A filling production line for composite building blocks with fillable materials
By using evenly stirred fillable materials and push box extrusion technology in the composite block filling production line, the filling and cost problems of existing load-bearing blocks are solved, and efficient large-scale production is achieved, meeting the Load bearing, thermal insulation and sound insulation requirements of blocks.
Patent Information
- Application Number
- CN202411356219.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The existing load-bearing blocks have problems such as high hollowing rate, high labor cost and high application difficulty in filling properties and costs. They cannot meet the needs of thermal insulation and load bearing at the same time, and it is difficult to achieve large-scale production.
A filling production line for composite block fillable materials was designed. By mixing evenly fillable materials in the mixing mixer, and using push box and motor strong extrusion materials to fill the spaces in the block, combined with quantitative conveying. The device and grouting main unit ensures sufficient filling and efficient filling of materials.
It improves product quality, avoids hollows and bubbles, reduces production costs, achieves efficient mass production, and meets the requirements of both load-bearing and thermal insulation.
Smart Images
Figure CN118849182B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of composite building blocks, and in particular relates to a filling production line for fillable materials of composite building blocks. Background Art
[0002] With the vigorous development of my country's construction industry, the construction market is becoming increasingly prosperous, new technologies, new materials and new products are constantly emerging, especially lightweight aggregate building blocks are developing more rapidly.
[0003] Due to the continuous development of construction technology, there are more and more large-span, high-rise frame-type structure buildings, and special-function buildings are also increasing. Traditional load-bearing blocks can no longer meet the needs of the modern construction industry, which has brought greater space for the production and development of lightweight blocks.
[0004] In Chinese patent literature, there is a patent document with publication number CN101831981B, entitled A composite lightweight building block and a preparation method thereof. The present invention relates to a composite lightweight building block and a preparation method thereof, with specifications of 60×15×25cm and a building block weight of 18kg, which can improve processing performance, increase the fluidity of slurry, facilitate pouring during molding, have a short production cycle, low production cost, increase activity, improve impermeability and later strength, reduce shrinkage and prevent cracking; it has the characteristics of light weight, high strength, low volume density, low thermal conductivity, thermal insulation, fireproof insulation, freeze-thaw resistance, small drying shrinkage, etc.; the aerated building block of the present invention replaces the traditional load-bearing building block as a building filling wall material, reduces the dead weight of the building structure, reduces the foundation burden, and saves energy and materials.
[0005] However, the products protected in the above patent documents cannot solve the technical problem of both heat insulation and sound insulation and load-bearing. The existing load-bearing products include dry hole filling, dry plug filling and foam filling, but they all have the disadvantages of inadequate filling, high void rate, high labor and material costs, and difficulty in application.
[0006] How to design and provide building blocks that are both load-bearing and heat-insulating and sound-insulating, while also meeting environmental protection requirements and the requirements of mass production, is a technical problem that we urgently need to solve. Summary of the invention
[0007] The purpose of the present invention is to provide a filling production line for composite building blocks with fillable materials to solve the above technical problems.
[0008] According to the above purpose, the technical scheme of the present invention is: a filling production line of a composite building block with fillable materials, the composite building block includes a building block, the building block is square, a through space is provided in the building block, and a sink is provided on the peripheral surface of the two end surfaces of the space, and the fillable material is provided in the space, and the filling production line includes a mixing mixer for mixing the raw materials of the fillable material, characterized in that: the mixing mixer is provided with a mixing trough, and the two sides of the mixing mixer are provided with a climbing groove at one end to drive the fillable material mixed from the mixing trough from the bottom of the mixing trough. A slope lifting line, wherein the lower part of the other end of the climbing lifting line is provided with a buffer hopper for receiving fillable materials, the lower part of the buffer hopper is provided with a feeding box for conveying fillable materials, the tail of the feeding box is provided with a grouting main unit, the feeding box and the grouting main unit are arranged next to the chain conveyor, the side of the chain conveyor is provided with a material tray for stacking building blocks, the side of the material tray is provided with a mechanical arm for grabbing the building blocks from the material tray and placing them on the chain conveyor, the grouting main unit is provided with a push box which can move forward and backward to bring the fillable material close to the end face of the building block stacked on the chain conveyor.
[0009] Furthermore, the pushing box is also provided with a pushing plate which can squeeze the fillable material forward and backward to fill the spaces in the building blocks.
[0010] Furthermore, the mixing and blending machine is provided with a self-starting switch for fully and evenly mixing the raw materials of the fillable material delivered thereto.
[0011] Furthermore, the mixing and blending machine is provided with a self-starting switch for adding a proper amount of water according to the water ratio requirement and then further fully blending the raw materials of the fillable material that have been evenly blended to form the fillable material.
[0012] Furthermore, the mixing and blending machine is provided with an automatic switch for placing the fillable material after adding water and mixing evenly into the mixing and blending tank.
[0013] Furthermore, a quantitative conveying device is provided in the feeding box.
[0014] Furthermore, a filling position is provided on the chain conveyor, the building blocks are confined on the filling position, and the spaces of the building blocks face the grouting main machine.
[0015] Furthermore, a motor for pushing the push box to move forward and backward is provided at the lower part of the push box in the grouting main machine, and an electric cylinder for driving the push plate to move forward and backward is provided in front of the push plate.
[0016] In the filling production line of the composite building block with fillable material, the composite building block is placed at room temperature for 14 days for maintenance before being used as a wall building material after the fillable material is injected into the building block.
[0017] Compared with the prior art, the advantages and beneficial effects of the present invention are:
[0018] 1. The filling production line of the present invention is provided with a push box, a push plate is provided in the push box, a motor is provided under the push box, and an electric cylinder is provided in front of the push plate, which can strongly squeeze the fillable material to fill the space in the block, avoid the generation of cavities and bubbles in the block, and improve the product quality;
[0019] 2. The filling production line of the present invention is provided with a feeding box, and a quantitative conveying device is provided in the feeding box, which is convenient for filling the grouting main machine, giving full play to the operation efficiency of the grouting main machine, with fast filling speed and high efficiency, and can be mass-produced industrially to reduce production costs;
[0020] 3. The mixing and stirring machine of the filling production line of the present invention is provided with a mixing and stirring tank, which can buffer the fillable materials and provide sufficient fillable materials for batch production, thereby improving the supply efficiency and the overall operation efficiency of the filling production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the building block of the product of the present invention.
[0022] Figure 2 This is a front view schematic diagram of the structure of the building block product of the present invention provided with a fillable material.
[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the filling production line of the present invention.
[0024] Figure 4 It is a schematic diagram of the main structure of the filling production line of the present invention.
[0025] Figure 5 It is a schematic diagram of the top structure of the filling production line of the present invention.
[0026] Figure 6 It is a side structural schematic diagram of the filling production line of the present invention.
[0027] Figure 7 It is a three-dimensional structural schematic diagram of the grouting main machine of the present invention.
[0028] In the figure: 1. Blocks; 2. Spaces; 3. Sinks; 4. Fillable materials; 5. Robotic arms; 6. Grouting machines; 7. Chain conveyors; 8. Buffer hoppers; 9. Climbing lift lines; 10. Mixing agitators; 11. Mixing troughs; 12. Material trays; 13. Feeding boxes; 61. Push boxes; 62. Push plates; 63. Motors; 64. Electric cylinders. DETAILED DESCRIPTION
[0029] Combination Figure 1-Figure 7 , is a schematic diagram of the principle structure of an embodiment of a filling production line for a composite building block of the present invention. The filling production line for a composite building block of a fillable material, the composite building block comprises a building block 1, the building block 1 is square, a through space 2 is provided in the building block 1, and sinks 3 are provided on the peripheral surfaces of both end surfaces of the space 2. A fillable material 4 is provided in the space 2. The filling production line comprises a mixing mixer 10 for mixing the raw materials of the fillable material 4. The mixing mixer 10 is provided with a mixing trough 11. Both sides of the mixing mixer 10 are provided with a climbing lifting line 9, one end of which drives the fillable material 4 mixed from the mixing trough 11 from the bottom of the mixing trough 11. The lower part of the other end of the climbing lifting line 9 A buffer hopper 8 for receiving fillable materials 4 is provided, a feeding box 13 for conveying fillable materials 4 is provided at the lower part of the buffer hopper 8, a grouting main unit 6 is provided at the tail end of the feeding box 13, the feeding box 13 and the grouting main unit 6 are arranged next to the chain conveyor 7, a material tray 12 for stacking building blocks 1 is provided on the side of the chain conveyor 7, a mechanical arm 5 for grabbing the building blocks 1 from the material tray 12 and placing them on the chain conveyor 7 is provided on the side of the material tray 12, a push box 61 is provided in the grouting main unit 6 which can move forward and backward to bring the fillable material 4 close to the end face of the building block 1 stacked on the chain conveyor 7, and a push plate 62 is also provided in the push box 61 which can squeeze the fillable material 4 forward and backward to fill the space 2 in the building block 1.
[0030] Preferably, the grouting main machine 6 is arranged in parallel with the chain conveyor 7. The building block 1 is fixed on the chain conveyor 7 during grouting, and its space 2 faces the push box 61 of the grouting main machine 6. A motor 63 is provided at the lower part of the push box 61. The motor 63 pushes the push box 61 to move forward and backward. The push plate 62 is arranged in the push box 61, and an electric cylinder 64 is provided in front of it. The electric cylinder 64 pushes the push plate 62 to move forward and backward. The push box 61 is pushed backward by the motor 63 to rest against the front end face of the space 1 of the building block 1, and then the push plate 62 is driven backward by the electric cylinder 64 to push the fillable material 4 in the push box 61 to flow into the space 2 to fill the internal space of the space 2.
[0031] Preferably, the mixing mixer 10 is provided with a self-starting switch for fully mixing the raw materials of the fillable material 4 transported thereto, the mixing mixer 10 is provided with a self-starting switch for adding an appropriate amount of water according to the water ratio requirements and then further mixing the raw materials of the fillable material 4 after mixing to form the fillable material 4, and the mixing mixer 10 is provided with an automatic switch for placing the fillable material 4 after adding water and mixing it evenly into the mixing and mixing tank 11.
[0032] Preferably, the feeding box 13 is provided with a quantitative conveying device.
[0033] Preferably, a filling position is provided on the chain conveyor 7 , the building blocks 1 are confined on the filling position, and the spaces 2 of the building blocks 1 face the grouting main machine 6 .
[0034] In the filling production line of the composite building block with fillable material, the composite building block is placed at room temperature for 14 days for maintenance before being used as a wall building material after the fillable material 4 is injected into the building block 1.
[0035] When the building blocks 1 of the composite building blocks are filled with the fillable material 4, the material tray 12 stacked with the building blocks 1 is moved to the side of the chain conveyor 7 of the filling production line by a forklift or other equipment, and the building blocks 1 are stacked on the filling position of the chain conveyor 7 by the mechanical arm 5, and the positioning device is started to firmly limit the building blocks 1 to the filling position, and the raw materials of the fillable material 4 are put into the mixing and blending machine 10, and the mixing and blending machine 10 is evenly mixed by starting the self-starting switch, and then a proper amount of water is added by opening the water discharge switch, and the mixing and blending machine 10 is mixed again. When the thermal insulation material reaches a certain softness and has a certain sag, the mixing and blending machine 10 starts the discharge switch, and the fillable material 4 after being mixed with water is put into the mixing and blending tank 11. When the fillable material 4 in the mixing and blending tank 11 reaches a predetermined amount, the switch is started, the mixing and blending tank 11 is opened, and the fillable material 4 moves upward under the action of the climbing lifting line 9. The material 4 is lifted and continuously discharged into the buffer hopper 8. After the lower switch of the buffer hopper 8 is turned on, the fillable material 4 enters the feed box 13, and the feed box 13 is fed into the grouting main machine 6 through the quantitative conveying device arranged at the tail. The push box 61 in the grouting main machine 6 moves backward under the driving action of the motor 63 at the lower part thereof, and is sealed against the end face of the building block 1 stacked on the chain conveyor 7 to prevent the fillable material 4 from overflowing to the surroundings. The push plate in the push box 61 Under the pushing action of the front electric cylinder 64, 62 pushes and squeezes the fillable material 4 inward along the port 2 in the space 2 of the building block 1 into the building block 1. When the fixing device of the building block 1 on the chain conveyor 7 detects that the building block 1 is full of the fillable material 4, the pushing box 61 drives the pushing plate 62 to return. The building block 1 filled with the fillable material 4 is moved away from the chain conveyor 7 under the action of the mechanical arm 5, and is stacked on another material tray 12, and then enters the next cycle according to the above process.
[0036] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0037] Although this article uses more terms such as 1. block; 2. space; 3. trough; 4. fillable material; 5. mechanical arm; 6. grouting host; 7. chain conveyor; 8. buffer hopper; 9. climbing lifting line; 10. mixing mixer; 11. mixing tank; 12. material tray; 13. feeding box; 61. push box; 62. push plate; 63. motor; 64. electric cylinder, it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
[0038] The filling production line of the composite building block fillable material provided by the present invention is introduced above. The introduction uses specific preferred embodiments to illustrate the principles and implementation methods of the present invention. These embodiments are only used to help understand the principles and core ideas of the present invention. It should be pointed out that for ordinary technicians in this field, without departing from the design ideas of the present invention, the implementation schemes in the above embodiments can be further combined or replaced, and the present invention can be improved and modified in a number of ways. These improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A filling production line for composite building blocks with fillable materials, the composite building blocks comprising a building block (1), the building block (1) being square, the building block (1) being provided with a through space (2), the periphery of both end surfaces of the space (2) being provided with a sink (3), the space (2) being provided with a fillable material (4), the filling production line comprising a mixing mixer (10) for mixing raw materials of the fillable material (4), characterized in that: The mixing and stirring machine (10) is provided with a mixing and stirring tank (11), and both sides of the mixing and stirring machine (10) are provided with a climbing and lifting line (9) at one end of which drives the fillable material (4) mixed from the mixing and stirring tank (11) from the bottom of the mixing and stirring tank (11), and a buffer hopper (8) for receiving the fillable material (4) is provided at the lower part of the other end of the climbing and lifting line (9), and a feeding box (13) for conveying the fillable material (4) is provided at the lower part of the buffer hopper (8), and a grouting main machine (13) is provided at the rear end of the feeding box (13). 6), the feed box (13) and the grouting main machine (6) are arranged beside the chain conveyor (7), the side of the chain conveyor (7) is provided with a material tray (12) for stacking the building blocks (1), the side of the material tray (12) is provided with a mechanical arm (5) for grabbing the building blocks (1) from the material tray (12) and placing them on the chain conveyor (7), and the grouting main machine (6) is provided with a push box (61) that can move forward and backward to move the fillable material (4) close to the end surface of the building block (1) stacked on the chain conveyor (7).
2. The filling production line of composite building block fillable material according to claim 1 is characterized by: The pushing box (61) is also provided with a pushing plate (62) which can squeeze the fillable material (4) forward and backward to fill the space (2) in the building block (1).
3. The filling production line of composite building block fillable material according to claim 2 is characterized by: The mixing and stirring machine (10) is provided with a self-starting switch for fully and evenly stirring the raw materials of the fillable material (4) conveyed therein.
4. The filling production line of composite building block fillable material according to claim 3 is characterized by: The mixing and stirring machine (10) is provided with a self-starting switch for adding a proper amount of water according to the water ratio requirement and then further stirring the raw materials of the fillable material (4) which have been stirred evenly to form the fillable material (4).
5. The filling production line of composite building block fillable material according to claim 4 is characterized by: The mixing and stirring machine (10) is provided with an automatic switch for placing the fillable material (4) after being mixed with water and evenly stirred into the mixing and stirring tank (11).
6. The filling production line of composite building block fillable material according to claim 2 is characterized by: The feeding box (13) is provided with a quantitative conveying device.
7. The filling production line of composite building block fillable material according to claim 2 is characterized by: The chain conveyor (7) is provided with a filling position, the building blocks (1) are confined at the filling position, and the spaces (2) of the building blocks (1) face the grouting main machine (6).
8. The filling production line of composite building block fillable material according to claim 2 is characterized by: A motor (63) for pushing the push box (61) to move forward and backward is provided at the lower part of the push box (61) in the grouting main machine (6), and an electric cylinder (64) for driving the push plate (62) to move forward and backward is provided in front of the push plate (62).
9. The filling production line of the composite building block fillable material according to any one of claims 2 to 8, characterized in that: After the fillable material (4) is injected into the composite building block (1), the building block is placed at room temperature for maintenance for 14 days before being used as a wall building material.