A honey filling machine

Abstract

The invention relates to the technical field of filling machines, and discloses a honey filling machine, comprising an equipment main body, a sampling component, an electronic metering valve, a storage cylinder a, a storage cylinder b, a detector, a second pump and a discharge port. The second pump in the sampling component of the invention extracts a part of the sample to the detector for detection during each filling. If the sample meets the standard, the filling work will continue. Once the sample does not meet the standard, the second pump will transmit a signal to the central control system. The central control system will control the conveying component and the filling component to stop working immediately and remind the staff. After the decomposition component extends the ultrasonic probe into the honey, the decomposition component will decompose the honey crystals and block honey into liquid honey, thereby effectively preventing the pipeline from being blocked. After the filling is completed, it only needs to fill the processing cylinder with water, and then start the motor and the second electric push rod, which will drive the cleaning block to rub the inner wall of the processing back and forth to play a cleaning role.

Description

Technical Field

[0001] The invention relates to the technical field of filling machines, in particular to a honey filling machine. Background Art

[0002] The main function of the honey filling machine is to put the processed honey into bottles for long-term storage and sales. This process not only ensures the hygiene and safety of the honey, but also greatly improves production efficiency. It has a wide range of applications, not only in the food industry, but also in the fields of medicine, daily chemicals, etc., helping companies achieve efficient production.

[0003] Although traditional honey filling machines can improve production efficiency, they need to sample and test the honey before filling it to ensure that the nutrients in the honey meet the standards. However, the nutrients in honey will be affected by external factors. Some nutrients in a batch of honey may be affected, while others are normal. The traditional sampling method is to directly extract samples from a batch of honey for testing. This testing method may result in inaccurate test results. Once honey that does not meet the quality standards is bottled and sold, it will affect the credibility of the product. Summary of the invention

[0004] In order to solve the problems existing in the background technology, the present invention provides a honey filling machine capable of detecting the nutritional components of different parts in a batch of honey.

[0005] In view of the problems in the prior art, the present invention provides a honey filling machine, including an equipment main body, the sampling component is fixedly mounted on the equipment main body, the sampling component includes an electronic metering valve, a connecting pipe, a connecting frame, a second pump, a detector, a storage cylinder a, a storage cylinder b and a discharge port, the electronic metering valve is fixedly mounted on one side of a transition box, the storage cylinder a is fixedly mounted on the equipment main body, the storage cylinder b is fixedly mounted on the equipment main body, and is located on one side of the storage cylinder a, the detector is fixedly mounted on the upper end of the storage cylinder a, and one of the outlets of the detector is connected to the inlet at the upper end of the storage cylinder a, the second pump is fixedly mounted on the upper end of the detector, the discharge port is fixedly mounted on the outer wall of the storage cylinder a, and a group of electronic valves are installed inside the discharge port.

[0006] Specifically, one side of the electronic metering valve is fixedly connected to one end of the connecting pipe, the other end of the electronic metering valve is fixedly connected to one side of the second pump, the outer wall of the connecting pipe is slidably connected to the lower end of the connecting frame, and the upper end of the connecting frame is fixedly connected to the equipment body.

[0007] Specifically, a group of decomposition components are fixedly installed on the main body of the equipment, and the interior of the decomposition components includes a motor, a second electric push rod, a conical box, a third electric push rod, a fixing frame, an ultrasonic probe and a cleaning block. The motor is fixedly installed on the top of the processing cylinder, and the output shaft of the motor is fixedly connected to the upper end of the second electric push rod.

[0008] Specifically, the upper end of the second electric push rod is rotatably connected to the processing cylinder, the output shaft of the second electric push rod is fixedly connected to the upper center position of the conical box, a group of cleaning blocks are fixedly connected to the outer wall of the conical box, the cleaning blocks and the inner wall of the processing cylinder are in contact with each other but not connected, two groups of third electric push rods are fixedly connected to the outer wall of the second electric push rod, the output end of the third electric push rod is fixedly connected to the upper end of the fixing frame, the fixing frame is slidably connected to the outer wall of the second electric push rod, and a group of ultrasonic probes are fixedly installed inside the fixing frame.

[0009] Specifically, a group of conveying components are fixedly installed in the equipment body, and the interior of the conveying component includes a limit plate, a conveyor belt and a connecting plate. The limit plate is installed on the equipment body and is located at the lower end of the filling tube. The connecting plate is fixedly installed on the equipment body and is located on one side of the limit plate. One side of the connecting plate is fixedly connected to the limit plate, and there is a gap between the conveyor belt and the limit plate.

[0010] Specifically, a group of filling components are fixedly installed on the equipment body, and the filling components include a first pump, a pipeline, a transition box, a filling tube, a first electric push rod, a fixed plate, a processing cylinder and a feed port. The processing cylinder is fixedly installed on the upper end of the equipment body, and a group of feed ports are fixedly installed on the outer wall of the processing cylinder.

[0011] Specifically, the lower end of the processing cylinder is fixedly connected to the inlet of the first pump, the first pump and the equipment body are fixedly connected, the lower end of the first pump is fixedly connected to one end of the pipeline, the other end of the pipeline is fixedly connected to one side of the transition box, the lower end of the transition box is fixedly connected to multiple groups of filling tubes, each group of the filling tubes is equipped with a group of electronic valves, one side of the equipment body is fixedly connected to a group of fixing plates, the lower end of the fixing plates is fixedly connected to two groups of first electric push rods, and the output end of the first electric push rod is fixedly connected to the upper end of the transition box.

[0012] Beneficial effects of the present invention:

[0013] 1. The sampling assembly of the present invention can detect the nutritional components of each honey filling, preventing honey that does not meet the standards from entering the market and affecting the industrial reliability of the product.

[0014] 2. The decomposition component of the present invention can break up and decompose the crystals and lumps of honey in the honey, and reintegrate them into the liquid honey, thereby preventing the crystals and lumps of honey from clogging the pipeline.

[0015] 3. In the present invention, a group of cleaning blocks are installed on the side wall of the conical box, which will continuously generate friction with the side wall of the processing cylinder under the drive of the motor and the second electric push rod, so as to clean the honey adhering to the inner wall of the processing cylinder and reduce the cleaning difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a distribution diagram of the overall side parts connection structure of the present invention;

[0019] Figure 3 It is a side sectional view of the overall structure of the present invention;

[0020] Figure 4 It is a side elevation view of the overall structure of the present invention;

[0021] Figure 5 for Figure 2 Enlarged view of point A in the middle;

[0022] Figure 6 for Figure 3 Enlarged view of point B in the middle;

[0023] Figure 7 for Figure 3 Enlarged view of point C in the middle;

[0024] Figure 8 This is a flow chart of the operation of the sampling component in the present invention.

[0025] In the figure: 1. Equipment body; 2. Filling assembly; 21. First pump; 22. Pipeline; 23. Transition box; 24. Filling tube; 25. First electric push rod; 26. Fixed plate; 27. Processing cylinder; 28. Feed port; 3. Decomposition assembly; 31. Motor; 32. Second electric push rod; 33. Conical box; 34. Third electric push rod; 35. Fixed frame; 36. Ultrasonic probe; 37. Cleaning block; 4. Conveying assembly; 42. Limiting plate; 41. Conveyor belt; 43. Connecting plate; 5. Sampling assembly; 51. Electronic metering valve; 52. Connecting pipe; 53. Connecting frame; 54. Second pump; 55. Detector; 56. Storage cylinder a; 57. Storage cylinder b; 58. Discharge port. DETAILED DESCRIPTION

[0026] In order to make the technical methods, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] like Figure 4 , 5 as well as Figure 8 As shown, in response to the problems in the prior art, the present invention provides a honey filling machine, including an equipment body 1, the sampling component 5 is fixedly mounted on the equipment body 1, the sampling component 5 includes an electronic metering valve 51, a connecting pipe 52, a connecting frame 53, a second pump 54, a detector 55, a storage cylinder a56, a storage cylinder b57 and a discharge port 58, the electronic metering valve 51 is fixedly mounted on one side of the transition box 23, the storage cylinder a56 is fixedly mounted on the equipment body 1, the storage cylinder b57 is fixedly mounted on the equipment body 1, and the 87 is located on one side of the storage cylinder a56, the detector 55 is fixedly mounted on the upper end of the storage cylinder a56, and one of the outlets of the detector 55 is connected to the inlet at the upper end of the storage cylinder a56, the second pump 54 is fixedly mounted on the upper end of the detector 55, the discharge port 58 is fixedly mounted on the outer wall of the storage cylinder a56, and a group of electronic valves are installed inside the discharge port 58.

[0028] The operation process of the central control system, sampling components and major components in the present invention is as follows:

[0029] S1: After the honey enters the transition box 23, the electronic metering valve 51 opens, and the second pump 54 pumps part of the honey into the detector 55, and the amount of the pumped honey is controlled by the electronic metering valve 51;

[0030] S2: When the detector 55 detects that the honey meets the standard, it will pour the honey that meets the standard into the storage cylinder a56. There is a liquid level sensor inside the storage cylinder a56. After it detects that the qualified honey fills the storage cylinder a56, it will transmit a signal to the central control system. At this time, the staff can open the discharge port 58 to extract the qualified honey and then pour it into the processing cylinder 27 for further filling;

[0031] S3: When the detector 55 detects that the honey does not meet the standards, it will immediately transmit a signal to the central control system. The central control system will control the filling component 2 and the conveying component 4 to stop running immediately, and remind the staff to deal with it. The honey that does not meet the standards will then be filled into the processing cylinder 27 for storage, which is convenient for the staff to clean up later.

[0032] like Figure 1 , 3 , 6 and Figure 7As shown, a group of decomposition components 3 are fixedly installed on the equipment body 1, and the interior of the decomposition component 3 includes a motor 31, a second electric push rod 32, a conical box 33, a third electric push rod 34, a fixing frame 35, an ultrasonic probe 36 and a cleaning block 37. The motor 31 is fixedly installed on the top of the processing cylinder 27, and the output shaft of the motor 31 is fixedly connected to the upper end of the second electric push rod 32. The upper end of the second electric push rod 32 and the processing cylinder 27 are rotatably connected. The output shaft of the second electric push rod 32 is fixedly connected to the upper center position of the conical box 33. A group of cleaning blocks 37 are fixedly connected to the outer wall of the conical box 33. The cleaning blocks 37 and the inner wall of the processing cylinder 27 are fitted with each other but not connected. Two groups of third electric push rods 34 are fixedly connected to the outer wall of the second electric push rod 32. The output end of the third electric push rod 34 is fixedly connected to the upper end of the fixing frame 35. The fixing frame 35 is slidably connected to the outer wall of the second electric push rod 32. A group of ultrasonic probes 36 are fixedly installed inside the fixing frame 35.

[0033] In the present invention, after the honey enters the conical box 33, the third electric push rod 34 is started, and the third electric push rod 34 will drive the fixing frame 35 to slide on the outer wall of the second electric push rod 32, and the ultrasonic probe 36 will also move downward accordingly. When the front end of the ultrasonic probe 36 enters the honey, the ultrasonic probe 36 starts to start, and the ultrasonic waves it emits will gradually decompose the crystals and block honey in the honey, and then melt into the liquid honey, thereby preventing the crystals and block honey from clogging the pipeline 22. After the decomposition is completed, the motor 31 is started, and the motor 31 will drive the second electric push rod 32 and the conical box 33 to rotate. The honey will fall into the processing cylinder 27 through the holes on the conical box 33. During the rotation process, the speed at which the honey enters the processing cylinder 27 from the conical box 33 can be accelerated, and the fluidity of the honey can be improved under a certain shaking, thereby accelerating the filling speed and effectively improving the production efficiency.

[0034] After the honey filling is completed, warm water is poured into the interior of the processing cylinder 27, and then the motor 31 and the second electric push rod 32 are started. At this time, the speed of the motor 31 is 5 times per second, and the second electric push rod 32 will drive the conical box 33 to move up and down. At this time, the cleaning block installed on the side wall of the conical box 33 will continuously rub against the inner wall of the processing cylinder 27, thereby cleaning the honey adhering to the side wall of the processing cylinder 27.

[0035] like Figure 1 as well as Figure 2As shown, a group of conveying components 4 are fixedly installed in the equipment body 1, and the interior of the conveying component 4 includes a limit plate 42, a conveyor belt 41 and a connecting plate 43. The limit plate 42 is installed on the equipment body 1, and the limit plate 42 is located at the lower end of the filling tube 24. The connecting plate 43 is fixedly installed on the equipment body 1 and is located on one side of the limit plate 42. One side of the connecting plate 43 is fixedly connected to the limit plate 42. There is a gap between the conveyor belt 41 and the limit plate 42. A group of filling components 2 are fixedly installed on the equipment body 1. The filling components 2 include a first pump 21, a pipeline 22, a transition box 23, a filling tube 24, a first electric push rod 25, a fixed plate 26, a processing cylinder 27 and a feed port 28. The processing cylinder 27 is fixedly installed on the upper end of the equipment body 1, and a group of feed ports 28 are fixedly installed on the outer wall of the processing cylinder 27. The lower end of the processing cylinder 27 is fixedly connected to the inlet of the first pump 21, and the first pump 21 is fixedly connected to the equipment body 1. The lower end of the first pump 21 is fixedly connected to one end of the pipeline 22, and the other end of the pipeline 22 is fixedly connected to one side of the transition box 23. The lower end of the transition box 23 is fixedly connected to multiple groups of filling tubes 24, and each group of the filling tubes 24 is installed with a group of electronic valves. One side of the equipment body 1 is fixedly connected to a group of fixing plates 26, and the lower end of the fixing plates 26 is fixedly connected to two groups of first electric push rods 25, and the output end of the first electric push rod 25 is fixedly connected to the upper end of the transition box 23.

[0036] In the present invention, the jars filled with honey are placed on the limit plate 42, and then the limit plate 42 is started. After the limit plate 42 drives the jars to move to the lower end of the filling tube 24, the first pump 21 is started. After the first pump 21 is started, it will pump the honey inside the processing cylinder 27 into the transition box 23 through the pipeline 22. At this time, the electronic valve in the filling tube 24 is started, and the honey inside the transition box 23 will be poured into the prepared jars through the filling tube 24.

[0037] Working principle: First, pour the stored honey into the processing cylinder 27 through the feed port 28. At this time, the honey will gradually enter the conical box 33. At this time, start the third electric push rod 34, which will drive the fixing frame 35 to slide on the outer wall of the second electric push rod 32, and the ultrasonic probe 36 will also move downward. When the front end of the ultrasonic probe 36 enters the honey, the ultrasonic probe 36 starts to start, and the ultrasonic wave it emits will gradually decompose the crystals and block honey in the honey, and then melt into the liquid honey, thereby preventing the crystals and block honey from clogging the pipeline 22. After the decomposition is completed, start the motor 31, and the motor 31 will drive the second electric push rod 32 and the conical box 33 to rotate, and the honey will be discharged. The honey will fall into the processing cylinder 27 through the holes on the conical box 33. During the rotation, the speed at which the honey enters the processing cylinder 27 from the conical box 33 can be accelerated. Under a certain shaking, the fluidity of the honey can also be improved, thereby accelerating the filling speed and effectively improving the production efficiency. After the honey enters the processing cylinder 27, the jars filled with honey are placed on the limiting plate 42, and then the limiting plate 42 is started. After the limiting plate 42 drives the jars to move to the lower end of the filling tube 24, the first pump 21 is started. The first pump 21 will fill the honey inside the processing cylinder 27 into the transition box 23 through the pipe 22, and then enter the prepared jars through multiple groups of filling tubes 24 to complete the filling. During the filling process, the second The pumps 54 are running at the same time, and the electronic metering valve 51 is opened. The second pump 54 will draw a part of the honey in the transition box 23 into the second pump 54 for testing. The electronic metering valve 51 will measure the drawn honey at the same time. When the drawn amount reaches the threshold set in advance, the electronic metering valve 51 is closed, and the second pump 54 will also stop running. After the detector 55 detects that the honey meets the standard, it will pour it into the storage cylinder a56. There is a liquid level sensor in the storage cylinder a56. When the storage cylinder a56 is full, it will send a signal to the central control system. After seeing this, the staff can take out the honey in the storage cylinder a56 and continue to use it for filling. However, after the detector 55 detects that the honey does not meet the standard, it will pour the honey that does not meet the standard into the storage cylinder a56. The honey is poured into the storage cylinder b57. At this time, the detector 55 transmits a signal to the central control system, which will immediately stop the operation of the conveying component 4 and the filling component 2, and notify the staff to deal with it, so as to avoid the honey that does not meet the standards from entering the market and affecting the credibility of the product. After the honey filling is completed, warm water is poured into the processing cylinder 27, and then the motor 31 and the second electric push rod 32 are started. At this time, the speed of the motor 31 is 5 times per second, and the second electric push rod 32 will drive the conical box 33 to move up and down. At this time, the cleaning block installed on the side wall of the conical box 33 will continuously rub against the inner wall of the processing cylinder 27, thereby cleaning the honey adhering to the side wall of the processing cylinder 27.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention.

Claims

1. A honey filling machine, characterized in that: The device comprises a main body (1); A sampling assembly (5), the sampling assembly (5) being fixedly mounted on the device body (1), the sampling assembly (5) comprising an electronic metering valve (51), a connecting pipe (52), a connecting frame (53), a second pump (54), a detector (55), a storage cylinder a (56), a storage cylinder b (57), and a discharge port (58); An electronic metering valve (51), wherein the electronic metering valve (51) is fixedly mounted on one side of the transition box (23); A storage cylinder a (56), wherein the storage cylinder a (56) is fixedly mounted on the device body (1); the storage cylinder a (56) is used for filling honey that meets the standards; A detector (55), the detector (55) being fixedly mounted on the upper end of the storage tube a (56), and one of the outlets of the detector (55) being connected to the inlet at the upper end of the storage tube a (56); A storage barrel b (57), wherein the storage barrel b (57) is fixedly mounted on the device body (1), and the storage barrel b (57) is used to fill honey that does not meet the standards, and the storage barrel b (57) is located on one side of the storage barrel a (56); When the detector (55) detects that the honey does not meet the standard, the detector controls the honey to be poured into the storage cylinder b (57); a second pump (54), the second pump (54) being fixedly mounted on an upper end of the detector (55); A discharge port (58), the discharge port (58) being fixedly mounted on the outer wall of the storage tube a (56), and a group of electronic valves being mounted inside the discharge port (58); One side of the electronic metering valve (51) is fixedly connected to one end of a connecting pipe (52), the other end of the connecting pipe (52) is fixedly connected to one side of a second pump (54), the outer wall of the connecting pipe (52) is slidably connected to the lower end of a connecting frame (53), and the upper end of the connecting frame (53) is fixedly connected to the device body (1); A group of decomposition components (3) is fixedly mounted on the equipment body (1), and the decomposition components (3) include a motor (31), a second electric push rod (32), a conical box (33), a third electric push rod (34), a fixing frame (35), an ultrasonic probe (36) and a cleaning block (37). The motor (31) is fixedly mounted on the top of the processing cylinder (27), and the output shaft of the motor (31) is fixedly connected to the upper end of the second electric push rod (32); A group of filling components (2) is fixedly mounted on the equipment body (1), and the filling components (2) include a first pump (21), a pipeline (22), a transition box (23), a filling pipe (24), a first electric push rod (25), a fixing plate (26), a processing cylinder (27), and a feed port (28). The processing cylinder (27) is fixedly mounted on the upper end of the equipment body (1), and a group of feed ports (28) are fixedly mounted on the outer wall of the processing cylinder (27); The lower end of the processing cylinder (27) is fixedly connected to the inlet of the first pump (21), the first pump (21) and the equipment body (1) are fixedly connected, the lower end of the first pump (21) is fixedly connected to one end of a pipeline (22), the other end of the pipeline (22) is fixedly connected to one side of a transition box (23), the lower end of the transition box (23) is fixedly connected to a plurality of groups of filling tubes (24), and a group of electronic valves is installed inside each group of the filling tubes (24).

2. A honey filling machine according to claim 1, characterized in that: The upper end of the second electric push rod (32) is rotatably connected to the processing cylinder (27), and the output shaft of the second electric push rod (32) is fixedly connected to the upper center position of the conical box (33). A group of cleaning blocks (37) are fixedly connected to the outer wall of the conical box (33), and the cleaning blocks (37) and the inner wall of the processing cylinder (27) are in contact with each other but are not connected.

3. A honey filling machine according to claim 2, characterized in that: Two groups of third electric push rods (34) are fixedly connected to the outer wall of the second electric push rod (32); the output ends of the third electric push rods (34) are fixedly connected to the upper end of a fixing frame (35); the fixing frame (35) is slidably connected to the outer wall of the second electric push rod (32); and a group of ultrasonic probes (36) are fixedly installed inside the fixing frame (35).

4. A honey filling machine according to claim 1, characterized in that: A group of conveying components (4) are fixedly installed in the equipment body (1), and the interior of the conveying component (4) includes a limit plate (42), a conveyor belt (41) and a connecting plate (43). The limit plate (42) is installed on the equipment body (1), and the limit plate (42) is located at the lower end of the filling tube (24). The connecting plate (43) is fixedly installed on the equipment body (1) and is located on one side of the limit plate (42). One side of the connecting plate (43) is fixedly connected to one side of the limit plate (42), and a gap exists between the conveyor belt (41) and the limit plate (42).

5. A honey filling machine according to claim 4, characterized in that: A set of fixing plates (26) are fixedly connected to one side of the equipment body (1); two sets of first electric push rods (25) are fixedly connected to the lower end of the fixing plate (26); and the output ends of the first electric push rods (25) are fixedly connected to the upper end of the transition box (23).

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