A bolt-connected assembled high-strength lightweight frame wall structure system

Abstract

The present invention discloses a bolt-connected assembled high-strength lightweight frame wall structure system, which adopts a prefabricated wall panel structure, including a frame made of reinforced concrete, in which an autoclaved aerated concrete board is embedded; the frame is composed of vertical and horizontal frames, the outer side of the vertical frame has a vertical 45° inclined surface, and the vertical frame is provided with a bolt installation hole connected to and perpendicular to the 45° inclined surface; the upper and / or lower end faces of the vertical frame are provided with an operating groove and embedded with a U-shaped connecting plate, and the operating groove has visible vertical steel bars. The present invention integrates the traditional beams, columns, and wall panels into an integrated prefabricated wall panel with beam and column functions, and the frame is a vertical and horizontal force-bearing part, which is made of reinforced concrete; and an autoclaved aerated concrete board with certain strength and heat insulation capacity is embedded. The vertical 45° inclined surface is combined with bolts to quickly connect two prefabricated wall panels to a right-angle wall or a plane wall, and the upper and lower prefabricated wall panels are connected by a U-shaped connecting plate and bolts.

Description

Technical Field

[0001] The invention relates to the technical field of building engineering, and in particular to a bolt-connected assembled high-strength lightweight frame wall structure system. Background Art

[0002] Prefabricated buildings refer to buildings that transfer a large number of on-site operations in traditional construction methods to factories, where building components are processed and manufactured in factories and transported to construction sites, where they are assembled and installed on site through reliable connection methods. Currently, the commonly used concrete prefabricated building technology systems mainly include the following types:

[0003] One is the prefabricated concrete shear wall (fully assembled) structural system, in which the vertical load-bearing shear wall is prefabricated, and the horizontal structural components are in the form of composite beams and composite floor slabs. The other is a cast-in-place concrete frame or cast-in-place concrete shear wall, combined with an external prefabricated concrete wall panel system; the cast-in-place concrete frame is a vertical load-bearing frame column that is cast in-place, and the horizontal structural components are in the form of composite beams and composite floor slabs. The other is a modular integrated building (MiC building): The characteristic of MiC building is that the entire room or space unit (including interior decoration) is completed in the factory.

[0004] However, despite the many advantages of prefabricated construction methods, such as fast construction speed and labor saving, there are still many challenges and problems in the actual operation process. One of the most significant problems is the wide variety of components; for example, in the above two systems, the main components such as beams, columns, and wall panels are all independently manufactured and then transported to the construction site for assembly. Some components even need to be cast on site. Such a system process leads to a high amount of on-site construction, high quality requirements for industry practitioners, and professional training. In addition, the standardized process is complex and the system inertia is large, making it difficult to achieve the goal of fully realizing prefabricated construction, and the assembly efficiency is low and difficult to meet expectations. The second problem is that for concrete wall panels, their own weight is heavy, which brings great difficulty to the installation process, increases construction costs, and has high energy consumption and carbon emissions. The third problem is that the external prefabricated wall panels have the disadvantages of large installation workload, high requirements for waterproofing of board seams, and weak joints, which makes it difficult to avoid quality problems in the later stage. The fourth problem is that MiC buildings face technical challenges such as difficult module transportation and high hoisting costs. Summary of the invention

[0005] The purpose of the present invention is to provide a prefabricated high-strength lightweight frame wall panel (referred to as prefabricated wall panel for short), wherein the prefabricated wall panel comprises a frame composed of reinforced concrete, wherein an autoclaved aerated concrete slab is embedded in the frame; wherein the frame comprises a vertical frame and a horizontal frame, wherein the outer side of the vertical frame has a vertical 45° inclined surface, wherein the vertical frame is provided with a bolt mounting hole which is connected to and perpendicular to the 45° inclined surface; wherein the end face of the upper / lower end of the vertical frame is provided with an operating groove, wherein the operating groove has visible vertical steel bars.

[0006] Preferably, the prefabricated wall panels are prefabricated exterior wall panels; the outer sides of both ends of the vertical frame have vertical 45° slopes, and the upper and lower end faces of the vertical frame are provided with operating grooves; the inner side of the horizontal frame located at the top of the frame has a floor installation groove.

[0007] Preferably, the prefabricated wall panels are prefabricated interior wall panels; the outer side of one end of one of the vertical frames has a vertical 45° slope, and the other end of the corresponding other vertical frame is flat or has a vertical 45° slope; the upper end surface and / or the lower end surface of the vertical frame are provided with operating grooves; both sides or one side of the horizontal frame located at the top of the frame have floor installation grooves.

[0008] Preferably, the prefabricated wall panel is a prefabricated wall panel with windows; the prefabricated wall panel with windows also includes a secondary frame, the secondary frame is located on the inner side of the frame, the vertical structure of the secondary frame is integrally connected to the horizontal frame, and two upper and lower horizontal structures are provided between the two vertical structures of the secondary frame; the autoclaved aerated concrete board is embedded between the secondary frame and the frame, and the secondary frame is used to install the window frame.

[0009] Preferably, the prefabricated wall panel is a prefabricated wall panel with a door; the prefabricated wall panel with a door also includes a secondary frame, the secondary frame is located on the inner side of the frame, the vertical structure of the secondary frame is integrally connected to the horizontal frame; the autoclaved aerated concrete panel is embedded between the secondary frame and the frame, and the secondary frame is used to install the door frame.

[0010] As another preferred embodiment, if a transverse structure is provided between the two vertical structures of the secondary frame, the transverse structure is located at the top of the secondary frame; the autoclaved aerated concrete board is embedded between the secondary frame and the frame, and the area enclosed by the two vertical structures and the transverse structure of the secondary frame is used to install the door frame.

[0011] Preferably, the prefabricated wall panels are prefabricated parapet panels; the outer sides of both ends of the vertical frame have vertical 45° slopes, and the vertical frame has only a lower end surface provided with an operating groove.

[0012] Another object of the present invention is to provide a prefabricated high-strength lightweight frame composite wall panel, which uses the above-mentioned prefabricated high-strength lightweight frame wall panel; the prefabricated composite wall panel includes an inner page panel and an outer page panel, the outer page panel completely covers the outer surface of the inner page panel, and insulation material is arranged between the inner page panel and the outer page panel; the inner page panel is the prefabricated wall panel; the outer page panel is hung and fixed on the frame of the inner page panel through a connecting component; the connecting component includes a steel bar anchor and a support plate; the outer page panel is composed of a plurality of autoclaved aerated concrete panels arranged vertically; the autoclaved aerated concrete panels of the outer page panel are provided with steel bar anchors above and below and a support plate at the bottom, the connecting piece of the steel bar anchor and the support plate are connected and fixed to the frame of the inner page panel to realize the assembly of the inner page panel and the outer page panel.

[0013] Another object of the present invention is to provide a bolt-connected assembled high-strength lightweight frame wall structure system, using the above-mentioned prefabricated high-strength lightweight frame wall panels, and using the above-mentioned prefabricated high-strength lightweight frame composite wall panels, specifically:

[0014] When two of the prefabricated wall panels are connected at the same level, the 45° inclined surfaces of the vertical frames of the prefabricated wall panels are arranged and connected in a right angle to form a right-angle wall; when two of the prefabricated wall panels are connected at the same level, the 45° inclined surfaces of the vertical frames of the prefabricated wall panels are arranged and connected in a straight line to form a flat wall; bolts are inserted through the bolt mounting holes of adjacent vertical frames to achieve the same-level connection and fixation of two adjacent prefabricated wall panels.

[0015] Preferably, the prefabricated wall panel also includes a U-shaped connecting plate that acts on the operating groove; one side of the operating groove is an installation surface, and the corresponding position on the other side is another installation surface; a plurality of steel bar connection holes and bolt connection holes are provided on the U-shaped connecting plate along the length direction, the steel bar connection holes and the bolt connection holes are arranged at intervals, and the steel bar connection holes are welded and connected to the vertical steel bars visible on the vertical frame; when the prefabricated wall panels of the upper layer are superimposed, the U-shaped connecting plate at the lower end of the vertical frame of the upper layer is aligned with the U-shaped connecting plate at the upper end of the vertical frame of the lower layer, and the upper and lower U-shaped connecting plates are connected by bolts through the installation surface.

[0016] Preferably, the prefabricated wall panel also includes a grouting sleeve embedded in the lower end surface of the vertical frame and connected to the vertical steel bars, the grouting sleeve having a grouting hole at the bottom and a grouting outlet hole at the top; when the upper and lower layers of two prefabricated wall panels are connected, the grouting sleeve on the lower end surface of the upper vertical frame is aligned with and inserted into the visible vertical steel bars on the upper end surface of the lower vertical frame, and the grouting sleeve is grouted to achieve the upper and lower layer connection and fixation of the two prefabricated wall panels.

[0017] Preferably, the prefabricated wall panel also includes visible vertical steel bars in the operating groove, and an extrusion sleeve can be sleeved on the vertical steel bars; when the upper and lower layers of the two prefabricated wall panels are connected, the visible vertical steel bars on the lower end surface of the vertical frame of the upper layer are aligned with the visible vertical steel bars on the upper end surface of the vertical frame of the lower layer, and the extrusion sleeve is inserted into the visible vertical steel bars to implement extrusion connection, thereby realizing the upper and lower layer connection and fixation of the two prefabricated wall panels.

[0018] Preferably, the installation of the sloping roof includes prefabricated sloping roof panels, prefabricated ridge wall panels and prefabricated triangular wall panels; the prefabricated sloping roof panels have a sloping roof frame made of reinforced concrete, in which an autoclaved aerated concrete slab is embedded, and bolt holes are provided on the horizontal frame of the sloping roof frame; the prefabricated ridge wall panels include a ridge frame made of reinforced concrete, in which an autoclaved aerated concrete slab is embedded, and the top of the ridge frame has embedded nuts; the prefabricated triangular wall panels include a triangular frame made of reinforced concrete, in which an autoclaved aerated concrete slab is embedded, and the triangular frame has bolt holes; the prefabricated sloping roof panels, the prefabricated ridge wall panels and the prefabricated triangular wall panels are connected and fixed by bolts.

[0019] Preferably, the installation of the stairs includes prefabricated stair treads and prefabricated stair platforms, the prefabricated stair treads having a stair frame made of reinforced concrete, the tread surface of the prefabricated stair treads being formed by autoclaved aerated concrete panels embedded in the stair frame; the prefabricated stair platform having a prefabricated platform frame made of reinforced concrete, the autoclaved aerated concrete panels embedded in the prefabricated platform frame; the prefabricated platform frame being connected to a prefabricated exterior wall panel, one side of the prefabricated platform frame may have a tenon, and the inner side of the transverse frame of the prefabricated exterior wall panel may be provided with a mortise corresponding to the tenon; the prefabricated platform frame and the prefabricated exterior wall panel are connected by insertion of the tenon and the mortise, and fixed by bolts; the stair frame is connected to the frame of the prefabricated wall panel and the prefabricated platform frame of the prefabricated stair platform by bolts, thereby realizing the installation of the prefabricated stair treads.

[0020] Preferably, the installation of the balcony includes a prefabricated balcony panel and a diagonal brace; the prefabricated balcony panel is connected to the prefabricated exterior wall panel, the prefabricated balcony panel has a tenon on one side, the transverse frame of the prefabricated exterior wall panel is provided with a mortise corresponding to the tenon, and the mortise is arranged on the top transverse frame of the prefabricated exterior wall panel; the prefabricated balcony panel and the prefabricated exterior wall panel are connected by insertion of the tenon and the mortise, and fixed by bolts; the diagonal brace is arranged on the vertical frame of the prefabricated wall panel, for supporting the prefabricated balcony panel, and the diagonal brace is connected and fixed to the prefabricated balcony panel and the prefabricated wall panel by bolts.

[0021] The technical effects of the present invention are mainly reflected in the following aspects:

[0022] The present invention integrates the traditional beams, columns and wall panels into an integrated prefabricated wall panel component, which greatly reduces the types of components to be assembled on site, improves the standardization of prefabricated components, reduces the overall weight, and is quick to install. All prefabricated components are flat components, which are convenient for factory production, reduce production costs, improve production efficiency, and ensure production quality. The prefabricated components have a high degree of standardization and commonality. Flat prefabricated components are easy to transport, improve transportation efficiency, and are easy to pass through rural roads. They are easy to store in factories and construction sites. The requirements for construction site lifting equipment are not high. The entire process is bolted for installation, the connection is reliable, the installation is quick, the labor intensity is low, and the installation technology requirements are not high.

[0023] The present invention combines materials of different strengths into an integrated prefabricated wall panel, giving full play to the advantages of each material while effectively avoiding the disadvantages of each material. Specifically, the frame that needs to withstand vertical and horizontal forces is made of reinforced concrete to ensure the structural strength of the wall; the embedded autoclaved aerated concrete board has good thermal insulation performance, improves the energy-saving performance of the building, and reduces carbon emissions. The prefabricated wall panel of the present invention manufactures the autoclaved aerated concrete board and the concrete frame into an integrated prefabricated component in the factory, avoiding the problem of waterproofing the joints of lightweight wall panels during on-site construction.

[0024] The prefabricated composite wall panel composed of an inner page and an outer page with a thermal insulation material in between in the present invention is suitable for use in cold and extremely cold regions. The inner page is made of a high-strength reinforced concrete frame to ensure the basic structural strength of the wall, and an autoclaved aerated concrete board is embedded in the frame; the outer page is an autoclaved aerated concrete board hung on the frame; the thermal insulation material can be rock wool, polystyrene board, etc. Such a combined design not only takes advantage of the high-strength structural advantage of reinforced concrete, but also utilizes the lightweight and thermal insulation properties of the autoclaved aerated concrete board with a certain strength, and the thermal insulation effect is enhanced by the thermal insulation material. The combination of the three allows the present invention to effectively reduce indoor heat loss, maintain a suitable indoor temperature, and reduce heating energy consumption, thereby creating a more comfortable living environment for the residents.

[0025] The present invention adopts bolt connection technology. No matter whether it is the connection between prefabricated wall panels (prefabricated wall panels on the same layer and prefabricated wall panels on the upper and lower layers) or the connection between prefabricated wall panels and other prefabricated components (such as balconies, stairs, etc.), bolts are used for fixing, thereby ensuring the reliability of the structural connection points, simplifying the installation process, avoiding the complex processes of traditional on-site steel bar binding and on-site formwork pouring and concrete connection, and simplifying the separate construction and installation of beams, columns, and wall panels in existing prefabricated buildings into the overall installation of wall panels, thereby reducing the time of on-site operations and reducing labor intensity.

[0026] The bolt connection technology of the present invention can quickly realize the splicing of the right-angle wall and the plane wall of two prefabricated wall panels through the 45° inclined surface design on the vertical frame of the prefabricated wall panel; and the use of U-shaped connecting plates, grouting sleeves and extrusion sleeves makes the longitudinal connection of the upper and lower prefabricated wall panels more convenient. These designs not only improve construction efficiency, but also reduce quality problems caused by improper on-site operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Structural drawings for prefabricated exterior wall panels;

[0028] Figure 2 It is the structural drawing of the prefabricated composite wall panel;

[0029] Figure 3 This is a schematic diagram of the connection of the upper and lower layers of the wall panels using a U-shaped connecting plate;

[0030] Figure 4 This is a schematic diagram of the connection of the upper and lower layers of the wall panels using grouting sleeves;

[0031] Figure 5 This is a schematic diagram of the use of extruded sleeves to connect the upper and lower layers of wall panels;

[0032] Figure 6 This is a schematic diagram of the coordination of the prefabricated pitch roof panel and the prefabricated ridge wall panel;

[0033] Figure 7 This is a schematic diagram of a prefabricated wall panel with windows;

[0034] Figure 8 This is the structural drawing of the prefabricated wall panel with windows;

[0035] Fig. 9 This is the structural drawing of the prefabricated wall panel with door;

[0036] Fig.10 This is a schematic diagram of the assembly of prefabricated balcony panels;

[0037] Fig.11 It is a schematic diagram of the structure of the first floor of the bolt-connected assembled high-strength lightweight frame wall structure system;

[0038] Fig.12 It is a schematic diagram of the accessible roof structure of the bolt-connected assembled high-strength lightweight frame wall structure system;

[0039] Fig.13 It is a schematic diagram of the pitched roof structure of the bolt-connected assembled high-strength lightweight frame wall structure system;

[0040] In the figure: 1. Prefabricated exterior wall panel, 11. Frame, 12. Autoclaved aerated concrete board, 13. 45° inclined surface, 14. Bolt mounting hole, 15. Operation groove, 16. Vertical reinforcement, 17. Tongue and groove; 2. Prefabricated interior wall panel; 21. U-shaped connecting plate, 22. Bolt connection hole, 23. Extrusion sleeve, 24. Grouting sleeve; 3. Prefabricated window wall panel, 31. Secondary frame, 311. Vertical structure, 312. Horizontal structure; 4. Prefabricated wall panels with doors; 5. Prefabricated parapet panels; 6. Prefabricated composite wall panels, 61. Inner page panels, 62. Outer page panels, 63. Insulation materials, 64. Steel bar anchors, 65. Support plates; 7. Prefabricated pitched roof panels, 71. Pitched roof frames, 72. Bolt holes; 8. Prefabricated ridge wall panels, 81. Ridge frames, 82. Embedded nuts; 9. Prefabricated stair panels; 10. Prefabricated balcony panels, 101. Tenons, 102. Mortise holes, 103. Diagonal braces. DETAILED DESCRIPTION

[0041] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.

[0042] In this embodiment, it should be understood that the orientations or positional relationships indicated by terms such as "middle", "upper", "lower", "top", "right", "left end", "above", "back", and "middle" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0043] In addition, in this specific embodiment, if the connection or fixing method between components is not specifically described, the connection or fixing method can be through bolt fixing or pin fixing, or pin shaft connection and the like commonly used in the prior art, and therefore, it will not be described in detail in this embodiment.

[0044] Embodiment 1

[0045] A prefabricated high-strength lightweight frame wall panel, such as Figure 1The prefabricated wall panel with integrated modularity shown in the figure includes a frame 11 made of reinforced concrete to enhance the strength and durability of the overall structure, thereby alleviating the problem of relatively weak strength of the node connection parts of the lightweight wall panel; the frame 11 is embedded with an autoclaved aerated concrete board 12, and the embedded autoclaved aerated concrete board 12 has good thermal insulation performance, which reduces the weight of the wall panel while maintaining sufficient strength. The frame 11 is composed of two vertical frames and two horizontal frames, and the outer sides of the two vertical frames have a vertical 45° inclined surface 13, and the vertical frames are provided with bolt mounting holes 14 that are connected to and perpendicular to the 45° inclined surface 13; the upper and lower end faces of the vertical frame are provided with operating grooves 15, and the operating grooves 15 have visible vertical steel bars 16. The use of autoclaved aerated concrete panels 12 in the prefabricated wall panels is the best solution of the present invention, but there are also cement concrete strips such as concrete hollow wall panels, ceramsite concrete hollow (solid) wall panels, and foam concrete wall panels that have the same appearance and size as the autoclaved aerated concrete panels 12 and are similar in purpose. From the perspective of materials, the raw materials of the above four types of wall panels all have cement and sand. From the perspective of material classification, they are all lightweight concrete strips.

[0046] See Fig.11 , Fig.12 , Fig.13 The prefabricated exterior wall panel 1 shown in the figure has a vertical 45° slope 13 on the outer sides of both ends of the vertical frame, and an operating groove 15 is provided on the upper and lower end faces of the vertical frame; the inner side of the transverse frame located at the top of the frame 11 has a tongue-and-groove 17 with an inner low and outer high structure, and the tongue-and-groove 17 is used to install the floor slab.

[0047] See Fig.11 The prefabricated interior wall panel 2 shown in the figure has a vertical 45° bevel 13 on the outer side of one end of the vertical frame, and the other end of the vertical frame is flat or has a vertical 45° bevel 13; when assembling, when the two prefabricated interior wall panels 2 are connected in a straight line, at least one end of the vertical frame is provided with a vertical 45° bevel 13; when the prefabricated interior wall panel 2 is connected to the prefabricated exterior wall panel 1, the vertical frame of the prefabricated interior wall panel 2 is flat. The upper end face and / or the lower end face of the vertical frame are provided with an operating groove 15, and the two sides or one side of the horizontal frame located at the top of the frame 11 have a floor installation groove 17.

[0048] See Figure 7 , Figure 8The prefabricated wall panel 3 with windows shown in the figure further includes a secondary frame 31, the secondary frame 31 is located inside the frame 11, the vertical structure 311 of the secondary frame 31 is connected to the horizontal frame, and two upper and lower horizontal structures 312 are arranged between the two vertical structures 311 of the secondary frame 31. In the field of architecture, "vertical structure 311" refers to a structure in a building that is perpendicular to the ground and is used to support built-in components, while "horizontal structure 312" mainly refers to a structure in a building that is horizontal and is used to support built-in components. The autoclaved aerated concrete board 12 is embedded between the secondary frame 31 and the frame 11, and the secondary frame 31 is used to install the window frame. Integrating the window frame with the wall panel simplifies the on-site installation steps and improves the construction efficiency; the space for installing the window frame is reserved by the secondary frame 31 to ensure that the window frame is installed firmly and tightly, and is convenient for subsequent replacement and maintenance.

[0049] See Fig. 9 The prefabricated wall panel 4 with door shown in the figure further includes a secondary frame 31, the secondary frame 31 is located inside the frame 11, and the vertical structure 311 of the secondary frame 31 is connected to the horizontal frame; a horizontal structure 312 is provided between the two vertical structures 311 of the secondary frame 31, and the horizontal structure 312 is located at the upper end of the secondary frame 31; the secondary frame 31 of the prefabricated wall panel 4 with door will only be provided with the horizontal structure 312 at the top when the door frame is small. The autoclaved aerated concrete board 12 is embedded between the secondary frame 31 and the frame 11, and the secondary frame 31 is used to install the door frame.

[0050] See Fig.12 The prefabricated parapet panel 5 shown in the figure has a horizontal autoclaved aerated concrete panel 12 embedded in the frame 11 of the prefabricated parapet panel 5. The outer sides of the two ends of the vertical frame have vertical 45° inclined surfaces 13, and only the lower end surface of the vertical frame is provided with an operation groove 15. Specifically, considering the special position of the parapet, only the operation groove 15 is provided at the lower end to meet the construction requirements, and the upper end is a plane, thereby reducing unnecessary design and manufacturing complexity.

[0051] Embodiment 2

[0052] A prefabricated high-strength lightweight frame composite wall panel; the prefabricated composite wall panel 6 involved in this embodiment is a further development of the prefabricated wall panel in the first embodiment, specifically as follows:

[0053] like Figure 2 The prefabricated composite wall panel 6 shown includes an inner page panel 61 and an outer page panel 62. The outer page panel 62 completely covers the outer surface of the inner page panel 61. A thermal insulation material 63 is arranged between the inner page panel 61 and the outer page panel 62 to improve the thermal insulation performance of the wall.

[0054] The inner page panel 61 is the prefabricated wall panel; the outer page panel 62 is hung and fixed on the frame 11 of the inner page panel 61 through a connecting component; the outer page panel 62 is composed of a plurality of autoclaved aerated concrete panels 12 arranged vertically; the autoclaved aerated concrete panels 12 of the outer page panel 62 are provided with steel anchors 64 above and below and a support plate 65 at the bottom, and the connecting parts of the steel anchors 64 and the support plate 65 are connected and fixed to the frame 11 of the inner page panel 61 to realize the assembly of the inner page panel 61 and the outer page panel 62. Specifically, the prefabricated composite wall panel 6 of the present invention, which is composed of an inner panel 61 and an outer panel 62 with a heat-insulating material 63 in between, is suitable for use in cold and extremely cold regions; wherein the inner panel 61 is made of a frame 11 made of high-strength reinforced concrete to ensure the basic structural strength of the wall, and the frame 11 is embedded with an autoclaved aerated concrete board 12; the outer panel 62 is an autoclaved aerated concrete board 12 hung on the frame 11; the heat-insulating material 63 can be rock wool, polystyrene board, etc. The steel bar anchor 64 used to connect the inner panel 61 and the outer panel 62 can be replaced by a steel pipe anchor and a pre-buried anchor that are similar in installation method and have the same function.

[0055] Embodiment 3

[0056] A bolt-connected assembled high-strength lightweight frame wall structure system. The frame wall structure system involved in this embodiment uses the prefabricated high-strength lightweight frame wall panels mentioned in the first embodiment and the prefabricated high-strength lightweight frame composite wall panels mentioned in the second embodiment;

[0057] See Fig.11 The connection of the prefabricated wall panels on the same floor shown in the figure: when two of the prefabricated wall panels are connected on the same floor, the 45° inclined surface 13 of the vertical frame of the prefabricated wall panels are arranged at right angles to form a right-angle wall; when two of the prefabricated wall panels are connected on the same floor, the 45° inclined surface 13 of the vertical frame of the prefabricated wall panels are arranged in a straight line to form a plane wall; bolts are inserted through the bolt mounting holes 14 of the adjacent vertical frames to achieve the same-floor connection and fixation of the two prefabricated wall panels, and the bolts should be installed perpendicularly to the 45° inclined surface 13 of the vertical frame or the side plane of the vertical frame. Specifically, when two of the prefabricated wall panels are connected on the same floor, the two vertical frames form a right-angle column or a plane column to form the main body of the frame structure building.

[0058] See Figure 3The connection of the upper and lower prefabricated wall panels shown can be connected by a U-shaped connecting plate 21: the prefabricated wall panel also includes a U-shaped connecting plate 21 that acts on the operating groove 15; one side of the operating groove 15 is a mounting surface, and the corresponding position on the other side is another mounting surface. The U-shaped connecting plate 21 covers the notch of the operating groove 15, so that the inside of the operating groove 15 forms an operating cavity, and the mounting surface is the operating opening of the operating cavity facing the outside. The U-shaped connecting plate 21 is provided with a plurality of steel bar connection holes and bolt connection holes 22 along the length direction, and the steel bar connection holes and the bolt connection holes 22 are arranged at intervals, and the steel bar connection holes are welded and connected to the vertical steel bars 16 of the vertical frame in the factory; when the upper prefabricated wall panels are superimposed, the U-shaped connecting plate 21 at the lower end of the upper vertical frame is aligned with the U-shaped connecting plate 21 at the upper end of the lower vertical frame, and the upper and lower U-shaped connecting plates 21 are connected by bolts. Specifically, when the prefabricated wall panels of the upper layer are stacked, the upper and lower vertical frames form a continuation of the force of the column through the U-shaped connecting plate 21, bolts and concrete contact surface.

[0059] See Figure 4 The connection of the upper and lower prefabricated wall panels shown can also be connected by a grouting sleeve 24: when the upper and lower layers of the prefabricated wall panels are connected, the grouting sleeve 24 is used for connection, and the grouting sleeve 24 is pre-buried in the lower end surface of the vertical frame and connected to the vertical steel bar 16; the grouting sleeve 24 has a grouting hole below and a grouting hole above; the grouting sleeve 24 on the lower end surface of the upper vertical frame is aligned with the visible vertical steel bar 16 on the upper end surface of the lower vertical frame and inserted, and each grouting sleeve 24 is grouted. Specifically, the grouting machine injects grout from the grouting hole, and the grouting is completed when the grouting hole of the grouting sleeve 24 overflows and the contact surface of the upper and lower vertical frames also overflows.

[0060] See Figure 5 The connection between the upper and lower layers of prefabricated wall panels shown can also be connected by an extrusion sleeve 23: the prefabricated wall panels also include vertical steel bars 16 visible in the operating groove 15, and the upper and lower steel bars can be inserted into the extrusion sleeve 23; when the upper and lower layers of the two prefabricated wall panels are connected, the vertical steel bars 16 of the upper and lower vertical frames are aligned, inserted into the extrusion sleeve 23 and extruded and connected with tools to achieve the upper and lower layer connection and fixation of the two prefabricated wall panels. Specifically, the design of the extrusion sleeve 23 enables the vertical steel bars 16 of the upper and lower prefabricated wall panels to be firmly connected through the extrusion sleeve 23, thereby ensuring the strength of the connection part and achieving the integrity of the wall. Through the connection between the extrusion sleeve 23 and the vertical steel bars 16, the connection of the upper and lower prefabricated wall panels can be quickly achieved.

[0061] Regarding the connection of the upper and lower prefabricated wall panels, the U-shaped connecting plate 21 connection, the grouting sleeve 24 connection and the extrusion sleeve 23 connection mentioned above are all used to connect the upper and lower prefabricated wall panels by the vertical frame; if necessary, bolt connection holes 22 can be set in the transverse frame of the prefabricated wall panel, and the connection of the upper and lower wall panels can be strengthened by tightening the bolts. The specific setting is as follows: a connection groove is opened on the side of the transverse frame, and a bolt connection hole 22 connected to the outer side of the frame 11 is provided on the connection groove.

[0062] See Figure 6 The installation of the slope roof shown in the figure includes: prefabricated slope roof panel 7, prefabricated ridge wall panel 8 and prefabricated triangular wall panel; the prefabricated slope roof panel 7 has a slope frame 71 made of reinforced concrete, the slope frame 71 has an autoclaved aerated concrete board 12 embedded in it, and bolt holes 72 are provided on the upper horizontal frame 11 of the slope frame 71; the so-called slope roof is that the prefabricated slope roof panel 7 is arranged in an inclined manner, that is, the frames 11 on both sides of the slope frame 71 are in an inclined state. The prefabricated ridge wall panel 8 includes a ridge frame 81 made of reinforced concrete, the ridge frame 81 has an autoclaved aerated concrete board 12 embedded in it, and the top of the ridge frame 81 has embedded nuts; the prefabricated triangular wall panel includes a triangular frame made of reinforced concrete, the triangular frame has an autoclaved aerated concrete board 12 embedded in it, and the triangular frame has bolt holes 72; the prefabricated slope roof panel 7, the prefabricated ridge wall panel 8 and the prefabricated triangular wall panel are connected and fixed by bolts. Specifically, a pitched roof panel refers to a sloping roof portion, which is usually used for building enclosure and drainage. The pitched roof can be a single slope, double slope or other types of designs, depending on the design style and functional requirements of the building. The ridge in the ridge wall panel refers to the highest point formed by the intersection of two sloped surfaces. When the roof adopts a pitched roof design, a triangular area will be formed at both ends of the gable, and triangular wall panels are required to form a good enclosure. The prefabricated pitched roof panel 7, the prefabricated ridge wall panel 8 and the prefabricated triangular wall panel are connected by bolts, which can not only achieve quick connection, but also ensure the strength and stability of the connection parts. The design of bolt holes 72 facilitates workers to quickly align and fix during installation.

[0063] See Fig.11The installation of the stairs shown in the figure includes a prefabricated stair tread 9, which has a stair frame made of reinforced concrete, and the tread surface of the prefabricated stair tread 9 is formed by embedding an autoclaved aerated concrete board 12 in the stair frame. It also includes a prefabricated stair platform, which has a prefabricated platform frame made of reinforced concrete, and the autoclaved aerated concrete board 12 is embedded in the prefabricated platform frame. The prefabricated platform frame is connected to the prefabricated exterior wall panel 1, and one side of the prefabricated platform frame may have a tenon 101, and the inner side of the transverse frame of the prefabricated exterior wall panel 1 may be provided with a mortise 102 corresponding to the tenon 101; the prefabricated platform frame and the prefabricated exterior wall panel 1 are inserted and connected by the tenon 101 and the mortise 102, and fixed by bolts; the design of the tenon and mortise connection enables the prefabricated stair tread 9 to be firmly connected to the prefabricated exterior wall panel 1, ensuring the strength of the connection part; and the design of the tenon 101 and the mortise 102 facilitates workers to quickly align and fix during the installation process. The staircase frame is connected to the frame 11 of the prefabricated wall panel and the prefabricated platform frame of the prefabricated staircase platform by bolts to achieve the installation of the prefabricated staircase slab 9.

[0064] See Fig.10 The installation of the balcony shown includes: a prefabricated balcony panel 10 and a diagonal brace 103; the prefabricated balcony panel 10 is connected to a prefabricated exterior wall panel 1, one side of the prefabricated balcony panel 10 has a tenon 101, a mortise hole 102 corresponding to the tenon 101 is provided on the transverse frame of the prefabricated exterior wall panel 1, and the mortise hole 102 is arranged on the top transverse frame of the prefabricated exterior wall panel 1; the tenon 101 has an embedded nut 82, and a bolt hole 72 connected to the mortise hole 102 is also provided on the transverse frame of the prefabricated exterior wall panel 1. The prefabricated balcony panel 10 and the prefabricated exterior wall panel 1 are connected by inserting the tenon 101 and the mortise 102, and the embedded nut 82 and the bolt hole 72 on the frame 11 are used to realize bolt connection and fixation; the diagonal brace 103 is arranged on the vertical frame of the prefabricated wall panel, and is used to support the prefabricated balcony panel 10, and the diagonal brace 103 is connected and fixed with the prefabricated balcony panel 10 and the prefabricated wall panel by bolts; the diagonal brace 103 is arranged at the bottom end of the prefabricated balcony panel 10, and the diagonal brace 103 is connected and fixed with the prefabricated balcony panel 10 and the prefabricated exterior wall panel 1 by bolts. Specifically, the design of the mortise and tenon connection enables the prefabricated balcony panel 10 to be firmly connected with the prefabricated exterior wall panel 1, ensuring the strength of the connection part; moreover, the design of the tenon 101 and the mortise 102 facilitates the workers to quickly align and fix during the installation process. The use of the diagonal brace 103 further enhances the structural stability of the balcony panel and improves the overall safety and wind resistance. The prefabricated balcony panel 10 can be quickly connected to the prefabricated exterior wall panel 1 by means of mortise and tenon joints and bolt fixing; the installation process is simple and quick, which reduces complicated on-site welding or pouring procedures and reduces the difficulty of construction.

[0065] The prefabricated wall panels, prefabricated exterior wall panels 1, prefabricated interior wall panels 2, prefabricated wall panels with windows 3, prefabricated wall panels with doors 4, prefabricated parapet panels 5, prefabricated composite wall panels 6, prefabricated sloping roof panels 7, prefabricated ridge wall panels 8, prefabricated stair panels 9, prefabricated stair platforms and prefabricated balcony panels 10 in the present invention are all prefabricated components. The prefabricated components in the present invention are finished components that are directly produced in the factory. Compared with the independent manufacturing of beams, columns and wall panels in the traditional prefabricated building system, the advantages are as follows: the types of components are reduced through standardized design, the degree of commonality is improved, the quality of components is guaranteed, the production cost is reduced, the transportation is convenient, the lifting and installation are convenient, the connection is reliable, there is no wet operation on site, the construction period is short, the ability requirements for installation workers are not high, and the labor intensity is low.

[0066] Embodiment 4

[0067] A construction method for a bolt-connected assembled high-strength lightweight frame wall structure system. The construction method in this embodiment is the construction method of the frame wall structure system in embodiment three, comprising the following steps:

[0068] S1. Foundation construction:

[0069] Excavate foundation pit to ensure that the bearing capacity of the foundation meets the design requirements;

[0070] Cast the ground beam to ensure that the exposed part of the vertical steel bars 16 is vertical and the spacing size is accurate for subsequent construction;

[0071] The ground floor is leveled and hardened to ensure that the levelness meets the specifications.

[0072] S2. Install the exterior wall:

[0073] Lay a layer of high-strength waterproof mortar on the ground beam as a bonding layer;

[0074] First install the right-angle wall panels: first erect a prefabricated exterior wall panel 1, adjust its verticality and horizontality, and temporarily fix it with an inclined support, then install the second prefabricated exterior wall panel 1 at a right angle, adjust its verticality and horizontality, and temporarily fix it with an inclined support, tightly combine the 45° inclined surfaces 13 of the vertical frames of the two prefabricated wall panels, evenly apply waterproof mortar on the combined surface, and tighten with bolts to form a right-angle wall; check the verticality and horizontality of the wall again;

[0075] Install the flat wall panels again: install the third prefabricated exterior wall panel 1 in a straight line with one of the first two wall panels and adjust their verticality and horizontality and temporarily fix them with inclined supports, tightly combine the 45° inclined surfaces 13 of the vertical frames of the two prefabricated wall panels and evenly apply waterproof mortar on the joint surface, and tighten with bolts to form a flat wall; check the verticality and horizontality of the wall again.

[0076] S3. Install the inner wall:

[0077] The installation method is similar to that of the prefabricated exterior wall panel 1. The vertical frame of the prefabricated interior wall panel 2 combined with the prefabricated exterior wall panel 1 should be evenly smeared with mortar in advance and then fastened with bolts.

[0078] S4. Laying floor panels:

[0079] The floor is paved with autoclaved aerated concrete slabs 12, and the connection surfaces between all autoclaved aerated concrete slabs 12 are evenly coated with waterproof mortar, and at least two layers of waterproof material are applied to the floor, and then the floor decoration layer is made. A reinforced concrete thin plate can also be cast on the autoclaved aerated concrete slabs 12 to form a composite slab.

[0080] Floor panels can also be paved with precast concrete composite slabs, cast-in-place concrete slabs, concrete hollow slabs, expanded clay concrete slabs, etc.

[0081] S5. Install stairs:

[0082] After the wall is installed, the stair platform is installed first, and then the prefabricated stair tread 9 is installed, and the stair frame is connected to the prefabricated exterior wall panel 1, the prefabricated interior wall panel 2 and the frame 11 of the prefabricated stair platform by bolts to realize the installation of the prefabricated stair tread 9.

[0083] S6, wall construction from the 2nd to the nth layer: repeat S2 to S5, and construct the 2nd to the nth layer;

[0084] S7. Install the accessible roof:

[0085] Use autoclaved aerated concrete slabs 12 to lay the accessible roof, and evenly apply waterproof mortar on the connecting surfaces between all autoclaved aerated concrete slabs 12;

[0086] The parapet is installed in a similar manner to the installation method of the prefabricated exterior wall panel 1; after the parapet is installed, the roof is waterproofed; a roof slope leveling system is set up, and the roof is finished.

[0087] S8. Installing the slope roof:

[0088] Install the ridge wall panel. First, stand up the prefabricated ridge wall panel 8, adjust its verticality and horizontality, and temporarily fix it with an inclined support. Evenly apply waterproof mortar on the joint surface of the prefabricated ridge wall panel 8 and the wall, and fasten the prefabricated ridge wall panel 8 and the wall with bolts; check the verticality and horizontality of the wall again;

[0089] Install the inclined wall panels and the pitched roof panels, similar to the installation method of the ridge wall panels; after completing the installation of the inclined wall panels and the pitched roof panels, make a waterproof layer for the pitched roof panels;

[0090] Laying facing tiles: first fix the angle steel to the frame 11 of the prefabricated pitch roof panel 7, and then lay the first row of facing tiles from the edge of the eaves, ensuring that there is a proper overlap between each tile.

[0091] S9. Install balcony:

[0092] Insert the tenon 101 of the prefabricated balcony panel 10 into the corresponding reserved mortise hole 102 on the prefabricated exterior wall panel 1 and fix it by bolting;

[0093] Install the left and right diagonal braces 103, which are fixed to the prefabricated exterior wall panel 1 and the diagonal braces 103 at the bottom of the balcony panel by bolt connection;

[0094] Install railings on balcony slabs.

[0095] S10, install doors and windows:

[0096] Install doors and windows according to the location of door frames and window frames.

[0097] S11, project completion

[0098] Finally, a comprehensive inspection is carried out to ensure that all processes meet the design requirements.

[0099] Clean up the construction site and prepare for delivery.

[0100] In addition, as common knowledge in the industry, the diagonal brace 103, the autoclaved aerated concrete slab 12, the connecting piece of the steel anchor 64, the grouting sleeve 24 and the extrusion sleeve 23 mentioned above are common knowledge, so their principles and structures will not be described in detail.

[0101] Of course, the above are only typical examples of the present invention. In addition, the present invention may also have many other specific implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.

Claims

1. A prefabricated high-strength lightweight frame wall panel, characterized in that: A prefabricated wall panel is provided, wherein the prefabricated wall panel is a prefabricated wall panel which is integrated with beams, columns and wall panels; The prefabricated wall panel includes a frame made of reinforced concrete, in which an autoclaved aerated concrete board is embedded; the frame consists of two vertical frames and two horizontal frames, the outer side of the vertical frame has a vertical 45° inclined surface, and the vertical frame is provided with bolt mounting holes that are connected to and perpendicular to the 45° inclined surface, so that the right-angle walls and plane walls of two prefabricated wall panels can be quickly spliced; the upper end face and / or the lower end face of the vertical frame are provided with an operating groove, and the operating groove has visible vertical steel bars.

2. The prefabricated high-strength lightweight frame wall panel according to claim 1, characterized in that: The prefabricated wall panels are prefabricated exterior wall panels; The outer sides of the two vertical frames are provided with a vertical 45° inclined surface, and the upper and lower end surfaces of the vertical frames are provided with operating grooves; The inner side of the transverse frame located at the top end of the frame is provided with a floor installation groove.

3. The prefabricated high-strength lightweight frame wall panel according to claim 1, characterized in that: The prefabricated wall panels are prefabricated interior wall panels; The outer side of one of the vertical frames has a vertical 45° slope, and the outer side of the other corresponding vertical frame is flat or has a vertical 45° slope; the upper end surface and / or the lower end surface of the vertical frame is provided with an operating groove; Both sides or one side of the transverse frame located at the top of the frame are provided with floor installation grooves.

4. The prefabricated high-strength lightweight frame wall panel according to claim 1, characterized in that: The prefabricated wall panels are prefabricated wall panels with windows; The prefabricated wall panel with windows also includes a secondary frame, the secondary frame is located inside the frame, the vertical structure of the secondary frame is connected to the horizontal frame, and two upper and lower horizontal structures are arranged between the two vertical structures of the secondary frame; The autoclaved aerated concrete board is embedded between the secondary frame and the frame, and the secondary frame is used for installing the window frame.

5. The prefabricated high-strength lightweight frame wall panel according to claim 1, characterized in that: The prefabricated wall panels are prefabricated wall panels with doors; The prefabricated wall panel with door further comprises a secondary frame, the secondary frame is located inside the frame, and the vertical structure of the secondary frame is connected to the horizontal frame; The autoclaved aerated concrete board is embedded between the secondary frame and the frame, and the secondary frame is used for installing a door frame.

6. The prefabricated high-strength lightweight frame wall panel according to claim 1, characterized in that: The prefabricated wall panels are prefabricated parapet panels; The outer sides of the two vertical frames are provided with vertical 45° inclined surfaces, and only the lower end surfaces of the vertical frames are provided with operating grooves.

7. The prefabricated high-strength lightweight frame wall panel according to claim 2, characterized in that: It also includes a prefabricated stair slab and a prefabricated stair platform, wherein the prefabricated stair slab has a stair frame made of reinforced concrete, and the tread surface of the prefabricated stair slab is formed by an autoclaved aerated concrete slab embedded in the stair frame; the prefabricated stair platform has a prefabricated platform frame made of reinforced concrete, and the autoclaved aerated concrete slab is embedded in the prefabricated platform frame; The prefabricated platform frame is connected to the prefabricated exterior wall panel. One side of the prefabricated platform frame may have a tenon, and the inner side of the transverse frame of the prefabricated exterior wall panel may be provided with a mortise hole corresponding to the tenon. The prefabricated platform frame and the prefabricated exterior wall panel are connected by inserting the tenon and the mortise hole, and fixed by bolts. The staircase frame is connected to the frame of the prefabricated wall panel and the prefabricated platform frame of the prefabricated staircase platform by bolts to achieve the installation of the prefabricated staircase panel.

8. The prefabricated high-strength lightweight frame wall panel according to claim 2, characterized in that: It also includes precast balcony slabs and diagonal braces; The prefabricated balcony panel is connected to the prefabricated exterior wall panel, one side of the prefabricated balcony panel is provided with a tenon, and a mortise corresponding to the tenon is provided on the transverse frame of the prefabricated exterior wall panel; the prefabricated balcony panel and the prefabricated exterior wall panel are connected by inserting the tenon and the mortise, and fixed by bolts; The diagonal brace is arranged on the vertical frame of the prefabricated wall panel to support the prefabricated balcony panel, and the diagonal brace is connected and fixed to the prefabricated balcony panel and the prefabricated wall panel by bolts.

9. A prefabricated high-strength lightweight frame composite wall panel, using the prefabricated high-strength lightweight frame wall panel according to any one of claims 1, 2, 4, and 5, characterized in that: Features prefabricated composite wall panels; The prefabricated composite wall panel comprises an inner panel and an outer panel, wherein the outer panel completely covers the outer surface of the inner panel, and a heat-insulating material is arranged between the inner panel and the outer panel; the inner panel is the prefabricated wall panel; the outer panel is hung and fixed on the frame of the inner panel through a connecting assembly; the connecting assembly comprises a steel bar anchor and a support plate; The outer page panel is composed of N autoclaved aerated concrete panels arranged vertically; a steel anchor is provided on the upper and / or lower part of the autoclaved aerated concrete panel of the outer page panel, and a support plate is provided at the bottom end of the autoclaved aerated concrete panel of the outer page panel, and the connecting parts of the steel anchor and the support plate are connected and fixed by acting on the frame of the inner page panel to realize the assembly of the inner page panel and the outer page panel.

10. A bolt-connected assembled high-strength lightweight frame wall structure system, using the prefabricated high-strength lightweight frame wall panel according to any one of claims 1 to 8, characterized in that: When two prefabricated wall panels are connected at the same level, the 45° inclined surfaces of the vertical frames of the prefabricated wall panels are used to connect and assemble at right angles to form a right-angle wall; When two prefabricated wall panels are connected at the same level, the 45° inclined surfaces of the vertical frames of the prefabricated wall panels are used to connect and assemble them in a straight line to form a plane wall; Bolts are inserted into the bolt mounting holes of the adjacent vertical frames to achieve the same-layer connection and fixation of two adjacent prefabricated wall panels.

11. The bolt-connected assembled high-strength lightweight frame wall structure system according to claim 10, characterized in that: The prefabricated wall panel also includes a U-shaped connecting plate that acts with the operating groove; One side of the operating groove is a mounting surface, and the corresponding position on the other side of the operating groove is another mounting surface; The U-shaped connecting plate is provided with N steel bar connecting holes and bolt connecting holes along the length direction, the steel bar connecting holes and the bolt connecting holes are arranged at intervals, and the steel bar connecting holes are welded and connected to the visible vertical steel bars of the vertical frame; When the prefabricated wall panels of the upper layer are stacked, the U-shaped connecting plate at the lower end of the upper vertical frame is aligned with the U-shaped connecting plate at the upper end of the lower vertical frame, and the U-shaped connecting plates aligned up and down are fastened and connected by bolts.

12. The bolt-connected assembled high-strength lightweight frame wall structure system according to claim 10, characterized in that: The prefabricated wall panel also includes a grouting sleeve pre-buried in the lower end surface of the vertical frame and connected to the vertical steel bars, the grouting sleeve has a grouting hole at the bottom and a grouting hole at the top; the upper end surface of the vertical frame of the same prefabricated wall panel has a plurality of visible vertical steel bars; When the upper and lower layers of the two prefabricated wall panels are connected, the grouting sleeve on the lower end surface of the upper vertical frame is aligned and inserted with the visible vertical steel bars on the upper end surface of the lower vertical frame, and the grouting sleeve is grouted to achieve the upper and lower layer connection and fixation of the two prefabricated wall panels.

13. The bolt-connected assembled high-strength lightweight frame wall structure system according to claim 10, characterized in that: The prefabricated wall panel also includes vertical steel bars visible in the operating groove, and the extrusion sleeve can be sleeved on the vertical steel bars; When the upper and lower layers of the two prefabricated wall panels are connected, the visible vertical steel bars on the lower end surface of the vertical frame of the upper layer are aligned with the visible vertical steel bars on the upper end surface of the vertical frame of the lower layer, and an extrusion sleeve is inserted into the visible vertical steel bars to implement extrusion connection, thereby achieving the upper and lower layer connection and fixation of the two prefabricated wall panels.

14. The bolt-connected assembled high-strength lightweight frame wall structure system according to any one of claims 10 to 13, characterized in that: It also includes prefabricated pitched roof panels and prefabricated ridge wall panels; The prefabricated pitched roof panel has a pitched roof frame made of reinforced concrete, an autoclaved aerated concrete slab is embedded in the pitched roof frame, and bolt holes are provided on the horizontal frame of the pitched roof frame; The prefabricated ridge wall panel comprises a ridge frame made of reinforced concrete, an autoclaved aerated concrete slab is embedded in the ridge frame, and a pre-embedded nut is provided at the top of the ridge frame; The prefabricated pitched roof panels and prefabricated ridge wall panels are connected and fixed by bolts.

Images