 24. A primary crushing assembly 26 is installed above the inner cavity of the crushing box 21, and a secondary crushing assembly 27 is installed below the inner cavity of the crushing box 21. The primary crushing assembly 26 includes a reinforcing rod 261, a grille frame 262 and an extrusion hydraulic rod 263. The inner cavity of the crushing box 21 is fixedly connected with the reinforcing rod 261. The grille frame 262 is installed in the inner cavity of the crushing box 21 and above the reinforcing rod 261. The top surface of the inner cavity of the crushing box 21 is fixedly connected with the extrusion hydraulic rod 263. The output end of the extrusion hydraulic rod 263 is fixedly connected with a lower pressure plate 264. The bottom surface of the lower pressure plate 264 is fixedly connected with a grille block 265. The top surface of the lower pressure plate 264 is fixedly connected with a sealing plate 266. The secondary crushing assembly 27 includes a crushing motor 271. The lower part of one side of the outer surface of the crushing box 21 is fixedly connected with the crushing motor 271. The output shaft end of the crushing motor 271 is rotatably connected with the first crushing roller 272 and the second crushing roller 273 through a worm and a worm gear. The lower part of the inner cavity of the crushing box 21 is rotatably connected with the first crushing roller 272 and the second crushing roller 273.
[0060] By squeezing the hydraulic rod 263, the lower pressure plate 264 and the grid block 265 are driven to move downward, so that the gate material is broken under the action of the grid frame 262 to achieve primary crushing. When breaking, the feed port 24 is sealed by the sealing plate to prevent the entry of external gate material. The gate material after the primary crushing falls between the first crushing roller 272 and the second crushing roller 273, achieving secondary crushing.
[0061] The working principle and use process of the present invention:
[0062] In use:
[0063] When in use, first, place the gate material on the feed hopper 25, and then the feed hopper 25 slides from the feed port 24 into the crushing box 21. At this time, the gate material will fall on the grid frame 262. At this time, start the extrusion hydraulic rod 263. When the extrusion hydraulic rod 263 works, it will drive the lower pressure plate 264, the grid block 265 and the sealing plate 266 to move downward. When the sealing plate 266 moves downward, the feed port 24 can be sealed to prevent the outside gate material from entering. When the grid block 265 moves downward, the grid frame 262 cooperates with each other to start squeezing and breaking the gate material, and the broken gate material will fall from the holes in the grid frame 262. When the gate material is broken, the vibration The vibration motor 22 also starts to work. When the vibration motor 22 is working, it will drive the entire crushing box 21 to vibrate up and down under the action of the spring support rod 23, so as to avoid the gate material after the first crushing remaining on the grid frame 262, and the broken aluminum material will fall between the first crushing roller 272 and the second crushing roller 273. At this time, the crushing motor 271 is started. When the crushing motor 271 is working, the worm and the worm gear cooperate with each other to drive the first crushing roller 272 and the second crushing roller 273 to rotate in opposite directions, so as to crush the broken aluminum material, and the aluminum material after the second crushing will fall on the conveyor belt 3. At this time, the conveyor belt 3 starts to work. When the conveyor belt 3 is working, it starts to convey the crushed aluminum material to the storage tank 4;
[0064] When taking materials, first, the mobile trolley 52 moves to the bottom of the storage tank 4. At this time, the material discharge port in the storage tank 4 is opened. When it is opened, the aluminum material in the storage tank 4 will fall into the mobile trolley 52. When the mobile trolley 52 is full of aluminum material, the mobile trolley 52 carries the aluminum material and moves above the melting pot 6, and stops above the melting pot 6 where material needs to be added.
[0065] Before adding materials, first, start the lifting motor 72. The lifting motor 72 drives the lifting threaded rod 75 to rotate. When the lifting threaded rod 75 rotates, it will drive the material receiving assembly 77 to move downward. When the material receiving assembly 77 moves downward, the collecting bucket 7831 will be immersed in the aluminum liquid. At this time, start the rotating motor 7813. When the rotating motor 7813 works, it will drive the transmission gear 7814 to rotate. When the transmission gear 7814 rotates, it will drive the gear ring 7812 to rotate. When the gear ring 7812 rotates, it will drive the angle switching component 782 and the collecting component 783 to perform circular motion. When the collecting bucket 7831 performs circular motion in the melting pot 6, the aluminum slag can be collected in the collecting bucket 7831. When the aluminum slag is cleaned, start the rotating motor 7813 again. 3. The rotary motor 7813 drives the lifting threaded rod 75 and the moving gear 76 to rotate. When the lifting threaded rod 75 rotates, the cleaning assembly 78 will be driven to move upward as a whole. When the moving gear 76 rotates, the moving rack 771 will be driven to slide on the track 772, thereby driving the material receiving box 777 to move, so that the material receiving box 777 moves to the bottom of the collecting bucket 7831. At this time, the opening and closing hydraulic rod 7836 is started, and the opening and closing hydraulic 7836 will drive the U-shaped frame 7837 and the connecting rod 7838 to move downward. At this time, the triangular bucket 7834 can be driven to rotate. At this time, the aluminum slag in the collecting bucket 7831 will fall into the material receiving box 777. After cleaning the aluminum slag, the opening and closing hydraulic rod 7836 begins to contract, so that the triangular bucket 7834 is closed again, and the bottom of the collecting bucket 7831 is sealed;
[0066] After sealing, at this time, the switching telescopic rod 7824 is started, and the switching telescopic rod 7824 drives the switching ring 7825 and the sliding column 7826 to move downward. When the sliding column 7826 moves downward, it will slide in the curved groove 7823, which will drive the rotation of the switching shaft 7822. When the switching shaft 7822 rotates, it will drive the collecting component 783 to rotate 90 degrees. When the opening of the collecting bucket 7831 faces one side of the closing plate 57, at this time, the downward hydraulic rod 53 will drive the U-shaped rack 54 to move downward, driving the opening and closing gear 55 to rotate. When the opening and closing gear 55 rotates, it will drive the closing plate 57 rotates along one end to open the unloading port of the mobile trolley 52. At this time, the aluminum material in the mobile trolley 52 will slide along the closing plate 57 into the collecting bucket 7831. When the collecting bucket 7831 is filled, the closing plate 57 will seal the unloading end of the mobile trolley 52. At the same time, the lifting threaded rod 75 drives the collecting component 783 to move downward and immerses the collecting bucket 7831 into the aluminum liquid. At this time, the opening and closing hydraulic rod 7836 works again and opens the triangular bucket 7834, so that the aluminum material in the collecting bucket 7831 falls into the melting pot 6 to avoid splashing of the aluminum material when adding materials.
[0067] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0068] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for crushing and recovering pouring materials for die-casting aluminum parts, characterized by: It comprises a mounting plate; a crushing mechanism is mounted on one end of the top surface of the mounting plate, a conveyor belt is mounted on the top surface of the mounting plate and at the unloading end of the crushing mechanism, a storage tank is mounted on the top surface of the mounting plate and at the unloading end of the conveyor belt, a conveying assembly is mounted on the top surface of the mounting plate and at the unloading end of the storage tank, a melting pot is placed at equal intervals on the other end of the top surface of the mounting plate, and a debris removal mechanism is mounted on the top surface of the mounting plate and at one side of the melting pot; The debris clearing mechanism comprises a support rod, the top surface of the mounting plate is fixedly connected to the support rod, the top surfaces of the support rod are respectively fixedly connected to a lifting motor, a fixed rod and a vertical rod, the output shaft end of the lifting motor is fixedly connected to a lifting threaded rod, one end of the lifting threaded rod passes through the fixed rod and is rotatably connected to the fixed rod, the lower part of the outer surface of the lifting threaded rod is fixedly connected to a moving gear, a material receiving assembly is installed on one side of the vertical rod, and the outer surface of the lifting threaded rod is threadedly connected to a debris clearing assembly; The debris cleaning component comprises a rotating component, the outer surface of the lifting threaded rod is threadedly connected with the rotating component, the bottom surface of the rotating component is installed with an angle switching component, the bottom surface of the angle switching component is installed with a collecting component, and the collecting component is located above the material receiving component; The material receiving assembly includes a moving rack and a track, one side of the vertical rod is fixedly connected to the track, one side of the moving rack is provided with a moving groove, one side of the moving rack slides on the track through the moving groove, the moving gear is meshed and connected with the moving rack, one end of the moving rack is fixedly connected to a bent rod, one end of the bent rod is provided with a slot, an insert block is inserted in the slot, and one end of the insert block is fixedly connected to a material receiving box; The rotating component comprises a lifting ring, the outer surface of the lifting threaded rod is threadedly connected with the lifting ring, the outer surface of the vertical rod is slidably connected with the lifting ring, the bottom surface of the lifting ring is rotatably connected with a gear ring, the top surface of the lifting ring is fixedly connected with a rotating motor, the output shaft end of the rotating motor passes through the lifting ring and is fixedly connected with a transmission gear, and the transmission gear is meshed with the gear ring; The angle switching component comprises an arc block, the bottom surface of the gear ring is fixedly connected with the arc block, the bottom surface of the arc block is rotatably connected with a switching shaft, the lower part of the outer surface of the switching shaft is provided with a curved groove, the bottom surface of the arc block is fixedly connected with a switching telescopic rod, the output end of the switching telescopic rod is fixedly connected with a switching ring, the inner surface of the switching ring is fixedly connected with a sliding column, one end of the sliding column is located in the curved groove and slides; The collecting component includes a collecting bucket and a protrusion, a protrusion is fixedly connected to the upper portion of the outer surface of the switching shaft, a collecting bucket is fixedly connected to the bottom surface of the switching shaft, a leakage hole is provided on one side of the collecting bucket, two ends of the lower part of the collecting bucket are respectively rotatably connected to a triangular bucket through a pin shaft, a filter hole is provided on one side of the triangular bucket, an opening and closing hydraulic rod is fixedly connected to the bottom surface of the protrusion, an output shaft end of the opening and closing hydraulic rod is fixedly connected to a U-shaped frame, two ends of the U-shaped frame are respectively rotatably connected to connecting rods through pin shafts, and one end of the connecting rod is rotatably connected to the triangular bucket through a pin shaft.
2. The device for crushing and recovering pouring material of die-cast aluminum parts according to claim 1, characterized in that: The conveying assembly includes a conveying track, the top surface of the mounting plate is fixedly connected to the conveying track, a moving trolley is installed above the conveying track, one side of the moving trolley is fixedly connected to a downward pressure hydraulic rod, the output end of the downward pressure hydraulic rod is fixedly connected to a U-shaped rack, one side of the U-shaped rack is meshingly connected to an opening and closing gear, the middle part of the opening and closing gear is fixedly connected to an opening and closing shaft, and the lower part of the moving trolley is rotatably connected to a closing plate via the opening and closing shaft.
3. The device for crushing and recovering pouring material of die-casting aluminum parts according to claim 2, characterized in that: The crushing mechanism includes a crushing box, which is installed above one end of the conveyor belt, a vibration motor is fixedly connected to the top surface of the crushing box, spring support rods are fixedly connected to both sides of the crushing box, a feed port is provided on one side of the crushing box, a feed hopper is fixedly connected to one side of the crushing box and located on the side of the feed port, a primary crushing assembly is installed above the inner cavity of the crushing box, and a secondary crushing assembly is installed below the inner cavity of the crushing box.
4. The device for crushing and recovering pouring material of die-cast aluminum parts according to claim 3, characterized in that: The primary crushing assembly includes a reinforcing rod, a grille frame and an extruding hydraulic rod. The inner cavity of the crushing box is fixedly connected to the reinforcing rod, and a grille frame is installed in the inner cavity of the crushing box and above the reinforcing rod. The top surface of the inner cavity of the crushing box is fixedly connected to the extruding hydraulic rod, and the output end of the extruding hydraulic rod is fixedly connected to a lower pressure plate, the bottom surface of the lower pressure plate is fixedly connected to a grille block, and the top surface of the lower pressure plate is fixedly connected to a sealing plate.
5. The device for crushing and recovering pouring material of die-cast aluminum parts according to claim 4, characterized in that: The secondary crushing assembly includes a crushing motor, and the lower part of one side of the outer surface of the crushing box is fixedly connected to the crushing motor. The output shaft end of the crushing motor is rotatably connected to the first crushing roller and the second crushing roller through a worm and a worm gear, and the lower part of the inner cavity of the crushing box is rotatably connected to the first crushing roller and the second crushing roller.
