An electric power equipment assembly line

Abstract

The present invention provides an electric power equipment assembly line, which relates to the technical field of electric power equipment production line, and includes a machine and a rotating device; the rotating device is provided with a plurality of toolings for fixing parts to be installed, the rotating device is used to drive the plurality of toolings to rotate around the same central axis, and the rotating device is provided on the machine; a feeding device, a processing device, an installation device and a discharging device are provided in sequence on the machine and along the moving path of the parts to be installed, the feeding device is used to drive the parts to be installed to move onto the tooling; the processing device is used to open threaded holes on the parts to be processed; the installation device is used to install the parts to be connected in the threaded holes; the discharging device is used to move the assembled parts to be installed and the parts to be connected to the next station. The present invention solves the problems of low efficiency and low pass rate in manual assembly.

Description

Technical Field

[0001] The present invention relates to the technical field of power equipment production lines, and in particular to a power equipment assembly line. Background Art

[0002] The power system is one of the infrastructures of modern society, which includes power stations, transmission lines, substations, distribution networks and end-user electrical equipment. Power equipment is an indispensable part of this system, ensuring the efficient, safe and reliable transmission of electrical energy.

[0003] Most electrical equipment is usually assembled manually, but manual assembly has problems such as large installation errors and low installation efficiency. Summary of the invention

[0004] Based on this, in order to solve the problems of low efficiency and low pass rate in manual assembly, the present invention provides an electric equipment assembly line, and its specific technical solution is as follows:

[0005] An electric power equipment assembly line comprises a machine and a rotating device; the rotating device is provided with a plurality of toolings for fixing parts to be installed, the rotating device is used to drive the plurality of toolings to rotate around the same central axis, and the rotating device is arranged on the machine; a feeding device, a processing device, an installation device and a discharging device are sequentially provided on the machine and along the moving path of the parts to be installed, the feeding device is used to drive the parts to be installed to move onto the tooling; the processing device is used to open threaded holes on the parts to be processed; the installation device is used to install the parts to be connected in the threaded holes; the discharging device is used to move the assembled parts to be installed and the parts to be connected to the next station.

[0006] The above-mentioned power equipment assembly line, by providing a tooling, can fix the parts to be installed, so as to avoid displacement of the parts to be installed during subsequent processing and installation, resulting in a low production qualification rate; by providing a rotating device, it can drive the parts to be installed to move to the processing device and the installation device in sequence for processing, thereby improving the processing and assembly efficiency; by providing a feeding device, it is convenient to move the parts to be installed to the tooling; by providing a discharging device, it is convenient to move the assembled parts to be installed and the parts to be connected out of the tooling. This power equipment assembly line solves the problems of low efficiency and low qualification rate in manual assembly.

[0007] Furthermore, the feeding device includes a guide rail, a guide bar, a placement plate, a pushing block and a first telescopic cylinder; a bracket is provided on the machine platform, the placement plate is provided on the machine platform, the guide rail is vertically provided on the bracket, and a gap is provided between the placement plate and the guide rail for a part to be installed to pass through.

[0008] Furthermore, the guide bar is vertically arranged on the machine platform, and the guide bar cooperates with the guide rail to clamp the to-be-installed parts and is used for allowing the parts to be installed to move from top to bottom along the length direction of the guide rail to the placement plate; the first telescopic cylinder is arranged on the machine platform, and the pushing block is connected to the first telescopic cylinder, and the first telescopic cylinder is used to drive the pushing block to reciprocate.

[0009] Furthermore, the processing device includes a first linear module, a drilling machine, a second telescopic cylinder and a pressure pad; the first linear module is arranged on the machine platform, the drilling machine is arranged on the moving end of the first linear module, and the first linear module is used to drive the drilling machine to reciprocate; the second telescopic cylinder is arranged on the bracket, and the pressure pad is arranged on the second telescopic cylinder, and the second telescopic cylinder is used to drive the pressure pad to move up and down, and the pressure pad cooperates with the tooling to clamp the parts to be installed.

[0010] Furthermore, the installation device includes a vibrating loader, a correction slide rail, a second linear module and a clamping assembly; the second linear module is vertically arranged on the machine platform, and a movable plate is provided on the moving end of the second linear module, and the second linear module is used to drive the movable plate to move up and down; the correction slide rail is used to correct the orientation of the parts to be connected; one end of the correction slide rail is connected to the discharge port of the vibrating loader, and the other end of the correction slide rail is abutted against the movable plate.

[0011] Furthermore, the movable plate is provided with an opening for placing the parts to be connected, and a magnetic block for adsorbing the parts to be connected is provided in the opening.

[0012] Further, the clamping assembly includes a first clamping block, a second clamping block, a moving block, a support frame, a sliding block, a sliding rod and a third telescopic cylinder; the first clamping block and the second clamping block are both arranged on the support frame and are both hinged to the support frame; the moving block is respectively hinged to the first clamping block and the second clamping block; a sliding groove is provided on the support frame, and a sliding part is provided on the moving block, and the sliding part passes through the sliding groove and is slidably connected to the sliding groove; a fourth telescopic cylinder is provided on the support frame, and the fourth telescopic cylinder is connected to the sliding part; when the first clamping block and the second clamping block are clamped closed, a through hole for the connecting part to pass through is formed between the first clamping block and the second clamping block.

[0013] Furthermore, the sliding rod and the third telescopic cylinder are both arranged on the machine platform, the sliding block is arranged on the sliding rod and is slidably connected to the sliding rod, a first rotating driving block is provided in the sliding block, an output end of the first rotating driving block is connected to the support frame, and the first rotating driving block is used to drive the support frame to rotate; the third telescopic cylinder is connected to the sliding block, and the third telescopic cylinder is used to drive the sliding block to move along the length direction of the sliding rod.

[0014] Furthermore, the discharging device includes a conveyor belt, a fifth telescopic cylinder and a lifting block, the conveyor belt is arranged on the bracket, the fifth telescopic cylinder is arranged on the machine platform, the lifting block is arranged on the fifth telescopic cylinder, and the fifth telescopic cylinder is used to drive the lifting block to move up and down.

[0015] Furthermore, the rotating device includes a second rotating drive block and a disc, the second rotating drive block is arranged on the machine platform, the disc is arranged on the output end of the second rotating drive block, and the second rotating drive block is used to drive the disc to rotate; a plurality of the toolings are arranged on the disc; a column is provided on the lifting block, and when the lifting block is lifted and moved, the column passes through the disc and the tooling in turn, driving the to-be-installed part to lift and move and fit with the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0017] Figure 1 is a top view of an electric power equipment assembly line according to an embodiment of the present invention;

[0018] Figure 2 It is one of the structural schematic diagrams of the power equipment assembly line according to one embodiment of the present invention;

[0019] Figure 3 yes Figure 2 A magnified view of part A;

[0020] Figure 4 This is the second structural schematic diagram of the power equipment assembly line according to one embodiment of the present invention;

[0021] Figure 5 yes Figure 4 A magnified view of part B;

[0022] Figure 6 This is the third structural schematic diagram of the power equipment assembly line according to one embodiment of the present invention;

[0023] Figure 7 yes Figure 6 A magnified view of the D portion;

[0024] Figure 8 This is a fourth structural schematic diagram of an electric power equipment assembly line according to an embodiment of the present invention;

[0025] Fig. 9 yes Figure 8 Enlarged view of part C;

[0026] Description of reference numerals:

[0027] 1-machine table; 2-rotating device; 3-tooling; 4-feeding device; 41-guide rail; 42-guide bar; 43-placing plate; 44-pushing block; 45-first telescopic cylinder; 5-processing device; 51-first linear module; 52-drilling machine; 53-second telescopic cylinder; 54-pressing pad; 6-installation device; 61-vibration feeder; 62-correction rail; 63-second linear module; 64-clamping Components; 641-first clamping block; 642-second clamping block; 643-moving block; 644-support frame; 645-sliding block; 646-sliding rod; 647-third telescopic cylinder; 65-moving plate; 7-discharging device; 71-conveyor belt; 72-fifth telescopic cylinder; 73-lifting block; 8-opening; 9-magnetic block; 10-slide groove; 11-fourth telescopic cylinder; 12-sliding part; 13-column. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described herein are only used to explain the present invention and do not limit the protection scope of the present invention.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] The “first” and “second” in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0032] like Figures 1 to 9 As shown, an electric power equipment assembly line in one embodiment of the present invention includes a machine 1 and a rotating device 2; the rotating device 2 is provided with a plurality of tooling 3 for fixing parts to be installed, the rotating device 2 is used to drive the plurality of tooling 3 to rotate around the same central axis, and the rotating device 2 is arranged on the machine 1; a feeding device 4, a processing device, an installation device 6 and a discharging device 7 are sequentially provided on the machine 1 and along the moving path of the parts to be installed, the feeding device 4 is used to drive the parts to be installed to move onto the tooling 3; the processing device is used to open threaded holes on the parts to be processed; the installation device 6 is used to install the parts to be connected in the threaded holes; the discharging device 7 is used to move the assembled parts to be installed and the parts to be connected to the next station.

[0033] The above-mentioned power equipment assembly line, by providing a tool 3, can fix the parts to be installed, so as to avoid displacement of the parts to be installed during subsequent processing and installation, resulting in a low production qualification rate; by providing a rotating device 2, it can drive the parts to be installed to be moved to the processing device and the installation device 6 in sequence for processing, thereby improving the processing and assembly efficiency; by providing a feeding device 4, it is convenient to move the parts to be installed to the tool 3; by providing a discharging device 7, it is convenient to move the assembled parts to be installed and the parts to be connected out of the tool 3. The power equipment assembly line solves the problems of low efficiency and low qualification rate in manual assembly.

[0034] like Figure 2 As shown, in one embodiment, the feeding device 4 includes a guide rail 41, a guide bar 42, a placement plate 43, a pushing block 44 and a first telescopic cylinder 45; a bracket is provided on the machine platform 1, the placement plate 43 is provided on the machine platform 1, the guide rail 41 is vertically provided on the bracket, and a gap is provided between the placement plate 43 and the guide rail 41 for a to-be-installed part to pass through; the guide bar 42 is vertically provided on the machine platform 1, the guide bar 42 cooperates with the guide rail 41 to clamp the to-be-installed part and is used for the to-be-installed part to move from top to bottom along the length direction of the guide rail 41 to the placement plate 43; the first telescopic cylinder 45 is provided on the machine platform 1, the pushing block 44 is connected to the first telescopic cylinder 45, and the first telescopic cylinder 45 is used to drive the pushing block 44 to reciprocate. In this way, by providing the guide rail 41 and the guide bar 42, it is convenient to fit the part to be installed with the guide rail 41 and to drop it from top to bottom onto the placement plate 43 for installation; the first telescopic cylinder 45 pushes the pushing block 44 to push a part to be installed through the gap to the tooling 3; by providing the gap, it is prevented that multiple parts to be installed are stacked together and pushed onto the tooling 3.

[0035] like Figure 2~3 As shown, in one embodiment, the processing device 5 includes a first linear module 51, a drilling machine 52, a second telescopic cylinder 53 and a pressure pad 54; the first linear module 51 is arranged on the machine platform 1, the drilling machine 52 is arranged on the moving end of the first linear module 51, and the first linear module 51 is used to drive the drilling machine 52 to move back and forth; the second telescopic cylinder 53 is arranged on the bracket, and the pressure pad 54 is arranged on the second telescopic cylinder 53, and the second telescopic cylinder 53 is used to drive the pressure pad 54 to move up and down, and the pressure pad 54 cooperates with the tooling 3 to clamp the part to be installed. In this way, by providing the second telescopic cylinder 53, the pressure pad 54 cooperates with the tooling 3 to fix the part to be installed, avoiding the displacement of the part to be installed when the drilling machine 52 drills the part to be installed, thereby affecting the yield rate; by providing the drilling machine 52, it is convenient to open a threaded hole on the part to be installed.

[0036] like Figures 4 and 5 As shown, in one embodiment, the installation device 6 includes a vibrating feeder 61, a correction slide rail 62, a second linear module 63 and a clamping assembly 64; the second linear module 63 is arranged on the machine table 1 in a vertical direction, and a moving plate 65 is arranged on the moving end of the second linear module 63, and the second linear module 63 is used to drive the moving plate 65 to move up and down; the correction slide rail 62 is used to correct the orientation of the part to be connected; one end of the correction slide rail 62 is connected to the discharge port of the vibrating feeder 61, and the other end of the correction slide rail 62 is in contact with the moving plate 65. In this way, by providing the correction slide rail 62, it is convenient to correct the orientation of the part to be connected, so that the edge clamping assembly 64 clamps the part to be connected.

[0037] In one embodiment, the correction slide rail 62 is conventional prior art and thus will not be described in detail.

[0038] like Figures 4 and 5 As shown, in one embodiment, the movable plate 65 is provided with an opening 8 for placing the piece to be connected, and a magnetic block 9 for adsorbing the piece to be connected is provided in the opening 8. In this way, by providing the magnetic block 9, the piece to be connected is adsorbed, and the piece to be connected is moved to the front of the clamping assembly 64, so that it is easy to be clamped by the clamping assembly 64.

[0039] like Figures 8 and 9As shown, in one embodiment, the clamping assembly 64 includes a first clamping block 641, a second clamping block 642, a moving block 643, a support frame 644, a sliding block 645, a sliding rod 646 and a third telescopic cylinder 647; the first clamping block 641 and the second clamping block 642 are both arranged on the support frame 644 and are both hinged to the support frame 644; the moving block 643 is respectively hinged to the first clamping block 641 and the second clamping block 642; The support frame 644 is provided with a slide groove 10, and the moving block 643 is provided with a sliding part 12, and the sliding part 12 passes through the slide groove 10 and is slidably connected with the slide groove 10; the support frame 644 is provided with a fourth telescopic cylinder 11, and the fourth telescopic cylinder 11 is connected with the sliding part 12; when the first clamping block 641 and the second clamping block 642 are clamped and closed, a through hole for the connecting piece to pass through is formed between the first clamping block 641 and the second clamping block 642. In this way, the clamping state of the first clamping block 641 and the second clamping block 642 is controlled by the telescopic movement of the fourth telescopic cylinder 11; the through hole is provided to facilitate the threaded end of the connecting piece to pass through, and facilitate the subsequent insertion of the threaded end into the threaded hole of the mounting piece.

[0040] like Figures 8 and 9 As shown, in one embodiment, the slide bar 646 and the third telescopic cylinder 647 are both arranged on the machine platform 1, the sliding block 645 is arranged on the slide bar 646 and is slidably connected to the slide bar 646. The first rotating driving block is arranged in the slide bar 645, and the output end of the first rotating driving block is connected to the support frame 644, and the first rotating driving block is used to drive the support frame 644 to rotate; the third telescopic cylinder 647 is connected to the slide block 645, and the third telescopic cylinder 647 is used to drive the slide block 645 to move along the length direction of the slide bar 646. In this way, the first clamping block 641 and the second clamping block 642 are driven to rotate by the first rotating driving block, so as to realize the threaded end of the part to be connected is turned into the threaded hole of the part to be installed.

[0041] like Figure 6-7As shown, in one embodiment, the discharging device 7 includes a conveyor belt 71, a fifth telescopic cylinder 72 and a lifting block 73, the conveyor belt 71 is arranged on the bracket, the fifth telescopic cylinder 72 is arranged on the machine platform 1, and the lifting block 73 is arranged on the fifth telescopic cylinder 72, and the fifth telescopic cylinder 72 is used to drive the lifting block 73 to move up and down; the rotating device 2 includes a second rotating drive block and a disc, the second rotating drive block is arranged on the machine platform 1, and the disc is arranged on the output end of the second rotating drive block, and the second rotating drive block is used to drive the disc to rotate; a plurality of the tooling 3 are arranged on the disc; a column 13 is provided on the lifting block 73, and when the lifting block 73 is lifted and moved, the column 13 passes through the disc and the tooling 3 in turn, driving the to-be-installed parts to rise and move and fit with the conveyor belt 71. In this way, the fifth telescopic cylinder 72 drives the lifting block 73 to move upward, so as to push the part to be installed to separate from the tooling 3 and fit it with the conveyor belt; and the part to be installed is moved out of the power equipment assembly line through the conveyor belt.

[0042] Working principle:

[0043] 1. Place a plurality of components to be installed on the guide bar 42 and the guide rail 41 , and then let the components to be installed fall along the guide rail 41 onto the placement plate 43 .

[0044] 2. The first telescopic cylinder 45 is started to push the part to be installed through the gap and move onto the tooling 3.

[0045] 3. The rotating device 2 is started to rotate the part to be installed to the front of the processing device.

[0046] 4. The second telescopic cylinder 53 drives the pressure pad 54 to press the part to be installed.

[0047] 5. The first linear module 51 drives the drilling machine 52 to move and drill threaded holes on the part to be installed.

[0048] 6. The rotating device 2 is started to rotate the part to be installed to the front of the installing device 6.

[0049] 7. The vibrating loader 61 is started to move the parts to be connected onto the correction slide rail 62 , and the parts to be connected move along the correction slide rail 62 until they abut against the moving plate 65 .

[0050] 8. The second linear module 63 drives the moving plate 65 to move upward, the part to be connected moves into the opening 8, and the magnetic block 9 absorbs the part to be connected.

[0051] 9. The second linear module 63 drives the moving plate 65 to move downward, the clamping assembly 64 clamps the part to be connected, the moving block 643 pushes the clamping assembly 64 to move in the direction of the part to be installed, and the first rotating drive block drives the clamping assembly 64 to rotate, and installs the part to be connected on the part to be installed.

[0052] 10. The rotating device 2 is started to rotate the part to be installed to the front of the feeding device 4.

[0053] 11. The fifth telescopic cylinder 72 is started, and the column 13 pushes the part to be installed up and fits with the conveyor belt. The initial speed of the conveyor belt drives the part to be installed to move outside the electric equipment assembly line.

[0054] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0055] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An electric power equipment assembly line, characterized in that: It comprises a machine platform and a rotating device; the rotating device is provided with a plurality of toolings for fixing the parts to be installed, the rotating device is used to drive the plurality of toolings to rotate around the same central axis, and the rotating device is arranged on the machine platform; a feeding device, a processing device, a mounting device and a discharging device are arranged in sequence on the machine platform and along the moving path of the parts to be installed, the feeding device is used to drive the parts to be installed to move onto the toolings; the processing device is used to open threaded holes on the parts to be processed; the mounting device is used to mount the parts to be connected in the threaded holes; the discharging device is used to move the assembled parts to be installed and the parts to be connected to the lower station; The feeding device comprises a guide rail, a guide bar, a placement plate, a push block and a first telescopic cylinder; a bracket is provided on the machine platform, the placement plate is provided on the machine platform, the guide rail is provided on the bracket in a vertical direction, and a gap is provided between the placement plate and the guide rail for a part to be installed to pass through; The guide bar is arranged on the machine platform in a vertical direction, and the guide bar cooperates with the guide rail to clamp the to-be-installed part and is used for the to-be-installed part to move from top to bottom along the length direction of the guide rail to the placement plate; the first telescopic cylinder is arranged on the machine platform, and the push block is connected to the first telescopic cylinder, and the first telescopic cylinder is used to drive the push block to reciprocate; The installation device includes a vibrating feeder, a correction slide rail, a second linear module and a clamping assembly; the second linear module is arranged on the machine platform in a vertical direction, a moving plate is arranged on the moving end of the second linear module, and the second linear module is used to drive the moving plate to move up and down; the correction slide rail is used to correct the orientation of the part to be connected; one end of the correction slide rail is connected to the discharge port of the vibrating feeder, and the other end of the correction slide rail is in contact with the moving plate; The clamping assembly includes a first clamping block, a second clamping block, a moving block, a support frame, a sliding block, a sliding rod and a third telescopic cylinder; the first clamping block and the second clamping block are both arranged on the support frame and are both hinged to the support frame; the moving block is hinged to the first clamping block and the second clamping block respectively; a slide groove is provided on the support frame, and a sliding part is provided on the moving block, and the sliding part passes through the slide groove and is slidably connected with the slide groove; a fourth telescopic cylinder is provided on the support frame, and the fourth telescopic cylinder is connected to the sliding part; when the first clamping block and the second clamping block are clamped closed, a through hole for the connecting member to pass through is formed between the first clamping block and the second clamping block; The sliding rod and the third telescopic cylinder are both arranged on the machine platform, the sliding block is arranged on the sliding rod and is slidably connected to the sliding rod, a first rotating driving block is arranged in the sliding block, an output end of the first rotating driving block is connected to the support frame, and the first rotating driving block is used to drive the support frame to rotate; the third telescopic cylinder is connected to the sliding block, and the third telescopic cylinder is used to drive the sliding block to move along the length direction of the sliding rod.

2. The power equipment assembly line according to claim 1, characterized in that: The processing device includes a first linear module, a drilling machine, a second telescopic cylinder and a pressure pad; the first linear module is arranged on the machine platform, the drilling machine is arranged on the moving end of the first linear module, and the first linear module is used to drive the drilling machine to move back and forth; the second telescopic cylinder is arranged on the bracket, and the pressure pad is arranged on the second telescopic cylinder, and the second telescopic cylinder is used to drive the pressure pad to move up and down, and the pressure pad cooperates with the tooling to clamp the parts to be installed.

3. The power equipment assembly line according to claim 1, characterized in that: The movable plate is provided with an opening for placing the parts to be connected, and a magnetic block for adsorbing the parts to be connected is provided in the opening.

4. The power equipment assembly line according to claim 1, characterized in that: The discharging device includes a conveyor belt, a fifth telescopic cylinder and a lifting block. The conveyor belt is arranged on the bracket, the fifth telescopic cylinder is arranged on the machine platform, the lifting block is arranged on the fifth telescopic cylinder, and the fifth telescopic cylinder is used to drive the lifting block to move up and down.

5. The power equipment assembly line according to claim 4, characterized in that: The rotating device includes a second rotating drive block and a disc, wherein the second rotating drive block is arranged on the machine platform, and the disc is arranged on the output end of the second rotating drive block, and the second rotating drive block is used to drive the disc to rotate; a plurality of the toolings are arranged on the disc; a column is arranged on the lifting block, and when the lifting block is lifted and moved, the column passes through the disc and the tooling in turn, driving the to-be-installed part to lift and move and fit with the conveyor belt.

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