An intelligent flat copper wire rotor winding machine

Abstract

The present invention discloses an intelligent flat copper wire rotor winding machine, which relates to the field of motor manufacturing devices. It includes: a rotor winding part, which includes a winding support part, a winding power part and a rotor clamping part; a copper wire pay-off lead part, which includes a copper wire pay-off part and a copper wire lead part, the copper wire pay-off part provides a flat copper wire on the ground, the copper wire lead part automatically leads the flat copper wire to a predetermined position on the rotor on the winding support part, and the winding power part to be rotated automatically winds the flat copper wire on the rotor; a rotor automatic transfer part, which includes a rotor up and down transfer part and a rotor conveying part, and the rotor up and down transfer part transfers the rotor on the ground that has completed the winding of the flat copper wire from the rotor clamping part, and transfers the rotor to be wound from the rotor conveying part to the rotor clamping part for clamping. The present invention has reasonable structural design, high automation, high production efficiency, and can be applied to the requirements of winding flat copper wire on rotors of different models.

Description

Technical Field

[0001] The present invention relates to the technical field of motor manufacturing devices, and more specifically, to an intelligent flat copper wire rotor winding machine. Background Art

[0002] The rotor of a motor generally includes a rotor core and a rotor winding. When producing the rotor winding, many manufacturers use special equipment to wind copper wire around the rotor core to form the rotor winding. The quality of the rotor is closely related to the winding quality of the rotor winding. Most of the rotor windings of medium and large motors on the market are still wound semi-manually, which is inefficient; the other part is wound by winding machines, but the existing winding machines are relatively complex in structure, and most of them can only wind round copper wire for motor rotors of specific volume models. If the motor model needs to be changed, the mold needs to be changed, which is cumbersome to operate, not conducive to continuous production, and has low production efficiency. Summary of the invention

[0003] In order to overcome the above defects, the present invention provides an intelligent flat copper wire rotor winding machine, which specifically adopts the following technical solutions:

[0004] An intelligent flat copper wire rotor winding machine, comprising:

[0005] A rotor winding member, which is arranged on the ground, and comprises a winding support member, a winding power member and a rotor clamping member, wherein the winding support member provides support on the ground, the winding power member drives the connected rotor clamping member to rotate on the winding support member, and the rotor clamping member automatically clamps and releases the rotor on the winding power member;

[0006] A copper wire pay-off lead-in member, which is arranged on the winding support member, and the copper wire pay-off lead-in member includes a copper wire pay-off member and a copper wire lead-in member, the copper wire pay-off member provides a flat copper wire on the ground, and the copper wire lead-in member automatically leads the flat copper wire to a predetermined position on the rotor on the winding support member, and the winding power member to be rotated automatically winds the flat copper wire on the rotor;

[0007] The rotor automatic transfer part is arranged on the ground, and the rotor automatic transfer part includes a rotor up and down transfer part and a rotor conveying part. The rotor up and down transfer part transfers the rotor on which the flat copper wire is wound from the rotor clamping part on the ground, and transfers the rotor to be wound from the rotor conveying part to the rotor clamping part for clamping.

[0008] Preferably, the rotor clamping member includes a rotor axial clamping member and a rotor circumferential rotating member, the rotor axial clamping member clamps the two ends of the rotor axially on the winding power member through the connected rotor circumferential rotating member, and the rotor circumferential rotating member drives the rotor to rotate circumferentially on the rotor axial clamping member.

[0009] Preferably, the rotor axial clamping member includes an axial clamping transmission member and an axial clamping power member, and multiple sets of the axial clamping transmission members are symmetrically distributed on the winding power member. The axial clamping power member simultaneously drives multiple sets of the axial clamping transmission members on the winding power member to move so as to clamp or release the two ends of the rotor.

[0010] Preferably, the rotor circumferentially rotating member comprises a clamping fastener and a circumferentially rotating power member, the clamping fastener clamps the rotor on the axial clamping transmission member, and the circumferentially rotating power member drives the rotor to rotate circumferentially on the axial clamping transmission member through the clamping fastener.

[0011] Preferably, the copper wire pay-off member comprises a pay-off member and a tension straightening member, the pay-off member provides the flat copper wire on the ground, and the tension straightening member straightens the provided flat copper wire on the ground and increases the resistance to conveying to the rotor.

[0012] Preferably, the copper wire lead member includes a lead support frame, a lead pusher and a rotor lead member, the lead support frame provides support on the winding support member, the lead pusher conveys the flat copper wire to the rotor lead member on the lead support frame, and the rotor lead member transfers and locks the flat copper wire at a predetermined position of the rotor's iron core on the lead support frame.

[0013] Preferably, the lead pusher comprises a lead pusher support and a lead pusher force member, the lead pusher support provides lateral sliding support on the lead support frame, and the lead pusher force member transports the flat copper wire to the rotor lead member on the lead pusher support.

[0014] Preferably, the rotor lead member includes a relay lead member, an end lead member and an end locking member, the relay lead member receives the flat copper wire conveyed on the lead support frame, the end lead member receives the end of the flat copper wire on the lead support frame, and the relay lead member and the end lead member cooperate to push the flat copper wire to a predetermined position of the rotor's iron core, and the end locking member locks the end of the flat copper wire on the rotor's iron core on the lead support frame.

[0015] Preferably, the rotor up and down transfer member includes an up and down transfer support member and a rotor swap member, the up and down transfer support member pushes the connected rotor swap member to move up and down on the ground, and the rotor swap member is used to automatically transfer the rotor on which the flat copper wire is wound from the rotor clamp, and automatically transfer the rotor on which the flat copper wire is to be wound to the rotor clamp.

[0016] Preferably, the rotor conveying member is arranged on the ground between a plurality of sets of the rotor upper and lower transfer members, and the rear end of the rotor conveying member passes through the winding support member.

[0017] The present invention has at least the following beneficial effects:

[0018] 1) The intelligent flat copper wire rotor winding machine of the present invention has a reasonable structural design, a high degree of automation, high production efficiency, and can be applied to the requirements of winding flat copper wires for rotors of different models;

[0019] 2) The intelligent flat copper wire rotor winding machine of the present invention is provided with a winding support, a winding power member and a rotor clamping member. The winding power member and the rotor clamping member cooperate with each other on the winding support member, and can automatically clamp rotors of different volumes and models, so as to facilitate winding flat copper wire on the rotor;

[0020] 3) The intelligent flat copper wire rotor winding machine of the present invention is provided with a copper wire pay-off member and a copper wire lead-in member. The copper wire pay-off member and the copper wire lead-in member cooperate to automatically lock the end of the flat copper wire on the iron core of the rotor, and then cooperate with the rotating winding power member to automatically wind the flat copper wire on the iron core of the rotor, which significantly improves the degree of automation and production efficiency, and meets the requirements of winding flat copper wire for rotors of different volumes and models.

[0021] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a front view of the intelligent flat copper wire rotor winding machine of the present invention;

[0023] Figure 2 This is a side front view of the intelligent flat copper wire rotor winding machine of the present invention;

[0024] Figure 3 It is a schematic diagram of the left side three-dimensional structure of the intelligent flat copper wire rotor winding machine of the present invention;

[0025] Figure 4 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 3 A is a partial enlarged schematic diagram;

[0026] Figure 5 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 3 A partial enlarged schematic diagram of B in the middle;

[0027] Figure 6 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 3 A partial enlarged schematic diagram of C in the middle;

[0028] Figure 7 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 3 A partial enlarged schematic diagram of D in the middle;

[0029] Figure 8 It is a schematic diagram of the three-dimensional structure of the right side of the intelligent flat copper wire rotor winding machine of the present invention;

[0030] Fig. 9 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 8 A partial enlarged schematic diagram of middle E;

[0031] Fig.10 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 8 A partial enlarged schematic diagram of middle F;

[0032] Fig.11 This is the intelligent flat copper wire rotor winding machine of the present invention Figure 8 A partial enlarged schematic diagram of G in the figure.

[0033] Wherein: 1-winding support seat, 2-winding transmission plate, 3-axial slide rail, 4-axial slide seat, 5-clamping transmission plate, 6-screw, 7-second motor, 8-clamping and fastening shaft, 9-clamping and fastening plate, 10-third motor, 11-pay-off support frame, 12-pay-off disk, 13-tension straightening frame, 14-tension straightening seat, 15-lateral slide rail, 16-lateral slide groove, 17-straightening bottom plate, 18-guide shaft, 19-straightening top plate, 20-first automatic telescopic rod, 21-reset spring, 22-lead support leg, 23-lead support seat, 24-lead push slide tube, 25-lead push seat, 26-lead push frame, 27 - Push roller, 28- gear, 29- third worm gear, 30- fourth motor, 31- third worm, 32- second rotating shaft, 33- first sliding support tube, 34- second sliding support tube, 35- flat wire relay tube, 36- lead wire end guide tube, 37- automatic scissors, 38- third automatic telescopic rod, 39- flat wire end tube, 40- fourth automatic telescopic rod, 41- locking transmission plate, 42- locking pressing block, 43- upper and lower pushing parts, 44- transfer support seat, 45- swap shaft, 46- swap disk, 47- fifth motor, 48- swap support rod, 49- swap support groove, 50- rotor conveying member, 51- rotor. DETAILED DESCRIPTION

[0034] The technical solution of the present invention will be described in detail below by way of embodiments with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0035] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and next associated objects are in an "or" relationship.

[0036] according to Figure 1-Figure 11 As shown, an intelligent flat copper wire rotor winding machine includes a rotor winding part, a copper wire pay-off lead part and a rotor automatic transfer part. The rotor winding part and the rotor automatic transfer part are respectively arranged on the ground at a predetermined installation location, and the copper wire pay-off lead part is arranged on the rotor winding part. The rotor winding part includes a winding support part, a winding power part and a rotor clamping part. The winding support part is arranged on the ground, the winding power part is arranged on the winding support part, and the rotor clamping part is arranged on the winding power part. The winding support part includes a winding support seat 1, and the winding support seat 1 provides support for the winding power part.

[0037] The winding power part includes a winding transmission shaft, a winding transmission plate 2 and a first motor. One end of the winding transmission shaft rotates horizontally and penetrates into the top side surface of the winding support seat 1. The winding transmission plate 2 is plate-shaped, and the length of the winding transmission plate 2 is greater than the length of the rotor 51 of the flat copper wire to be wound. The center of one side of the winding transmission plate 2 is vertically fixed on the other end of the winding transmission shaft. The first motor is fixedly set in the winding support seat 1, and the first motor is connected to one end of the winding transmission shaft to provide power for the rotation of the winding transmission shaft. Furthermore, a reducer transmission is arranged between the first motor and the winding transmission shaft.

[0038] The rotor clamping member includes a rotor axial clamping member and a rotor circumferential rotating member, wherein the rotor axial clamping member is arranged on the winding power member, and the rotor circumferential rotating member is arranged on the rotor axial clamping member. The rotor axial clamping member includes an axial clamping transmission member and an axial clamping power member, wherein the axial clamping transmission member and the axial clamping power member are both arranged on the winding transmission plate 2. The axial clamping transmission member includes an axial slide rail 3, an axial slide seat 4 and a clamping transmission plate 5, wherein the axial slide rail 3 is in the shape of a dovetail slider, wherein the top surface of the axial slide rail 3 is horizontally fixedly arranged on the winding transmission plate 2, and the longitudinal line of the axial slide rail 3 is parallel to the longitudinal line of the winding transmission plate 2. Further, two axial slide rails 3 are arranged, and the two axial slide rails 3 are distributed in parallel. A slide groove is arranged on one side surface of the axial slide seat 4, and the slide groove is in the shape of a dovetail groove. The axial slide seat 4 is fitted on the axial slide rail 3 through the slide groove. One end of the clamping transmission plate 5 is vertically fixedly arranged on the other side surface of the axial slide seat 4. Two sets of the axial clamping transmission members are provided, and the two sets of the axial clamping transmission members are symmetrically distributed on the axial slide rail 3 to clamp the two ends of the rotating shaft of the rotor 51 .

[0039] The axial clamping power member includes a screw 6, a second motor 7, a first worm and a first worm wheel. One end of the screw 6 passes through the first threaded hole on the axial slide 4 and is arranged on the first rotating seat on the winding transmission plate 2, and the first external thread on one end of the screw 6 cooperates with the first threaded hole; the other end of the screw 6 passes through the second threaded hole on another axial slide 4 and is arranged on the second rotating seat on the winding transmission plate 2, and the second external thread on the other end of the screw 6 cooperates with the second threaded hole. Further, the first external thread and the second external thread rotate in opposite directions. The second motor 7 is fixedly arranged on the winding transmission plate 2, the first worm is arranged on the second motor 7, the first worm wheel is fixedly sleeved on the screw 6, and the first worm wheel is meshed with the first worm. When the second motor 7 drives the screw 6 to rotate through the first worm wheel, it will simultaneously drive the two sets of the axial clamping transmission members to move toward or away from each other to clamp or release the two ends of the rotor 51.

[0040] The rotor circumferential rotating member includes a clamping fastener and a circumferential rotating power member, and the clamping fastener and the circumferential rotating power member are both arranged on the axial clamping transmission member. The clamping fastener includes a clamping fastening shaft 8, a clamping fastening plate 9 and a clamping cone. One end of the clamping fastening shaft 8 rotates horizontally and passes through the other end of the clamping transmission plate 5. One side of the clamping fastening plate 9 is vertically fixed on one end of the clamping fastening shaft 8, and a thrust ball bearing is arranged between one side of the clamping fastening plate 9 and the clamping transmission plate 5. The clamping cone is conical, and the bottom end of the clamping cone is vertically fixed on the other side of the clamping fastening plate 9 to improve the clamping stability of the two ends of the rotating shaft of the rotor 51. The clamping fasteners are arranged in two sets, and the two sets of the clamping fasteners correspond to the two sets of the axial clamping transmission members one by one. And the two sets of the clamping fasteners clamp the two ends of the rotor 51 respectively. The circumferentially rotating power part includes a third motor 10, a second worm and a second worm wheel. The third motor 10 is fixedly arranged on the clamping transmission plate 5, the second worm is arranged on the rotating shaft of the third motor 10, the second worm wheel is fixedly sleeved on the other end of the clamping and fastening shaft 8, and the second worm wheel is meshed with the second worm.

[0041] The copper wire pay-off lead-in member includes a copper wire pay-off member and a copper wire lead-in member, the copper wire pay-off member is arranged on the ground, and the copper wire lead-in member is arranged on the winding support member. The copper wire pay-off member includes a pay-off member and a tension straightening member, and both the pay-off member and the tension straightening member are arranged on the ground. The pay-off member includes a pay-off support frame 11 and a pay-off reel 12, the pay-off support frame 11 is arranged on the ground, the pay-off reel 12 is arranged on the pay-off support frame 11, and the pay-off reel 12 is wound with a flat copper wire. As an option, a pay-off damping mechanism is arranged between the pay-off reel 12 and the pay-off support frame 11, and the pay-off damping mechanism can increase the resistance of the flat copper wire pay-off process and improve the tightness of the rotor 51 when winding the flat copper wire.

[0042] The tension straightening component includes a tension straightening frame 13, a tension straightening seat 14 and a tension straightening power component. The tension straightening frame 13 is set on the ground, the tension straightening seat 14 is set on the top surface of the tension straightening frame 13, and the tension straightening seat 14 moves back and forth laterally along the conveying direction of the flat copper wire on the tension straightening frame 13 through a transverse slide rail 15 and a transverse slide groove 16.

[0043] The tension straightening power part includes a straightening bottom plate 17, a guide shaft 18, a straightening top plate 19, a first automatic telescopic rod 20 and a reset spring 21. The straightening bottom plate 17 is in the shape of a rectangular plate. The straightening bottom plate 17 is rotatably arranged on the top surface of the tension straightening seat 14 through the first rotating shafts on both sides. One end of the guide shaft 18 is vertically fixedly arranged on the top surface of the straightening bottom plate 17. Six guide shafts 18 are evenly distributed in two rows on the top surface of the straightening bottom plate 17. The straightening top plate 19 is provided with guide through holes, and the six guide through holes correspond to the positions of the six guide shafts 18. The straightening top plate 19 is correspondingly mounted on the guide shafts 18 one by one through the guide through holes, so that the straightening top plate 19 can slide back and forth along the axial direction of the guide shaft 18 to press against the flat copper wire on the top surface of the straightening bottom plate 17, straighten the flat copper wire, and increase the sliding resistance of the flat copper wire. The first automatic telescopic rod 20 is fixedly arranged on the bottom surface of the straightening bottom plate 17, and the piston rod of the first automatic telescopic rod 20 successively passes through the first force-applying through hole on the straightening bottom plate 17 and the second force-applying through hole on the straightening top plate 19, the reset spring 21 is sleeved on the piston rod, and one end of the reset spring 21 is connected to the force-applying seat on the top of the piston rod, and the other end of the reset spring 21 is connected to the top surface of the straightening top plate 19. Further, the first automatic telescopic rod 20 is provided with two, and the two first automatic telescopic rods 20 are symmetrically distributed along the diagonal of the straightening bottom plate 17. As an option, the first automatic telescopic rod 20 is a servo electric cylinder. When the first automatic telescopic rod 20 retracts, the reset spring 21 drives the straightening top plate 19 to press against the flat copper wire on the straightening bottom plate 17, and the pressure applied to the flat copper wire is automatically controlled by controlling the retraction amount of the first automatic telescopic rod 20.

[0044] The copper wire lead member includes a lead support frame, a lead pusher and a rotor lead member. The lead support frame is arranged on the winding support member, and the lead pusher and the rotor lead member are both arranged on the lead support frame. The lead support frame includes a lead support leg 22 and a lead support seat 23. The lead support leg 22 is in the shape of a right-angle rod. One right-angle end of the lead support leg 22 is vertically fixed on one side of the winding support seat 1. Two lead support legs 22 are symmetrically distributed on both sides of the winding support seat. The lead support seat 23 is in the shape of a rectangular plate. The two ends of the lead support seat 23 are horizontally fixed on the other end of the lead support leg 22 to provide support for the rotor lead member.

[0045] The lead pusher includes a lead push support and a lead push force member, the lead push support is arranged on the lead support frame, and the lead push force member is arranged on the lead push support. The lead push support includes a lead push slide tube 24, a lead push seat 25 and a lead push frame 26, the lead push slide tube 24 is slidably mounted on a right angle rod of the lead support leg 22, and the first sliding groove on the inner wall of the lead push slide tube 24 cooperates with the first sliding block on the lead support leg 22, and the longitudinal line of the first sliding block is parallel to the axis of the right angle rod of the lead support leg 22. The lead push slide tube 24 is axially slid and circumferentially locked on the lead support leg 22. The lead push seat 25 is horizontally fixed on the lead push slide tube 24. The lead push frame 26 is arranged on the top surface of the lead push seat 25.

[0046] The lead wire pushing force member includes a push roller 27, a gear 28, a third worm wheel 29, a fourth motor 30 and a third worm 31. The push roller 27 is rotatably arranged on the lead wire pushing frame 26 through the second rotating shafts 32 at both ends. Two push rollers 27 are provided, and the two push rollers 27 are symmetrically distributed. Further, the push roller 27 is a rubber roller. The flat copper wire is squeezed and pushed to the rotor lead wire member between the two push rollers 27. The gear 28 is fixedly sleeved on the second rotating shaft 32, and the two gears 28 are fixedly sleeved on the second rotating shaft 32 one by one, and the two gears 28 are meshed. The third worm wheel 29 is fixedly sleeved on the second rotating shaft 32, the fourth motor 30 is fixedly arranged on the lead wire pushing support member, the third worm 31 is arranged on the rotating shaft of the fourth motor 30, and the third worm 31 is meshed with the third worm wheel 29.

[0047] The rotor lead wire member includes a relay lead wire member, an end lead wire member and an end locking member. The relay lead wire member and the end lead wire member are both arranged on the lead wire support frame, and the end locking member is arranged on the axial clamping transmission member. The relay lead wire member includes a first sliding support tube 33, a second sliding support tube 34, a flat wire relay tube 35 and a second automatic telescopic rod. The first sliding support tube 33 is in the shape of a rectangular tube, and one end of the first sliding support tube 33 is horizontally fixedly arranged on the lead wire support seat 23. The second sliding support tube 34 is in the shape of a rectangular tube, and one end of the second sliding support tube 34 is slidably fitted in the other end of the first sliding support tube 33, so that the second sliding support tube 34 slides back and forth axially in the first sliding support tube 33. The flat wire relay tube 35 is in the shape of a rectangular flat tube, and the flat wire relay tube 35 is fixedly arranged on the other end of the second sliding support tube 34. The flat wire relay tube 35 is used for the flat copper wire to pass through and adjust the radial winding position of the flat copper wire on the rotor 51. The second automatic telescopic rod is located in the first sliding support tube 33 and the second sliding support tube 34, and the bottom end of the second automatic telescopic rod is fixedly arranged on the lead support seat 23, while the top end of the second automatic telescopic rod is fixedly connected to the other end surface of the second sliding support tube 34. The second automatic telescopic rod drives the second sliding support tube 34 to reciprocate and extend in the axial direction in the first sliding support tube 33, and the first sliding support tube 33 and the second sliding support tube 34 cooperate with each other to increase the circumferential and radial support stability of the second automatic telescopic rod, thereby improving the stability of the flat wire relay tube 35.

[0048] The end lead-in part includes a lead-in end guide tube 36, an automatic scissors 37, a third automatic telescopic rod 38 and a flat wire end tube 39. The lead-in end guide tube 36 is in a C-shaped tube shape. The lead-in end guide tube 36 is horizontally connected to the lead support seat 23, and the axis of the lead-in end guide tube 36 and the axis of the flat wire relay tube 35 are located on the same horizontal plane, and the axis of the lead-in end guide tube 36 is parallel to the axis of the flat wire relay tube 35. The inlet port of the lead-in end guide tube 36 and the outlet port of the flat wire relay tube 35 can be aligned. The bottom end of the automatic scissors 37 is fixedly arranged on the lead support seat 23, and the scissor mouth of the automatic scissors 37 is located on the outlet port side of the flat wire relay tube 35. The automatic scissors 37 are used to cut and separate the rotor 51 from the flat copper wire after the winding of the flat copper wire is completed. The bottom end of the third automatic telescopic rod 38 is horizontally fixed on the lead support seat 23, the flat wire end tube 39 is fixed on the top of the third automatic telescopic rod 38, and the axis of the flat wire end tube 39 coincides with the axis of the flat wire relay tube 35.

[0049] The end locking member includes a fourth automatic telescopic rod 40, a locking transmission plate 41 and a locking pressing block 42. The bottom end of the fourth automatic telescopic rod 40 is fixedly arranged on the clamping transmission plate 5. The locking transmission plate 41 is in the shape of an arc plate. The inner diameter of the locking transmission plate 41 is larger than the shaft diameter of the rotor 51, and the axis of the locking transmission plate 41 coincides with the axis of the clamping cone. One end of the locking transmission plate 41 is connected to the top of the fourth automatic telescopic rod 40, and the locking pressing block 42 is fixedly arranged on the other end of the locking transmission plate 41, and is used to bend the end of the flat copper wire and press it to lock it on the rotor 51.

[0050] The use process of the rotor lead piece is as follows:

[0051] 1) After one of the rotors is automatically clamped on the rotor winding, the second automatic telescopic rod is automatically shortened according to a predetermined program so that the outlet port of the flat wire relay tube 35 is aligned with the inlet port of the lead wire end guide tube 36;

[0052] 2) Automatically start the fourth motor 30 to push the flat copper wire toward the flat wire relay tube 35, so that the end of the flat copper wire enters the lead end guide tube 36, until the end of the flat copper wire enters the flat wire end tube 39;

[0053] 3) automatically extending the second automatic telescopic rod and the third automatic telescopic rod 38 at the same time, bringing the flat copper wire out from the lateral opening of the lead end guide tube 36, and bringing the flat copper wire into the initial position of the wound flat copper wire in the iron core of the rotor 51;

[0054] 4) Automatically extending the fourth automatic telescopic rod 40 drives the locking pressing block 42 to move close to the rotor 51 to a predetermined distance;

[0055] 5) Automatically start the rotor circumferential rotating member to drive the rotor to rotate circumferentially by a predetermined angle, and the rotating iron core of the rotor 51 drives the flat copper wire to rotate, so that the flat copper wire rotates circumferentially relative to the locking and pressing block 42, and then the locking and pressing block 42 bends the end of the flat copper wire and presses it to lock on the iron core of the rotor 51, so that the iron core of the rotor 51 can be used to wind the flat copper wire;

[0056] 6) After one of the rotors 51 has finished winding the flat copper wire, the automatic scissors 37 are activated to cut the flat copper wire during the process of automatically shortening the second automatic telescopic rod;

[0057] 7) Repeat steps 1) to 5) to automatically wind the rectangular copper wire on another rotor 51 .

[0058] The rotor automatic transfer member includes a rotor up and down transfer member and a rotor conveying member 50, and the rotor up and down transfer member and the rotor conveying member 50 are correspondingly arranged on the ground. The rotor up and down transfer member includes an up and down transfer support member and a rotor swap member, and the up and down transfer support member is arranged on the ground, and the rotor swap member is arranged on the up and down transfer support member. The up and down transfer support member includes an up and down push member 43 and a transfer support seat 44, and the bottom end of the up and down push member 43 is vertically fixed on the ground, and the bottom edge of the transfer support seat 44 is vertically fixed on the top surface of the up and down push member 43. As an option, the up and down push member 43 is a multi-section electric cylinder, a multi-section hydraulic cylinder and a rigid chain device with a lifting function, so as to vertically push the rotor 51 up to a predetermined position, so as to clamp the rotor 51 on the rotor circumferential rotating member.

[0059] The rotor adjustment member includes an adjustment shaft 45, an adjustment disk 46, a fifth motor 47, a fourth worm, a fourth worm wheel and an adjustment support rod 48. One end of the adjustment shaft 45 rotates horizontally and passes through the top surface of the transfer support seat 44. The adjustment disk 46 is vertically fixed on one end of the adjustment shaft 45. The fifth motor 47 is fixed on the transfer support seat 44. The fourth worm is set on the shaft of the fifth motor 47. The fourth worm wheel is fixedly sleeved on the other end of the adjustment shaft 45, and the fourth worm wheel is meshed with the fourth worm. One end of the adjustment support rod 48 rotates horizontally and passes through the edge of the adjustment disk 46, so that one end of the adjustment support rod 48 can rotate circumferentially on the adjustment disk 46. The other end of the swap support rod 48 is U-shaped, and a swap support groove 49 is fixedly provided on the other end of the swap support rod 48. The axis of the swap support groove 49 is parallel to the axis of the other end of the swap support rod 48, and the horizontal height of the axis of the swap support groove 49 is less than the horizontal height of the axis of the other end of the swap support rod 48. The swap support groove 49 is used to support one end of the rotating shaft of the rotor 51. Further, two swap support rods 48 are provided, and the two swap support rods 48 are located on the same radial line on the swap disk 46.

[0060] Furthermore, two sets of the rotor up-down transfer members are provided, and the two sets of the rotor up-down transfer members are symmetrically arranged on the ground at both ends of the rotor conveying member 50. The two sets of the rotor up-down transfer members are respectively used to automatically lift both ends of the rotating shaft of the rotor 51.

[0061] The rotor conveyor 50 is arranged on the ground between the two sets of the rotor upper and lower transfer members, and the rear end of the rotor conveyor 50 passes through the winding support seat 1. As an option, the rotor conveyor 50 is a heavy-duty chain plate conveyor. The front end of the rotor conveyor 50 is used to place the rotor 51 to be wound with the flat copper wire, and the rear end of the rotor conveyor 50 is used to convey the rotor 51 that has been wound with the flat copper wire.

[0062] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. An intelligent flat copper wire rotor winding machine, characterized in that: include: A rotor winding member, which is arranged on the ground, and comprises a winding support member, a winding power member and a rotor clamping member, wherein the winding support member provides support on the ground, the winding power member drives the connected rotor clamping member to rotate on the winding support member, and the rotor clamping member automatically clamps and releases the rotor on the winding power member; A copper wire pay-off lead-in member, which is arranged on the winding support member, and the copper wire pay-off lead-in member comprises a copper wire pay-off member and a copper wire lead-in member, and the copper wire lead-in member automatically leads the flat copper wire to a predetermined position on the rotor on the winding support member, and the winding power member to be rotated automatically winds the flat copper wire on the rotor; A rotor automatic transfer member, which is arranged on the ground, and includes a rotor up-and-down transfer member and a rotor conveying member, wherein the rotor up-and-down transfer member removes the rotor on which the flat copper wire is wound from the rotor clamping member, and transfers the rotor to be wound from the rotor conveying member to the rotor clamping member; The rotor clamping member includes a rotor axial clamping member and a rotor circumferential rotating member. The rotor axial clamping member clamps the two ends of the rotor axially on the winding power member through the connected rotor circumferential rotating member. The rotor circumferential rotating member drives the rotor to rotate circumferentially on the rotor axial clamping member. The rotor axial clamping member includes an axial clamping transmission member and an axial clamping power member. Multiple sets of the axial clamping transmission members are symmetrically distributed on the winding power member. The axial clamping power member simultaneously drives multiple sets of the axial clamping transmission members on the winding power member. The moving part moves to clamp or release the two ends of the rotor; the rotor circumferential rotating part includes a clamping fastener and a circumferential rotating power part, the clamping fastener clamps the rotor on the axial clamping transmission part, and the circumferential rotating power part drives the rotor to rotate circumferentially through the clamping fastener on the axial clamping transmission part; the copper wire pay-off part includes a pay-off part and a tension straightening part, the pay-off part provides the flat copper wire on the ground, and the tension straightening part straightens the flat copper wire and increases the resistance of the flat copper wire to the rotor; The rotor up and down transfer member includes an up and down transfer support member and a rotor swap member, the up and down transfer support member pushes the connected rotor swap member up and down on the ground, the rotor swap member transfers the rotor that has completed the winding of the flat copper wire from the rotor clamping member, and transfers the rotor to be wound with the flat copper wire to the rotor clamping member; the up and down transfer support member includes an up and down push member and a transfer support seat, the bottom ends of the up and down push members are vertically fixed on the ground, and the bottom edges of the transfer support seat are vertically fixed on the top surfaces of the up and down push members; the rotor swap member includes a swap shaft, a swap disk, a fifth motor, a fourth worm, a fourth worm gear and a swap support rod, the swap One end of the rotating shaft rotates horizontally and passes through the top surface of the transfer support seat, the swap disk is vertically fixed on one end of the swap rotating shaft, the fifth motor is fixed on the transfer support seat, the fourth worm is set on the rotating shaft of the fifth motor, the fourth worm wheel is fixedly sleeved on the other end of the swap rotating shaft, and the fourth worm wheel is meshed with the fourth worm; one end of the swap support rod rotates horizontally and passes through the edge of the swap disk, and the other end of the swap support rod is fixedly provided with a swap support groove for supporting one end of the rotating shaft of the rotor; the rotor conveying member is set on the ground between multiple sets of the upper and lower transfer members of the rotor, and the rear end of the rotor conveying member passes through the winding support member.

2. The intelligent flat copper wire rotor winding machine according to claim 1 is characterized in that: The copper wire lead member includes a lead support frame, a lead pusher and a rotor lead member. The lead support frame provides support on the winding support member, the lead pusher conveys the flat copper wire to the rotor lead member on the lead support frame, and the rotor lead member transfers and locks the flat copper wire at a predetermined position of the rotor's iron core on the lead support frame.

3. The intelligent flat copper wire rotor winding machine according to claim 2 is characterized in that: The lead pusher includes a lead push support and a lead push force member. The lead push support provides lateral sliding support on the lead support frame. The lead push force member transports the flat copper wire to the rotor lead member on the lead push support.

4. The intelligent flat copper wire rotor winding machine according to claim 3, characterized in that: The rotor lead member includes a relay lead member, an end lead member and an end locking member. The relay lead member receives the flat copper wire conveyed on the lead support frame, and the end lead member receives the end of the flat copper wire on the lead support frame. The relay lead member and the end lead member cooperate to push the flat copper wire to a predetermined position of the rotor's iron core, and the end locking member locks the end of the flat copper wire on the rotor's iron core on the lead support frame.

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