Threshing and screening machine for oat processing

By designing an oat threshing screening machine with longitudinal rotating shaft, gear drive and elastic acceleration mechanism, the problems of low threshing efficiency and slow screening in the prior art are solved, and efficient threshing and grading screening are achieved, avoiding oat leakage and improving Overall work efficiency.

CN119073104APending Publication Date: 2024-12-06QINGHAI UNIVERSITY
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Patent Information

Application Number
CN202411571788.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-06

AI Technical Summary

Technical Problem

The existing oat threshers have small contact area, low threshing efficiency, slow screening process and easy to leak screens, which affects the efficient work of the machine.

Method used

A threshing screening machine for oat processing including a threshing barrel, a longitudinal rotating shaft, a threshing mechanism, a gear drive mechanism, a screening mechanism and an elastic acceleration mechanism is designed. By increasing the contact area and using the meshing transmission of gears and incomplete gears, the Threshing and sieving efficiency, and prevent oat leakage through elastic acceleration mechanism and curved plates.

Benefits of technology

The threshing efficiency is improved, oat accumulation and leakage is avoided, and the grading screening is realized according to the particle size is accelerated, and the overall working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is applicable to the technical field of oat processing, and provides a threshing and screening machine for oat processing, which comprises a threshing barrel, a longitudinal rotating shaft rotatably mounted on the threshing barrel, a threshing mechanism moving along with the longitudinal rotating shaft and threshing in the moving process, and a gear driving mechanism mounted on the end face of the threshing barrel and connected with the threshing mechanism. The screening mechanism is arranged at the bottom end of the threshing barrel and used for receiving and screening the threshed oats, and the elastic acceleration mechanism drives the screening box to reciprocate along the threshing barrel under the condition that the longitudinal rotating shaft rotates; according to the threshing and screening machine, the contact area can be increased in the using process, then the threshing efficiency is improved, oats are prevented from being stacked at one position, meanwhile, classified screening is conducted according to the particle size of the oats, the working process is accelerated in the screening process, the screening effect is improved, and leakage of the oats can be effectively avoided in the screening process.
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Description

Technical Field

[0001] The invention belongs to the technical field of oat processing, and in particular relates to a threshing and screening machine for oat processing. Background Art

[0002] Oats are a worldwide cultivated crop, distributed in 42 countries on five continents. The concentrated production area is the temperate zone of the northern hemisphere. It is mostly cultivated in Northeast my country, North China, Southwest China and other regions. It is one of the main grain crops in my country and a high-quality grain. Oats have a long history of cultivation in my country and are distributed in mountainous areas, plateaus and high and cold areas in the north. Oats themselves have good edible, medicinal and feeding value, and also have beauty effects. The harvesting of oats is a very time-sensitive task. Once mature, it needs to be harvested in time, usually in early September each year. It cannot be delayed, otherwise the grains will fall, resulting in a high yield but a low harvest.

[0003] Oats need to be threshed after harvesting. In the currently used thresher, oats enter the casing along the feed hole, and the rotating sleeve rotates to drive the connecting bracket and the crushing blades to rotate synchronously, and also drives the driving roller and the crushing teeth to rotate to thresh the oats. The threshed oats are discharged and filtered through a screen; however, there are problems of small contact area and low threshing efficiency during threshing. At the same time, it is easy to miss the screen during the screening process, and the screening process is slow, which is not conducive to the efficient operation of the entire machine. Summary of the invention

[0004] The purpose of the embodiment of the present invention is to provide a threshing and screening machine for oat processing, aiming to solve the problems existing in the above-mentioned background technology.

[0005] The embodiment of the present invention is implemented as follows: a threshing and screening machine for oat processing includes a threshing barrel and further includes: A longitudinal rotating shaft, which is rotatably mounted on the threshing barrel and driven by an external motor; A threshing mechanism, wherein the threshing mechanism is fixedly mounted at the end of the longitudinal rotating shaft, and the threshing mechanism moves along with the longitudinal rotating shaft and performs threshing during the movement; A gear drive mechanism, the gear drive mechanism is mounted on the end surface of the threshing barrel, and the gear drive mechanism is connected to the threshing mechanism; A screening mechanism, which is arranged at the bottom end of the threshing barrel and is used to receive the threshed oats and screen them; The elastic acceleration mechanism is installed on the side of the screen box in the threshing barrel and the screening mechanism, and is connected to the longitudinal rotating shaft so as to drive the screen box to reciprocate along the threshing barrel when the longitudinal rotating shaft rotates.

[0006] Preferably, the threshing mechanism comprises a movable frame, a first drive shaft, a second drive shaft, a crushing blade and a crushing roller; The movable frame is fixedly mounted at the end of the longitudinal rotating shaft, and the first drive shaft and the second drive shaft are rotatably mounted on the movable frame; Among them, a crushing blade is fixedly installed on the driving shaft one, and a crushing roller is fixedly installed on the driving shaft two. The crushing blade and the crushing roller make circular motion synchronously with the movable frame.

[0007] Preferably, the threshing mechanism further comprises a spherical protrusion 1 and a spherical protrusion 2; The first spherical protrusion is evenly arranged on the outer side of the crushing roller, and the second spherical protrusion is evenly arranged on the inner side of the threshing barrel. The first spherical protrusion and the second spherical protrusion cooperate to improve the threshing effect.

[0008] Preferably, the gear drive mechanism comprises an inner gear ring, a driving gear, a connecting gear shaft and a driven gear; The inner gear ring is fixedly mounted on the end of the threshing barrel; The end of the driving shaft 2 is fixedly connected with a driving gear, and the end of the driving shaft 1 is fixedly installed with a driven gear; A plurality of connecting gear shafts are arranged between the driving gear and the driven gear. The connecting gear shafts are rotatably mounted on the movable frame, and adjacent driving gears, connecting gear shafts and driven gears are in a meshing state.

[0009] Preferably, the screening mechanism comprises a material drop hole, a screen box, a screen plate, a screen hole, a side door and a handle; The drop hole is arranged at the bottom of the threshing barrel, and a screen box is arranged obliquely at the position of the drop hole on the outside of the threshing barrel, and a plurality of screen plates are arranged on the inside of the screen box. The screen box and the screen plates are provided with evenly distributed screen holes, and the aperture of the screen holes gradually decreases from top to bottom. A side door is hingedly connected to the side of the screen box at a position corresponding to the screen plate, and a handle is fixedly connected to the outer surface of the side door.

[0010] Preferably, the elastic acceleration mechanism comprises a driven shaft, a support, a pulley, a synchronous belt, an incomplete gear and an internal tooth groove; The driven shaft is arranged at the bottom end of the screen box, and is rotatably connected to a support installed on the side of the threshing barrel. A pulley is installed on the longitudinal rotating shaft and the driven shaft at the same horizontal plane, and adjacent pulleys are connected through synchronous belt transmission. An incomplete gear is installed at the end of the driven shaft, and the incomplete gear is meshed with an internal tooth groove arranged at the bottom end of the screen box.

[0011] Preferably, the elastic acceleration mechanism further comprises a guide column, an elastic support member and an arc plate; The guide posts are symmetrically mounted on both sides of the threshing barrel, and the guide posts are slidably connected to the screen box; An elastic support piece is sleeved on the guide column, and one end of the elastic support piece is connected to the screen box; Arc plates are also installed on both sides of the screen box, and the arc plates cooperate with each other in the process of moving with the screen box to cover the drop holes in the screening mechanism.

[0012] A threshing and screening machine for oat processing provided by an embodiment of the present invention can increase the contact area during use, thereby improving the threshing efficiency and preventing oats from piling up in one place. At the same time, the oats can be graded and screened according to their particle size, and the working process can be accelerated during the screening process, thereby improving the screening effect and effectively preventing oats from leaking during screening. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A three-dimensional structural diagram of a threshing and screening machine for oat processing provided by an embodiment of the present invention; Figure 2 for Figure 1 A partial enlarged view of the middle part; Figure 3 A schematic diagram of the three-dimensional structure of a screen box in a threshing and screening machine for oat processing provided by an embodiment of the present invention; Figure 4 for Figure 1 A partial enlarged view of point B in the middle; Figure 5 A schematic diagram of the partial structure of an elastic acceleration mechanism in a threshing and screening machine for oat processing provided by an embodiment of the present invention; In the attached drawings: 1-threshing barrel; 2-longitudinal rotating shaft; 3-movable frame; 4-driving shaft one; 5-driving shaft two; 6-crushing blades; 7-crushing roller; 8-spherical protrusion one; 9-spherical protrusion two; 10-inner gear ring; 11-driving gear; 12-connecting gear shaft; 13-driven gear; 14-dropping hole; 15-screen box; 16-screen plate; 17-screen hole; 18-side door; 19-handle; 20-driven shaft; 21-support; 22-pulley; 23-synchronous belt; 24-incomplete gear; 25-inner tooth groove; 26-guide column; 27-elastic support member; 28-arc plate; 100-threshing mechanism; 200-gear driving mechanism; 300-screening mechanism; 400-elastic acceleration mechanism. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0015] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0016] like Figure 1-Figure 5 As shown, a structural diagram of a threshing and screening machine for oat processing provided by an embodiment of the present invention includes a threshing barrel 1, a longitudinal rotating shaft 2, a threshing mechanism 100, a gear driving mechanism 200, a screening mechanism 300 and an elastic acceleration mechanism 400, wherein the longitudinal rotating shaft 2 is rotatably mounted on the threshing barrel 1 and driven by an external motor; the threshing mechanism 100 is fixedly mounted at the end of the longitudinal rotating shaft 2, and the threshing mechanism 100 moves with the longitudinal rotating shaft 2 and thress during the movement; the gear driving mechanism 200 is mounted on the end surface of the threshing barrel 1, and the gear driving mechanism 200 is connected to the threshing mechanism 100; the screening mechanism 300 is arranged at the bottom end of the threshing barrel 1, for receiving the threshed oats and screening them; the elastic acceleration mechanism 400 is mounted on the side of the screen box 15 in the threshing barrel 1 and the screening mechanism 300, and is transmission-connected to the longitudinal rotating shaft 2, so as to drive the screen box 15 to reciprocate along the threshing barrel 1 when the longitudinal rotating shaft 2 rotates.

[0017] In one embodiment of the present invention, a channel should be opened on the side or top of the threshing barrel 1 during actual use to facilitate the addition of oats into the threshing barrel 1. At the same time, a collecting box should be arranged on the side of the screen box 15 to collect the sieved oats.

[0018] like Figure 1 and Figure 2 As shown, as a preferred embodiment of the present invention, the threshing mechanism 100 includes a movable frame 3, a driving shaft 1 4, a driving shaft 2 5, a crushing blade 6 and a crushing roller 7; The movable frame 3 is fixedly mounted at the end of the longitudinal rotating shaft 2, and a driving shaft 1 4 and a driving shaft 2 5 are rotatably mounted on the movable frame 3; Among them, a crushing blade 6 is fixedly installed on the driving shaft 1 4, and a crushing roller 7 is fixedly installed on the driving shaft 2 5. The crushing blade 6 and the crushing roller 7 move in a circular motion synchronously with the movable frame 3; The threshing mechanism 100 also includes a spherical protrusion 1 8 and a spherical protrusion 2 9. The spherical protrusion 1 8 is evenly arranged on the outside of the crushing roller 7, and the spherical protrusion 2 9 is evenly arranged on the inside of the threshing barrel 1. The spherical protrusion 1 8 and the spherical protrusion 2 9 cooperate to improve the threshing effect.

[0019] In one embodiment of the present invention, when the longitudinal rotating shaft 2 is rotated under force, the movable frame 3 rotates synchronously. On the one hand, the driving shaft 1 4 and the crushing blade 6 move in a circle with the movable frame 3. On the other hand, the movable frame 3 also drives the driving shaft 2 5 and the crushing roller 7 to rotate synchronously to thresh the oats in the threshing barrel 1.

[0020] like Figure 1 and Figure 2As shown, as another preferred embodiment of the present invention, the gear driving mechanism 200 includes an inner gear ring 10, a driving gear 11, a connecting gear shaft 12 and a driven gear 13; The inner gear ring 10 is fixedly mounted on the end of the threshing barrel 1; The end of the driving shaft 2 5 is fixedly connected with a driving gear 11, and the end of the driving shaft 1 4 is fixedly installed with a driven gear 13; A plurality of connecting gear shafts 12 are arranged between the driving gear 11 and the driven gear 13 . The connecting gear shafts 12 are rotatably mounted on the movable frame 3 , and adjacent driving gears 11 , connecting gear shafts 12 and driven gears 13 are in meshing state.

[0021] In one embodiment of the present invention, when the movable frame 3 makes a circular motion, the driving gear 11 moves synchronously therewith. Since the driving gear 11 is meshed with the inner side of the inner gear ring 10, the driving gear 11 and the driving shaft 2 5 can rotate along the end of the movable frame 3. At the same time, multiple connecting gear shafts 12 are driven in turn to rotate along the movable frame 3, and finally the driving shaft 1 4 and the crushing blade 6 are driven to rotate.

[0022] like Figure 1 , Figure 3 and Figure 4 As shown, as another preferred embodiment of the present invention, the screening mechanism 300 includes a material drop hole 14, a screen box 15, a screen plate 16, a screen hole 17, a side door 18 and a handle 19; The drop hole 14 is arranged at the bottom of the threshing barrel 1, and a screen box 15 is arranged obliquely at the position of the drop hole 14 on the outside of the threshing barrel 1, and a plurality of screen plates 16 are arranged on the inside of the screen box 15. The screen box 15 and the screen plates 16 are correspondingly provided with evenly distributed screen holes 17, and the aperture of the screen holes 17 gradually decreases from top to bottom; A side door 18 is hingedly connected to the side of the screen box 15 at a position corresponding to the screen plate 16 , and a handle 19 is fixedly connected to the outer surface of the side door 18 .

[0023] In one embodiment of the present invention, the threshed oats pass through the drop hole 14 into the screen box 15, and sequentially pass through the sieve holes 17 provided on the plurality of sieve plates 16, thereby sieving the oats according to the size of the particles, and the sifted oats stay on the corresponding sieve plates 16.

[0024] like Figure 1 , Figure 4 and Figure 5 As shown, as another preferred embodiment of the present invention, the elastic acceleration mechanism 400 includes a driven shaft 20, a support 21, a pulley 22, a synchronous belt 23, an incomplete gear 24 and an internal tooth groove 25; The driven shaft 20 is arranged at the bottom end of the screen box 15, and the driven shaft 20 is rotatably connected to a support 21 installed on the side of the threshing barrel 1. A pulley 22 is installed on the longitudinal rotating shaft 2 and the driven shaft 20 at the same horizontal plane, and adjacent pulleys 22 are connected by a synchronous belt 23. An incomplete gear 24 is installed at the end of the driven shaft 20 , and the incomplete gear 24 is meshed with an internal tooth groove 25 provided at the bottom end of the screen box 15 .

[0025] In one example of the present invention, when the longitudinal rotating shaft 2 rotates, the pulley 22 at the corresponding position rotates synchronously, and the synchronous belt 23 is used to drive the pulley 22 at the bottom and the driven shaft 20 to rotate along the support 21. The driven shaft 20 drives the incomplete gear 24 installed at the end to rotate. Since the incomplete gear 24 is in a meshing state with the internal tooth groove 25, the screen box 15 can be pushed to slide along the threshing barrel 1.

[0026] like Figure 1 As shown, as another preferred embodiment of the present invention, the elastic acceleration mechanism 400 further includes a guide column 26, an elastic support member 27 and an arc plate 28; The guide posts 26 are symmetrically mounted on both sides of the threshing barrel 1, and the guide posts 26 are slidably connected to the screen box 15; The guide column 26 is sleeved with an elastic support member 27, one end of which is connected to the screen box 15; Arc plates 28 are also installed on both sides of the screen box 15. The arc plates 28 cooperate with each other during the movement of the screen box 15 to cover the drop holes 14 in the screening mechanism 300, thereby preventing the oats from leaking out after the screen box 15 passes over the drop holes 14 area.

[0027] In one example of the present invention, when the screen box 15 is subjected to force, it slides along the guide column 26. In this state, the elastic support member 27 is subjected to force and elastically deforms. When the screen box 15 moves to the farthest position, the elastic support member 27 is at the limit of compression. At this time, the smooth portion on the incomplete gear 24 contacts the inner tooth groove 25, and the elastic support member 27 returns to its original state, pushing the screen box 15 and the arc plate 28 to slide in the opposite direction along the threshing barrel 1.

[0028] In summary, oats are added into the threshing barrel 1 along the channel, and the external motor drives the longitudinal rotating shaft 2 to rotate. When the longitudinal rotating shaft 2 is rotated under force, the movable frame 3 rotates synchronously. On the one hand, the driving shaft 1 4 and the crushing blades 6 move in a circle with the movable frame 3. On the other hand, the movable frame 3 also drives the driving shaft 2 5 and the crushing roller 7 to rotate synchronously to thresh the oats in the threshing barrel 1. The spherical protrusion 1 8 and the spherical protrusion 2 9 cooperate to improve the threshing effect. At the same time, since the driving gear 11 is meshed with the inner side of the inner gear ring 10, the driving gear 11 and the driving shaft 2 5 can rotate along the end of the movable frame 3. At the same time, the multiple connecting gear shafts 12 are driven to rotate along the movable frame 3 in turn, and finally the driving shaft 1 4 and the crushing blades 6 are driven to rotate. The threshed oats pass through the drop hole 14 into the screen box 15, and pass through multiple screen plates in turn. The sieve holes 17 are arranged on 16, so as to screen the oats according to the size of the particles. The screened oats stay on the corresponding sieve plate 16. When the longitudinal rotating shaft 2 rotates, the pulley 22 at the corresponding position rotates synchronously, and the synchronous belt 23 is used to drive the bottom pulley 22 and the driven shaft 20 to rotate along the support 21. The driven shaft 20 drives the incomplete gear 24 installed at the end to rotate. Since the incomplete gear 24 is in a meshing state with the internal tooth groove 25, the screen box 15 can be pushed to slide back and forth along the threshing barrel 1 to accelerate the screening process. The present application can increase the contact area during use, thereby improving the threshing efficiency and avoiding the accumulation of oats in one place. At the same time, the oats are graded and screened according to the particle size, and the working process is accelerated during the screening process, thereby improving the screening effect and effectively avoiding the leakage of oats during screening.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A threshing and screening machine for oat processing, comprising a threshing barrel, It is characterized in that Also includes: A longitudinal rotating shaft, which is rotatably mounted on the threshing barrel and driven by an external motor; A threshing mechanism, wherein the threshing mechanism is fixedly mounted at the end of the longitudinal rotating shaft, and the threshing mechanism moves along with the longitudinal rotating shaft and threshes during the movement; A gear drive mechanism, the gear drive mechanism is mounted on the end surface of the threshing barrel, and the gear drive mechanism is connected to the threshing mechanism; A screening mechanism, which is arranged at the bottom end of the threshing barrel and is used to receive the threshed oats and screen them; The elastic acceleration mechanism is installed on the side of the screen box in the threshing barrel and the screening mechanism, and is transmission-connected with the longitudinal rotating shaft so as to drive the screen box to reciprocate along the threshing barrel when the longitudinal rotating shaft rotates.

2. A threshing and screening machine for oat processing according to claim 1, It is characterized in that The threshing mechanism comprises a movable frame, a first driving shaft, a second driving shaft, a crushing blade and a crushing roller; The movable frame is fixedly mounted at the end of the longitudinal rotating shaft, and the first drive shaft and the second drive shaft are rotatably mounted on the movable frame; Among them, a crushing blade is fixedly installed on the driving shaft one, and a crushing roller is fixedly installed on the driving shaft two. The crushing blade and the crushing roller make circular motion synchronously with the movable frame.

3. A threshing and screening machine for oat processing according to claim 2, It is characterized in that The threshing mechanism further comprises a spherical protrusion 1 and a spherical protrusion 2; The first spherical protrusion is evenly arranged on the outer side of the crushing roller, and the second spherical protrusion is evenly arranged on the inner side of the threshing barrel. The first spherical protrusion and the second spherical protrusion cooperate to improve the threshing effect.

4. A threshing and screening machine for oat processing according to claim 2, It is characterized in that The gear drive mechanism includes an inner gear ring, a driving gear, a connecting gear shaft and a driven gear; The inner gear ring is fixedly mounted on the end of the threshing barrel; The end of the driving shaft 2 is fixedly connected with a driving gear, and the end of the driving shaft 1 is fixedly installed with a driven gear; A plurality of connecting gear shafts are arranged between the driving gear and the driven gear. The connecting gear shafts are rotatably mounted on the movable frame, and adjacent driving gears, connecting gear shafts and driven gears are in a meshing state.

5. A threshing and screening machine for oat processing according to claim 1, It is characterized in that The screening mechanism comprises a material drop hole, a screen box, a screen plate, a screen hole, a side door and a handle; The drop hole is arranged at the bottom of the threshing barrel, and a screen box is arranged obliquely at the position of the drop hole on the outside of the threshing barrel, and a plurality of screen plates are arranged on the inside of the screen box. The screen box and the screen plates are provided with evenly distributed screen holes, and the aperture of the screen holes gradually decreases from top to bottom. A side door is hingedly connected to the side of the screen box at a position corresponding to the screen plate, and a handle is fixedly connected to the outer surface of the side door.

6. A threshing and screening machine for oat processing according to claim 5, It is characterized in that The elastic acceleration mechanism includes a driven shaft, a support, a pulley, a synchronous belt, an incomplete gear and an internal tooth groove; The driven shaft is arranged at the bottom end of the screen box, and is rotatably connected to a support installed on the side of the threshing barrel. A pulley is installed on the longitudinal rotating shaft and the driven shaft at the same horizontal plane, and adjacent pulleys are connected through synchronous belt transmission. An incomplete gear is installed at the end of the driven shaft, and the incomplete gear is meshed with an internal tooth groove arranged at the bottom end of the screen box.

7. A threshing and screening machine for oat processing according to claim 6, It is characterized in that The elastic acceleration mechanism also includes a guide column, an elastic support member and an arc plate; The guide posts are symmetrically mounted on both sides of the threshing barrel, and the guide posts are slidably connected to the screen box; An elastic support piece is sleeved on the guide column, and one end of the elastic support piece is connected to the screen box; Arc plates are also installed on both sides of the screen box, and the arc plates cooperate with each other in the process of moving with the screen box to cover the drop holes in the screening mechanism.